CN202177942U - Energy meter verification system - Google Patents

Energy meter verification system Download PDF

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Publication number
CN202177942U
CN202177942U CN2011202632188U CN201120263218U CN202177942U CN 202177942 U CN202177942 U CN 202177942U CN 2011202632188 U CN2011202632188 U CN 2011202632188U CN 201120263218 U CN201120263218 U CN 201120263218U CN 202177942 U CN202177942 U CN 202177942U
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China
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electric energy
energy meter
verification
conveying line
meter
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姜雪明
王炜
张燕
黄金娟
严华江
肖涛
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Zhejiang Electric Power Co
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Zhejiang Electric Power Co
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Abstract

电能表检定系统,涉及一种单、三相电能表检定系统。目前,电能表检定过程中,并没有一个自动化的检定系统,主要为多组人工检测台体来组成,此种方法有劳动强度大,存在人工误差,整体检定速度慢等缺点。本实用新型包括复数个用于电能表自动检定的检定单元、用于连接各个检定单元的主输送线及用于协调各检定单元工作的检定管理系统,所述的主输送线分为用于运送装有待检电能表的表箱到检定单元的上输送线及用于运送装有已检电能表的表箱回仓库的下输送线。本技术方案具有工作效率高、生产成本低、劳动强度小、安全性高、工作质量高的优点。

Figure 201120263218

The electric energy meter verification system relates to a single-phase and three-phase electric energy meter verification system. At present, there is no automatic verification system in the verification process of electric energy meters. It is mainly composed of multiple groups of manual detection platforms. This method has the disadvantages of high labor intensity, manual errors, and slow overall verification speed. The utility model includes a plurality of verification units for automatic verification of electric energy meters, a main conveying line for connecting each verification unit and a verification management system for coordinating the work of each verification unit. The upper conveying line from the meter box containing the electric energy meter to be tested to the verification unit and the lower conveying line used to transport the meter box containing the inspected electric energy meter back to the warehouse. The technical scheme has the advantages of high work efficiency, low production cost, low labor intensity, high safety and high work quality.

Figure 201120263218

Description

Electric energy meter detecting system
Technical field
The utility model relates to a kind of single, three-phase electric energy meter verification system.
Background technology
At present, in the electric energy meter calibration process, the verification system of a robotization is not mainly many group manual detection stage bodies and forms, and this kind method has labour intensity big, has human error, and whole calibrating speed waits shortcoming slowly.
The utility model content
The technical matters that the utility model will solve and the technical assignment of proposition are that the prior art scheme is improved, and a kind of electric energy meter detecting system is provided, to reach full-automatic calibrating, the purpose of the accuracy of effectively raising the efficiency and examining and determine.For this reason, the utility model is taked following technical scheme.
Electric energy meter detecting system; It is characterized in that; The calibrating management systems that it comprises a plurality of calibrating unit that are used for the electric energy meter automatic Verification, is used to connect the main conveyor line of each calibrating unit and is used to coordinate respectively to examine and determine cell operation, described main conveyor line are divided into and are used to transport table case that electric energy meter to be checked is housed to the last pipeline of calibrating unit and be used to transport the following pipeline that the table case of examining electric energy meter goes back to the warehouse is housed.Realize that by the calibrating management system download of electric energy meter calibration task, execution, scheduling, balanced operation, the request of electric energy meter table case, transmission, bar code read judgement, the shunting of table case, task execution feedback; And the information acquisition of main conveyor line and calibrating unit (comprising system exception information); Make main conveyor line, automatic stereowarehouse, calibrating unit efficiently integrated, realize full-automatic unmanned operation; Thereby change consuming time, machinery, repetitive work, improve calibrating comprehensively, obviously reduce labour intensity.Because the equipment scale of single three-phase verification system is huge; Can solve a large amount of numerous and diverse data and the too much problem of operating point control in a lot of systems through total system control; Adopt centralized control to reach the effect of getting twice the result with half the effort, have high efficiency, production cost is low, labour intensity is little, safe, advantage that work quality is high.
As the further of technique scheme improved and replenish, the utility model also comprises following additional technical feature.
The porch of described main conveyor line is provided with the pan feeding table case buffer area that is used for the scratch list case, is used to read table case bar code to judge that whether the table case readable and that carried of bar code belongs to the table case bar code fetch equipment of current verification task, shows the case buffer area in table case buffer area so that satisfactory table case is got into material before the described table case bar code fetch equipment.
The shunting device that the porch of described calibrating unit is provided with the last pipeline connection of sending with the defeated line of master branches to the corresponding charge gauge case buffer area of examining and determine the unit and being used for the cache table case with the table case that electric energy meter to be checked is housed that will be positioned at pipeline, and the exit of described calibrating unit is provided with the merging equipment that is connected with the following pipeline of main conveyor line and collaborates pipeline extremely down so that the table case of having examined electric energy meter will be housed.
Described shunting device is provided with and is used to read bar code is adjusted the operating type of calibrating unit in judgement table type shunting bar code fetch equipment.
Described calibrating management system comprises that being used to control the warehouse fails the input and output material control module that line coordination transmits with the master; Be used for distribution module to the shunting and the interflow control of single calibrating unit; The top control module that is used for job scheduling and information monitoring is assigned to realize the electric energy meter calibration task; Carry out; Scheduling; Balanced operation; The request of table case; The transmission of table case; Table case bar code reads judgement; Task is carried out feedback; And the integrated main conveyor line of information collection function of main conveyor line and calibrating unit; The warehouse reaches full-automatic unmanned operation purpose with the calibrating unit.
Described electric energy meter calibration unit comprises and is connected the logistics pipeline that is used to carry Turnover Box with main conveyor line; Be positioned at the other feeding device that is used for moving to the electric energy meter that is positioned at logistics pipeline material loading station the calibrating pipeline of logistics pipeline material loading station; Be used for electric energy meter is moved to the calibrating pipeline that respectively installs corresponding station; Be used for electric energy meter is carried out the pressure resistant testing device that high voltage detects; Be used for the program switch flip flop equipment by program switch is renovated and pressed to electric energy meter; Be used for calibrating installation that electric energy meter project to be checked is examined and determine one by one; Be used for the qualified electric energy meter lead sealing and the lead sealing and the laser mark printing device of imprinting identification information; Be positioned at the electric energy meter that other being used for of logistics pipeline blanking station will detect completion and transfer to the blanking device of logistics pipeline from detecting pipeline; The calibrating Single Component Management module that is used to control co-ordination between each device, logistics pipeline, the calibrating pipeline and electric energy meter is accurately sorted according to the feedback information of pressure resistant testing device, calibrating installation; Described feeding device, pressure resistant testing device, program switch flip flop equipment, calibrating installation, lead sealing and laser mark printing device, blanking device are arranged successively by the working direction of calibrating pipeline and are established.Coordinative operation between logistics pipeline, calibrating pipeline, each device; On the calibrating pipeline, directly accomplish calibrating, realize the full-automatic calibrating of electric energy meter, efficient is high; Avoid the manual detection error; Improve the letter sorting accuracy, the mode by the traditional subsides conformity certification of laser marking replacement is beneficial to management, the use of electric energy meter.
Described electric energy meter calibration unit also comprises expense control parameter setting apparatus, be used for to electric energy meter outward appearance and display screen take pictures and the appearance inspection device handled, be used between blanking device and the calibrating installation buffer memory detect the electric energy meter that finishes with the blanking buffer area of realizing the control of streamline beat, at the material loading buffer area that is used for buffer memory electric energy meter to be checked between pressure resistant testing device and the calibrating installation, between feeding device and blanking device, be used for the empty Turnover Box that is positioned at the material loading station is delivered to the Turnover Box buffer area of blanking station and buffer memory, described Turnover Box buffer area is provided with Turnover Box pipeline and Turnover Box protection mechanism; Described expense control parameter setting apparatus comprises from the main control module of moving card, can insert the analog card of seized electric energy meter draw-in groove, is connected with analog card be used to drive analog card move up and down with the analog card driving mechanism, the card reading module that is used to read seized electric energy meter information that realize the analog card plug, be used for that analog card according to Card Reader information judgement analog card contact information contacts judge module and be used for that control single chip computer changes card move the card control module certainly; Described program switch trigger element be included as the power supply of electric energy meter power supply, the plate mechanism and being used to of uncapping that is used to open the electric energy meter cover plate push program switch by program switch mechanism; Described Turnover Box buffer area is provided with Turnover Box pipeline and Turnover Box protection mechanism; Described appearance inspection device is located on the station at pressure resistant testing device or calibrating installation place.But well whether expense control parameter setting apparatus quick check analog card contact with electric energy meter, move card certainly, guarantees the reliability of electric energy meter plug-in card, and electric energy meter can normally carry out the full-automatic plug-in card of calibration, increases work efficiency, and reduces misoperation.
Described calibrating pipeline comprises support body, be located at the drive motor, the belt line that is connected with the drive motor rotation axis that are used for the driving belt reach on the support body, be located at being used on the support body accurately keeps off the retaining stop mechanism that stops frock plate on the belt line, is located at counter that being used on the support body count electric energy meter, is located at the barcode scanner that is used for typing electric energy meter information on the support body and is used for the mechanism for sorting that electric energy meter sorts; One electric energy meter calibration unit is provided with a plurality of calibrating branch roads side by side; The calibrating branch road is provided with a plurality of calibrating installations; Described calibrating pipeline top and end join; The calibrating pipeline is provided with and examines and determine the frock plate that is used to carry electric energy meter that pipeline matches electric energy meter is delivered to successively the station at pressure resistant testing device, calibrating installation and lead sealing and laser mark printing device place, accomplishes the in-line calibration of electric energy meter all events and carries task; Calibrating pipeline between blanking device and the feeding device is provided with the frock plate buffer area that the is used for buffer memory frock plate material loading demand with timely response feeding device.
Described feeding device comprises and being used for being positioned at that electric energy meter to be checked on the logistics pipeline accurately is placed on the calibrating pipeline frock plate and the flow material hopper is grasped to the blanking conveying line so that it is transported to the material loading robot of blanking station, and described material loading robot is provided with the material loading mechanical hand, be used to control the controller that machine manually does, the last material clamp that can be connected with the mechanical arm lower end; Described blanking device comprises that the seized electric energy meter that is used on the calibrating pipeline frock plate is placed in the flow material hopper; And the flow material hopper grasped the blanking robot to the logistics pipeline, described blanking robot is provided with the blanking mechanical hand, be used to control the controller that machine manually does, the following material clamp that can be connected with the subordinate end of blanking machine; Described material loading robot is provided with and is used for the pinpoint locating platform of electric energy meter, and the material loading mechanical hand is picked up from the logistics pipeline and picked up once more and put on the frock plate that is positioned at the calibrating pipeline after electric energy meter is put into the locating platform location.
The connection terminal that can vertically move that described pressure-resistant apparatus and calibrating installation include support body, be located at vertical crimping driving mechanism on the support body, is connected with vertical crimping driving mechanism, being used to of being connected with vertical crimping driving mechanism are controlled the drive control module that vertical crimping driving mechanism moves and reach the test module that is connected with connection terminal; Described connection terminal comprises the terminal base that is connected with vertical crimping driving mechanism, the plurality of probes that is arranged in terminal base, and described probe comprises the strong, weak electricity contact pin that is used to connect electric energy meter; Pressure-resistant apparatus be provided be connected with electric energy meter strong and weak electricity wiring core the program control source of high pressure that is used to provide high voltage output, with fixing withstand voltage of support body, vertical crimping driving mechanism of pressure-resistant apparatus is located on the withstand voltage platform.
Beneficial effect: realize that by the calibrating management system download of electric energy meter calibration task, execution, scheduling, balanced operation, the request of electric energy meter table case, transmission, bar code read judgement, the shunting of table case, task execution feedback; And the information acquisition of main conveyor line and calibrating unit (comprising system exception information); Make main conveyor line, automatic stereowarehouse, calibrating unit efficiently integrated, realize full-automatic unmanned operation; Thereby change consuming time, machinery, repetitive work, improve calibrating comprehensively, obviously reduce labour intensity.Because the equipment scale of single three-phase verification system is huge; Can solve a large amount of numerous and diverse data and the too much problem of operating point control in a lot of systems through total system control; Adopt centralized control to reach the effect of getting twice the result with half the effort, have high efficiency, production cost is low, labour intensity is little, safe, advantage that work quality is high.
Description of drawings
Fig. 1 is a single-phase electric energy meter verification system structural representation.
Fig. 2 is a three-phase electric energy meter verification system structural representation.
Fig. 3 is a single-phase electric energy meter calibrating cellular construction synoptic diagram.
Fig. 4 is a three-phase electric energy meter calibrating cellular construction synoptic diagram.
Among the figure: 1-logistics pipeline, 2-feeding device, 3-pressure resistant testing device, 4-program switch flip flop equipment; 5-examines and determine pipeline, 6-material loading buffer area, 7-calibrating installation; 8-blanking buffer area, 9-lead sealing and laser mark printing device, 10-take the control parameter setting apparatus; The 11-blanking device, the 12-main conveyor line, 13-pan feeding table case buffer area, 14-examine and determine the unit.
Embodiment
Below in conjunction with Figure of description the technical scheme of the utility model is done further detailed description.
Like Fig. 1, shown in 2; The calibrating management systems that the utility model comprises a plurality of calibrating unit 14 that are used for the electric energy meter automatic Verification, is used to connect the main conveyor line 12 of each calibrating unit 14 and is used to coordinate respectively to examine and determine unit 14 work, described main conveyor line 12 are divided into and are used to transport table case that electric energy meter to be checked is housed to the last pipeline of calibrating unit 14 and be used to transport the following pipeline that the table case of examining electric energy meter goes back to the warehouse is housed.The porch of described main conveyor line 12 is provided with the pan feeding table case buffer area 13 that is used for the scratch list case, is used to read table case bar code to judge that whether the table case readable and that carried of bar code belongs to the table case bar code fetch equipment of current verification task, shows case buffer area 13 in table case buffer area so that satisfactory table case is got into material before the described table case bar code fetch equipment.The shunting device that the porch of described calibrating unit 14 is provided with the last pipeline connection of sending with the defeated line of master branches to the corresponding charge gauge case buffer area of examining and determine unit 14 and being used for the cache table case with the table case that electric energy meter to be checked is housed that will be positioned at pipeline, and the exit of described calibrating unit 14 is provided with the merging equipment that is connected with the following pipeline of main conveyor line 12 and collaborates pipeline extremely down so that the table case of having examined electric energy meter will be housed.Described shunting device is provided with and is used to read bar code is adjusted the operating type of calibrating unit 14 in judgement table type shunting bar code fetch equipment.Described calibrating management system comprises that being used to control the warehouse fails the input and output material control module that line coordination transmits with the master; Be used for distribution module to the shunting and the interflow control of single calibrating unit 14; The top control module that is used for job scheduling and information monitoring is assigned to realize the electric energy meter calibration task; Carry out; Scheduling; Balanced operation; The request of table case; The transmission of table case; Table case bar code reads judgement; Task is carried out feedback; And the integrated main conveyor line 12 of information collection function of main conveyor line 12 and calibrating unit 14; The warehouse reaches full-automatic unmanned operation purpose with calibrating unit 14.
Like Fig. 3, shown in 4, described electric energy meter calibration unit 14 comprises and is connected the logistics pipeline 1 that is used to carry Turnover Box with main conveyor line 12; Be positioned at the other feeding device 2 that is used for moving to the electric energy meter that is positioned at logistics pipeline 1 material loading station calibrating pipeline 5 of logistics pipeline 1 material loading station; Be used for electric energy meter is moved to the calibrating pipeline 5 that respectively installs corresponding station; Be used for electric energy meter is carried out the pressure resistant testing device 3 that high voltage detects; Be used for the anti-flip flop equipment of anti-program switch the 4 by program switch is renovated and pressed to electric energy meter; Be used for calibrating installation 7 that electric energy meter project to be checked is examined and determine one by one; Be used for lead sealing and laser mark printing device 9 to qualified electric energy meter lead sealing and imprinting identification information; Be positioned at the electric energy meter that other being used for of logistics pipeline 1 blanking station will detect completion and transfer to the blanking device 11 of logistics pipeline 1 from detecting pipeline; Calibrating unit 14 administration modules that are used to control co-ordination between each device, logistics pipeline 1, the calibrating pipeline 5 and electric energy meter accurately sorted according to the feedback information of pressure resistant testing device 3, calibrating installation 7; Described feeding device 2, pressure resistant testing device 3, the anti-flip flop equipment of anti-program switch the 4, calibrating installation 7, lead sealing and laser mark printing device 9, blanking device 11 are arranged successively by the working direction of calibrating pipeline 5 and are established.
Be the round Realization robotization; Control streamline beat; Electric energy meter calibration unit 14 also comprises expense control parameter setting apparatus 10, be used for to electric energy meter outward appearance and display screen take pictures and the appearance inspection device handled, be used between blanking device 11 and the calibrating installation 7 buffer memory detect the electric energy meter that finishes with the blanking buffer area 8 realizing the streamline beat and control, at the material loading buffer area 6 that is used for buffer memory electric energy meter to be checked between pressure resistant testing device 3 and the calibrating installation 7, between feeding device 2 and blanking device 11, be used for the empty Turnover Box that is positioned at the material loading station is delivered to the Turnover Box buffer area of blanking station and buffer memory, described Turnover Box buffer area is provided with Turnover Box pipeline and Turnover Box protection mechanism; Described expense control parameter setting apparatus 10 comprises from the main control module of moving card, can insert the analog card of seized electric energy meter draw-in groove, is connected with analog card be used to drive analog card move up and down with the analog card driving mechanism, the card reading module that is used to read seized electric energy meter information that realize the analog card plug, be used for that analog card according to Card Reader information judgement analog card contact information contacts judge module and be used for that control single chip computer changes card move the card control module certainly; Described program switch trigger element be included as the power supply of electric energy meter power supply, the plate mechanism and being used to of uncapping that is used to open the electric energy meter cover plate push program switch by program switch mechanism; Described Turnover Box buffer area is provided with Turnover Box pipeline and Turnover Box protection mechanism; Described appearance inspection device is located on the station at pressure resistant testing device 3 or calibrating installation 7 places.Described calibrating pipeline 5 comprises support body, be located at the drive motor, the belt line that is connected with the drive motor rotation axis that are used for the driving belt reach on the support body, be located at being used on the support body accurately keeps off the retaining stop mechanism that stops frock plate on the belt line, is located at counter that being used on the support body count electric energy meter, is located at the barcode scanner that is used for typing electric energy meter information on the support body and is used for the mechanism for sorting that electric energy meter sorts.
For improving calibrating efficient, an electric energy meter calibration unit 14 is provided with a plurality of calibrating branch roads side by side; The electric energy meter branch of calibrating on the pipeline 5 flows into the calibrating branch road, and the calibrating branch road is provided with a plurality of calibrating installations 7, can be simultaneously examines and determine being positioned on a plurality of calibrating branch roads electric energy meter; Described calibrating pipeline 5 tops and end join; Calibrating pipeline 5 is provided with and examines and determine the frock plate that is used to carry electric energy meter that pipeline 5 matches electric energy meter is delivered to successively the station at pressure resistant testing device 3, calibrating installation 7 and lead sealing and laser mark printing device 9 places, accomplishes the in-line calibration of electric energy meter all events and carries task; Calibrating pipeline 5 between blanking device 11 and the feeding device 2 is provided with the frock plate buffer area that the is used for buffer memory frock plate material loading demand with timely response feeding device 2.Described feeding device 2 comprises and is used for its electric energy meter to be checked that is transported to the blanking station accurately being placed on the calibrating pipeline 5 frock plates and with the flow material hopper grasp the material loading robot to the blanking conveying line with being positioned at, and described material loading robot is provided with the material loading mechanical hand, be used to control the controller that machine manually does, the last material clamp that can be connected with the mechanical arm lower end; Described blanking device 11 comprises that the seized electric energy meter that is used on the calibrating pipeline 5 frock plates is placed in the flow material hopper; And the flow material hopper grasped the blanking robot to the logistics pipeline 1, described blanking robot is provided with the blanking mechanical hand, be used to control the controller that machine manually does, the following material clamp that can be connected with the subordinate end of blanking machine; Described material loading robot is provided with and is used for the pinpoint locating platform of electric energy meter, and the material loading mechanical hand is picked up from logistics pipeline 1 and picked up once more and put on the frock plate that is positioned at calibrating pipeline 5 after electric energy meter is put into the locating platform location.The connection terminal that can vertically move that described pressure-resistant apparatus and calibrating installation 7 include support body, be located at vertical crimping driving mechanism on the support body, is connected with vertical crimping driving mechanism, being used to of being connected with vertical crimping driving mechanism are controlled the drive control module that vertical crimping driving mechanism moves and reach the test module that is connected with connection terminal; Described connection terminal comprises the terminal base that is connected with vertical crimping driving mechanism, the plurality of probes that is arranged in terminal base, and described probe comprises the strong, weak electricity contact pin that is used to connect electric energy meter; Pressure-resistant apparatus be provided be connected with electric energy meter strong and weak electricity wiring core the program control source of high pressure that is used to provide high voltage output, with fixing withstand voltage of support body, vertical crimping driving mechanism of pressure-resistant apparatus is located on the withstand voltage platform.
Because the weight and the volume of three-phase electric energy meter are big than single-phase electric energy meter; So on a frock plate, establish two three-phase electric energy meters or six single-phase electric energy meters; For reducing the floor area of the full-automatic calibrating of electric energy meter unit 14, as shown in Figure 3, single-phase electric energy meter is automatically examined and determine the annular calibrating branch road of employing " U " shape; Three-phase electric energy meter is automatically examined and determine the calibrating branch road of employing " " shape, and is as shown in Figure 4.
The electric energy meter detecting system course of work:
After electric energy meter to be checked is seen off by the warehouse; Get into the pan feeding buffer area and temporarily deposit, after the demand of last transmission line body proposition feed, the electric energy meter to be checked of buffer area is delivered on the pipeline by the roller line; By last pipeline it is transported to each detecting unit; After the end to be detected, examined and the electric energy meter of casing is transported to pipeline down by each detecting unit, electric energy meter has been transported go back to the warehouse by pipeline down.

Claims (10)

1.电能表检定系统,其特征在于,它包括复数个用于电能表自动检定的检定单元(14)、用于连接各个检定单元(14)的主输送线(12)及用于协调各检定单元(14)工作的检定管理系统,所述的主输送线(12)分为用于运送装有待检电能表的表箱到检定单元(14)的上输送线及用于运送装有已检电能表的表箱回仓库的下输送线。 1. Electric energy meter verification system, characterized in that it includes a plurality of verification units (14) for automatic verification of electric energy meters, a main transmission line (12) for connecting each verification unit (14) and a coordination unit for each verification The verification management system for unit (14) work, the main conveying line (12) is divided into the upper conveying line for transporting the meter box containing the electric energy meter to be inspected to the verification unit (14) and the upper conveying line for transporting The meter box of the electric energy meter returns to the lower conveying line of the warehouse. 2.根据权利要求1所述的电能表检定系统,其特征在于:所述的主输送线(12)的入口处设有用于暂存表箱的入料表箱缓存区(13)、用于读取表箱条形码以判断条形码的可读性及所输送的表箱是否属于当前检定任务的表箱条码读取设备,所述的表箱条码读取设备前于表箱缓存区以将符合要求的表箱进入料表箱缓存区(13)。 2. The electric energy meter verification system according to claim 1, characterized in that: the entrance of the main conveying line (12) is provided with a meter box buffer area (13) for temporarily storing meter boxes, for Read the barcode of the watch box to judge the readability of the barcode and whether the delivered watch box belongs to the watch box barcode reading device of the current verification task. The said watch box barcode reading device is in front of the watch box buffer area to meet the requirements The meter case enters the material meter case buffer area (13). 3.根据权利要求2所述的电能表检定系统,其特征在于:所述的检定单元(14)的入口处设有与主输线送的上输送线连接的分流设备以将位于上输送线的装有待检电能表的表箱分流至对应检定单元(14)及用于缓存表箱的进料表箱缓存区,所述的检定单元(14)的出口处设有与主输送线(12)的下输送线连接的合并设备以将装有已检电能表的表箱合流至下输送线。 3. The electric energy meter verification system according to claim 2, characterized in that: the entrance of the verification unit (14) is provided with a shunt device connected to the upper transmission line sent by the main transmission line so that the upper transmission line The meter box equipped with the electric energy meter to be checked is shunted to the corresponding verification unit (14) and the meter box buffer area for buffering the meter box. The outlet of the verification unit (14) is provided with the main conveying line (12 ) The merging equipment connected to the lower conveying line to merge the meter box with the checked electric energy meter into the lower conveying line. 4.根据权利要求3所述的电能表检定系统,其特征在于:所述的分流设备设有用于读取条码以判断表计类型来调整检定单元(14)的作业方式的分流条码读取设备。 4. The electric energy meter verification system according to claim 3, characterized in that: the diversion device is provided with a diversion barcode reading device for reading the barcode to judge the meter type and adjust the operation mode of the verification unit (14) . 5.根据权利要求4所述的电能表检定系统,其特征在于:所述的检定管理系统包括用于控制仓库与主输线协调传输的进出料控制模块、用于对单个检定单元(14)的分流和合流控制的分配模块、用于作业调度及信息监控的总控模块以实现电能表检定任务下达、执行、调度、平衡作业、表箱请求、表箱传输、表箱条码读取判断、任务执行反馈、及主输送线(12)和检定单元(14)的信息采集功能集成主输送线(12)、仓库和检定单元(14)达到全自动无人作业目的。 5. The electric energy meter verification system according to claim 4, characterized in that: said verification management system includes a material in and out control module for controlling the coordinated transmission of the warehouse and the main transmission line, and for controlling the single verification unit (14) The distribution module for diversion and confluence control, the master control module for job scheduling and information monitoring to realize the task of energy meter verification, execution, scheduling, balance work, meter box request, meter box transmission, meter box barcode reading judgment, The task execution feedback and the information collection functions of the main conveying line (12) and the verification unit (14) are integrated into the main conveying line (12), the warehouse and the verification unit (14) to achieve the purpose of fully automatic unmanned operation. 6.根据权利要求1-5任一权利要求所述的电能表检定系统,其特征在于:所述的电能表检定单元(14)包括与主输送线(12)连接用于输送周转箱的物流输送线(1);位于物流输送线(1)上料工位旁的用于把位于物流输送线(1)上料工位的电能表移至检定输送线(5)的上料装置(2);用于将电能表移至各装置对应工位的检定输送线(5);用于对电能表进行高电压检测的耐压测试装置(3);用于对电能表翻盖并压按编程开关的耐编程开关触发装置(4);用于对电能表待检项目逐一检定的检定装置(7);用于对合格的电能表铅封并刻录标识信息的铅封和激光打标装置(9);位于物流输送线(1)下料工位旁的用于将已检测完成的电能表从检测输送线转移到物流输送线(1)的下料装置(11);用于控制各装置、物流输送线(1)、检定输送线(5)之间协调工作并根据耐压测试装置(3)、检定装置(7)的反馈信息对电能表准确分拣的检定单元(14)管理模块;所述的上料装置(2)、耐压测试装置(3)、耐编程开关触发装置(4)、检定装置(7)、铅封和激光打标装置(9)、下料装置(11)按检定输送线(5)的前进方向依次排设。 6. The electric energy meter verification system according to any one of claims 1-5, characterized in that: the electric energy meter verification unit (14) includes a logistics system connected to the main conveying line (12) for transporting turnover boxes Conveying line (1); the feeding device (2) located next to the loading station of the logistics conveying line (1) for moving the electric energy meter located at the feeding station of the logistics conveying line (1) to the verification conveying line (5) ); the verification transmission line (5) used to move the electric energy meter to the corresponding station of each device; the withstand voltage test device (3) used to perform high voltage detection on the electric energy meter; used to flip and press the electric energy meter for programming The programming-resistant switch trigger device (4) of the switch; the verification device (7) used to verify the items to be inspected one by one of the electric energy meter; the lead seal and laser marking device used to seal the qualified electric energy meter and record the identification information ( 9); the unloading device (11) located next to the unloading station of the logistics conveyor line (1) is used to transfer the detected electric energy meter from the detection conveyor line to the logistics conveyor line (1); it is used to control each device The verification unit (14) management module that coordinates the work between the logistics conveying line (1) and the verification conveying line (5) and accurately sorts the electric energy meters according to the feedback information of the withstand voltage test device (3) and the verification device (7) ; The described feeding device (2), withstand voltage testing device (3), programming resistant switch trigger device (4), verification device (7), lead sealing and laser marking device (9), unloading device (11 ) are arranged in sequence according to the forward direction of the verification conveying line (5). 7.根据权利要求6所述的电能表检定系统,其特征在于:所述的电能表检定单元(14)还包括费控参数设置装置(10)、用于对电能表外观及显示屏拍照并处理的外观检查装置、位于下料装置(11)与检定装置(7)之间用于缓存检测完毕的电能表以实现流水线节拍控制的下料缓存区(8)、位于耐压测试装置(3)与检定装置(7)之间的用于缓存待检电能表的上料缓存区(6)、位于上料装置(2)与下料装置(11)之间用于将位于上料工位的空周转箱输送至下料工位并缓存的周转箱缓存区,所述的周转箱缓存区设有周转箱输送线及周转箱保护机构;所述的费控参数设置装置(10)包括自动换卡的主控模块、可插入被检电能表卡槽的模拟卡、与模拟卡连接用于带动模拟卡上下移动以实现模拟卡插拔的模拟卡驱动机构、用于读取被检电能表信息的读卡模块、用于根据读卡信息判断模拟卡接触信息的模拟卡接触判断模块及用于控制单片机换卡的自动换卡控制模块;所述的编程开关触发单元包括为电能表供电的电源、用于开启电能表盖板的开盖板机构及用于按压编程开关的按编程开关机构;所述的周转箱缓存区设有周转箱输送线及周转箱保护机构;所述的外观检查装置设于耐压测试装置(3)或检定装置(7)所在的工位上。 7. The electric energy meter verification system according to claim 6, characterized in that: the electric energy meter verification unit (14) also includes a cost control parameter setting device (10), which is used to take pictures of the appearance and display screen of the electric energy meter and The processed appearance inspection device, the unloading buffer area (8) located between the unloading device (11) and the verification device (7) for buffering the detected electric energy meter to realize the control of the pipeline beat, and the pressure test device (3 ) between the testing device (7) and the loading buffer area (6) for caching the electric energy meter to be tested, and between the loading device (2) and the unloading device (11) for the loading station The empty turnover box is transported to the blanking station and buffered in the turnover box buffer area. The turnover box buffer area is equipped with a turnover box conveying line and a turnover box protection mechanism; the cost control parameter setting device (10) includes an automatic The main control module for changing the card, the analog card that can be inserted into the card slot of the tested electric energy meter, the analog card driving mechanism that is connected with the simulated card to drive the simulated card to move up and down to realize the insertion and removal of the simulated card, and used to read the tested electric energy meter information card reading module, an analog card contact judgment module for judging analog card contact information according to card reading information, and an automatic card-changing control module for controlling single-chip microcomputer card replacement; Power supply, a cover opening mechanism for opening the cover of the electric energy meter and a programming switch mechanism for pressing the programming switch; the turnover box buffer area is provided with a turnover box transmission line and a turnover box protection mechanism; the appearance inspection The device is arranged on the station where the withstand voltage test device (3) or the verification device (7) is located. 8.根据权利要求6所述的电能表检定系统,其特征在于:所述的检定输送线(5)包括架体、设于架体上的用于驱动皮带前移的驱动电机、与驱动电机转动轴连接的皮带线、设于架体上的用于准确挡停皮带线上工装板的挡停机构、设于架体上的用于对电能表进行计数的计数器、设于架体上的用于录入电能表信息的条码扫描器及用于电能表分拣的分拣机构;一电能表检定单元(14)设有复数个并排的检定支路;检定支路上设有复数个检定装置(7);所述的检定输送线(5)始端和末端相接,检定输送线(5)上设有与检定输送线(5)相配的用于承载电能表的工装板以将电能表依次输送至耐压测试装置(3)、检定装置(7)和铅封和激光打标装置(9)所在的工位,完成电能表全项目的在线检定输送任务;下料装置(11)和上料装置(2)之间的检定输送线(5)上设有用于缓存工装板的工装板缓存区以及时响应上料装置(2)的上料需求。 8. The electric energy meter verification system according to claim 6, characterized in that: the verification conveying line (5) includes a frame body, a drive motor for driving the belt forward, and a drive motor mounted on the frame body The belt line connected to the rotating shaft, the stop mechanism on the frame body for accurately stopping the tooling plate on the belt line, the counter on the frame body for counting the electric energy meter, the counter on the frame body A barcode scanner for inputting energy meter information and a sorting mechanism for sorting electric energy meters; an electric energy meter verification unit (14) is provided with a plurality of verification branches side by side; a plurality of verification devices ( 7); The start and end of the verification conveying line (5) are connected, and the verification conveying line (5) is equipped with a tooling plate for carrying the electric energy meter that matches the verification conveying line (5) to transport the electric energy meter in sequence Go to the station where the withstand voltage test device (3), the verification device (7) and the lead seal and laser marking device (9) are located, and complete the online verification and delivery task of the entire project of the electric energy meter; the unloading device (11) and the feeding The verification conveying line (5) between the devices (2) is provided with a tooling board buffer area for buffering the tooling boards to respond to the feeding requirements of the feeding device (2) in a timely manner. 9.根据权利要求6所述的电能表检定系统,其特征在于:所述的上料装置(2)包括用于将位于物流输送线(1)上的待检电能表精确地放置在检定输送线(5)工装板上并将周转物料箱抓取至下料输送线以使其被运输到下料工位的上料机器人,所述的上料机器人设有上料机器手、用于控制机器手动作的控制器、能与机械手下端连接的上料夹具;所述的下料装置(11)包括用于将检定输送线(5)工装板上的被检电能表放置在周转物料箱内,并将周转物料箱抓取至物流输送线(1)上的下料机器人,所述的下料机器人设有下料机器手、用于控制机器手动作的控制器、能与下料机器手下端连接的下料夹具;所述的上料机器人设有用于电能表精确定位的定位平台,上料机器手从物流输送线(1)抓起电能表放入定位平台定位后再次抓起并放入位于检定输送线(5)的工装板上。 9. The electric energy meter verification system according to claim 6, characterized in that: the feeding device (2) includes a device for accurately placing the electric energy meter to be inspected on the logistics conveying line (1) on the verification conveying Line (5) is a loading robot on the tooling board and grabs the revolving material box to the unloading conveyor line so that it can be transported to the unloading station. The loading robot is equipped with a loading robot arm for controlling A controller for the action of the manipulator, a loading fixture that can be connected to the lower end of the manipulator; the unloading device (11) includes a power meter for placing the tested electric energy meter on the tooling plate of the verification conveying line (5) in the turnover material box , and grab the revolving material box to the unloading robot on the logistics conveying line (1), the unloading robot is equipped with a unloading robot arm, a controller for controlling the movement of the robot arm, and can communicate with the unloading robot hand end-connected blanking fixture; the loading robot is provided with a positioning platform for precise positioning of the electric energy meter, and the loading robot hand grabs the electric energy meter from the logistics conveying line (1) and puts it on the positioning platform for positioning, then picks it up again and puts it on the positioning platform. into the tooling plate located on the verification conveyor line (5). 10.根据权利要求6所述的电能表检定系统,其特征在于:所述的耐压装置及检定装置(7)均包括架体、设于架体上的纵向压接驱动机构、与纵向压接驱动机构连接的能纵向移动的接线端子、与纵向压接驱动机构连接的用于控制纵向压接驱动机构动作的驱动控制模块及与接线端子连接的测试模块;所述的接线端子包括与纵向压接驱动机构连接的端子座、穿设于端子座的复数个探针,所述的探针包括用于连接电能表的强、弱电插针;耐压装置设有与电能表强弱电接线芯连接用于提供高电压输出的高压程控源、与架体固定的耐压台,耐压装置的纵向压接驱动机构设于耐压台上。 10. The electric energy meter verification system according to claim 6, characterized in that: the pressure-resistant device and the verification device (7) both include a frame body, a longitudinal crimping drive mechanism arranged on the frame body, and a longitudinal crimping mechanism. A connection terminal connected to the drive mechanism that can move longitudinally, a drive control module connected to the longitudinal crimping drive mechanism for controlling the action of the longitudinal crimping drive mechanism, and a test module connected to the connection terminal; The terminal base connected to the crimping drive mechanism, and a plurality of probes pierced through the terminal base, the probes include strong and weak current pins for connecting the electric energy meter; The core is connected to a high-voltage program-controlled source for providing high-voltage output, and a pressure-resistant table fixed to the frame body. The longitudinal crimping drive mechanism of the voltage-resistant device is set on the pressure-resistant table.
CN2011202632188U 2011-07-22 2011-07-22 Energy meter verification system Expired - Lifetime CN202177942U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102288935A (en) * 2011-07-22 2011-12-21 浙江省电力公司 Electric energy meter calibration system
CN102955882A (en) * 2012-11-08 2013-03-06 江苏省电力公司电力科学研究院 Automatic detection simulation analog system of ultra-large intelligent electric energy meter
CN103495562A (en) * 2013-09-17 2014-01-08 华立仪表集团股份有限公司 Equipment and method for detecting panels of electric energy meters
US9207302B2 (en) 2011-01-30 2015-12-08 Xueming Jiang Fully-automatic verification system for intelligent electric energy meters
CN104020436B (en) * 2014-06-16 2017-01-11 国网上海市电力公司 Speed chain electricity meter detecting assembly line

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9207302B2 (en) 2011-01-30 2015-12-08 Xueming Jiang Fully-automatic verification system for intelligent electric energy meters
CN102288935A (en) * 2011-07-22 2011-12-21 浙江省电力公司 Electric energy meter calibration system
CN102288935B (en) * 2011-07-22 2014-06-18 浙江省电力公司 Electric energy meter calibration system
CN102955882A (en) * 2012-11-08 2013-03-06 江苏省电力公司电力科学研究院 Automatic detection simulation analog system of ultra-large intelligent electric energy meter
CN102955882B (en) * 2012-11-08 2014-02-26 江苏省电力公司电力科学研究院 Simulation system for automatic detection and simulation of ultra-large-scale smart energy meters
CN103495562A (en) * 2013-09-17 2014-01-08 华立仪表集团股份有限公司 Equipment and method for detecting panels of electric energy meters
CN103495562B (en) * 2013-09-17 2016-02-24 华立科技股份有限公司 A kind of electric energy meter panel detection Apparatus for () and method therefor
CN104020436B (en) * 2014-06-16 2017-01-11 国网上海市电力公司 Speed chain electricity meter detecting assembly line

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