CN102944863B - Automatic verification system and method for intelligent electric energy meters - Google Patents

Automatic verification system and method for intelligent electric energy meters Download PDF

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CN102944863B
CN102944863B CN 201210441119 CN201210441119A CN102944863B CN 102944863 B CN102944863 B CN 102944863B CN 201210441119 CN201210441119 CN 201210441119 CN 201210441119 A CN201210441119 A CN 201210441119A CN 102944863 B CN102944863 B CN 102944863B
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smart meter
means
agv
unit
table
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CN 201210441119
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CN102944863A (en
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黄奇峰
王忠东
刘建
蔡奇新
李纬
周玉
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江苏省电力公司电力科学研究院
江苏省电力公司
国家电网公司
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Abstract

本发明公开了一种智能电能表自动化检定系统及方法,包括用于智能电能表物流输送的AGV输送单元、若干组检定单元和流水线单元,若干组检定单元通过AGV输送单元与流水线单元相连接,各组检定单元包括若干个用于完成智能电能表的身份识别、挂表、摘表的智能机器手,若干台用于智能电能表耐压测试、误差检测的智能电能表检定装置,若干个用于周转箱表暂存的中转料架,流水线单元包括依次分布的外观检查机构、分拣机构、封印机构和贴标机构。 The present invention discloses a smart meter automated verification system and method, comprising means for conveying AGV smart meter delivered stream, several sets of test cells and cell lines, several sets of test units are connected by the transport unit and AGV pipeline units, each group comprising a plurality of test units for complete identification of the smart meter, linked list, pick list intelligent robot, a plurality of sets of smart meter for pressure testing, smart meter calibration error detection means, with a plurality IBC in temporary transit rack table, visual inspection means comprises a pipeline unit sequence distribution, sorting means, labeling means and the seal means. 本发明通过智能机器手、智能电能表自动化检定装置和物流系统相协作,提高检定和配送工作质量效率和计量管理水平,实现自动化、信息化管理,还节约了大量的人力,具有良好的应用前景。 The present invention is in cooperation through intelligent robot, smart meter automatic verification device and the logistics system, improve the calibration and delivery of work efficiency and the quality measurement management level, automation, information management, but also save a lot of manpower, and has good application prospect .

Description

智能电能表自动化检定系统及方法 Smart meter system and method for automated test

技术领域 FIELD

[0001] 本发明涉及电表自动化检测技术领域,具体涉及ー种用于智能电能表的无人操作、自动化检定系统及方法。 [0001] The present invention relates to automatic meter detection technologies, and particularly relates to a smart meter ー types of unmanned, automatic verification system and method.

背景技术 Background technique

[0002] 智能电能表在安装使用前必须对其按照国网公司检测标准和检测流程等进行检測,以保证智能电能表运行的安全可靠,针对目前的巨大数量智能电能表的检测需求,现在仍然采用传统的人工搬运智能电能表、插拔电表端子,其中人为因素存在,会引起检定智能电能表的质量差异,还会浪费大量的人力,检定效率低下,当前迫切需要ー种智能电能表的自动化检定系统,来提高智能电能表的检定质量和效率。 [0002] smart meter must be installed prior to use in accordance with the State Grid Corporation of testing standards and testing procedures, such as testing, in order to ensure safe and reliable operation of the smart meter to detect the current demand for a huge number of smart energy meter, still using the traditional manual handling of smart meter, plug the meter terminals, human factors exist which may cause differences in the quality test smart meter, but also waste a lot of manpower, low test efficiency, the urgent need ー kinds of smart meter automation verification system, to improve test quality and efficiency of smart energy meter.

发明内容 SUMMARY

[0003] 本发明的目的是克服现有技术中的问题,本发明提供的ー种智能电能表自动化检定系统及方法,通过智能机器手、智能电能表自动化检定装置和物流系统相协作,提高检定和配送工作质量效率和计量管理水平,实现自动化、信息化管理,还节约了大量的人力,具有良好的应用前景。 [0003] The object of the present invention to overcome the problems of the prior art, the smart meter ー species automated verification system and method of the present invention provides, by cooperating intelligent robot, automatic test smart meter means and logistics systems to improve assay distribution efficiency and quality of work and level measurement management, automation, information management, but also save a lot of manpower, has a good prospect.

[0004] 为了达到上述目的,本发明所采用的技术方案是: [0004] To achieve the above object, the technical solution employed in the present invention:

[0005] ー种智能电能表自动化检定系统,其特征在于:包括用于智能电能表物流输送的AGV输送单元、若干组检定単元和流水线单元,所述若干组检定単元通过AGV输送单元与流水线单元相连接,所述各组检定单元包括若干个用于完成智能电能表的身份识别、挂表、摘表的智能机器手,若干台用于智能电能表耐压测试、误差检测的智能电能表检定装置,若干个用于周转箱表暂存的中转料架,所述流水线单元包括依次分布的外观检查机构、分拣机构、封印机构和贴标机构。 [0005] ー species smart meter automated verification system, characterized by: comprising means for AGV conveying unit smart meter delivered stream, several sets of test radiolabeling element and the pipeline unit, the sets of test radiolabeling element by AGV conveying unit pipeline units connected to each of the assay unit comprises a group identification number for completing the smart meter, linked list, pick list intelligent robot, a plurality of sets of smart meter for smart meter pressure testing, error detection assay It means a plurality of totes for temporary transit rack table, visual inspection of the pipeline unit comprises a distribution means sequentially, sorting means, labeling means and the seal means.

[0006] 前述的ー种智能电能表自动化检定系统,其特征在于:所述一智能机器手操作覆盖5-6台智能电能表检定装置。 [0006] The foregoing types of smart meter ー automated verification system, characterized in that: said intelligent robot operation covering a smart meter 5-6 verification device.

[0007] 前述的ー种智能电能表自动化检定系统,其特征在于:所述AGV输送单元每次输送一垛五箱的智能电能表或空箱。 [0007] The foregoing types of smart meter ー automated verification system, characterized in that: each conveying unit conveying the AGV stack of five smart meter box or empty.

[0008] 前述的ー种智能电能表自动化检定系统,其特征在于:所述智能电能表检定装置的接线端子采用电动压接。 [0008] The foregoing types of smart meter ー automated verification system, characterized in that: the smart meter terminal verification equipment with electric crimp.

[0009] 前述的ー种智能电能表自动化检定系统,其特征在于:所述每个智能电能表检定装置对应三个中转料架。 [0009] The foregoing types of smart meter ー automated verification system, characterized in that: each said test device corresponding to the smart meter three relay rack.

[0010] 基于上述的智能电能表自动化检定系统的检定方法,其特征在于:包括以下步骤: [0010] Based on the above test methods smart meter automated verification system, characterized by: comprising the steps of:

[0011] 步骤(I)井根据调度指令通过AGV输送单元,将ー垛有料表箱输送到指定待检定智能电能表的检定台前的中转料架上; [0011] Step (I) by well AGV conveying means, the stack has ー material according to the schedule list box command delivered to the verification stage to be designated transit smart meter test material holder;

[0012] 步骤(2)利用智能机器手将中转料架上的待检定智能电能表移载、拆送至工作位上,智能机器手还会自动扫描条码,自动挂表至智能电能表检定装置的预定位置,完成一箱有料表箱的放置后,自动将空料箱送回对应的中转料架,每挂完一箱的智能电能表,智能机器手会移动ー个距离,继续下一位置的挂表工作,直至挂完ー垛有料表箱的智能电能表; [0012] Step (2) the use of intelligent robot will transfer the material to be detected frame transfer smart meter, to the demolition of the work stations, intelligent robot will automatically scan the bar code, the table is automatically linked to the smart meter test device after a predetermined position, a complete feed box meter box placed automatically returned empty bin corresponding transfer rack, each hanging off a smart meter box, intelligent robot moves ー distances, continue to the next position hanging the work table until after hanging up with a smart meter ー stack table feed tank;

[0013] 步骤(3)智能电能表检定装置接到指令后采用电动压接后,开始检定工作; [0013] Step (3) using the smart meter verification device after crimping electric start verification work after receiving the command;

[0014] 步骤(4)当智能电能表检定装置完成检定工作后,智能机器手根据指令移动到エ作台前,自动从检工作位上抓取检定成功的智能电能表按序装入从中转料架的空料箱中,同时完成码垛,这里每摘完满ー箱表,智能机器手移动ー个距离,继续下一位置的摘表,直至摘完全部智能电能表; [0014] Step (4) After completion of smart meter verification device verification work, intelligent mobile robot according to an instruction to the stage for Ester, automatically detecting the working position from the gripping successful verification sequentially loaded from smart meter relay empty magazine rack, a complete palletizing simultaneously, where each pick perfect ー box table, intelligent mobile robot ー distances, the table continues to the next pick location, pick up completely smart meter;

[0015] 步骤(5)中转料架上检定完成的智能电能表由AGV传输单元,根据调度指令一整垛智能电能表输送至流水线单元; [0015] Step (5) transit smart meter test performed by the rack feeding AGV transmission unit, according to a scheduling instruction entire stack conveyed to the smart meter pipeline unit;

[0016] 步骤(6 )流水线单元通过依次分布的外观检查机构、分拣机构、封印机构和贴标机构,实现对智能电能表的外观检查、分拣、封印、贴标工作,流水线单元作业完成后,直接通过AGV传输单元送回到立体仓库中。 [0016] Step (6) visual inspection of the pipeline units are sequentially distributed mechanism, sorting means, labeling means and seal means to achieve visual inspection of the smart meter, sorting, seal, labeling work, job complete pipeline unit after transmitting unit directly through the AGV is returned to the warehouse.

[0017] 本发明的有益效果是:本发明的智能电能表自动化检定系统,通过智能机器手、智能电能表自动化检定装置和物流系统相协作,能够有效的消除人为因素检定电表出现的质量差异,提高检定和配送工作质量效率和计量管理水平,实现自动化、信息化管理,还节约了大量的人力,具有良好的应用前景。 [0017] Advantageous effects of the present invention are: smart meter automated assay system of the present invention, the intelligent robot, smart meter automatic verification device and logistics system cooperate, can effectively eliminate the human factor assay quality difference meter appears, improve the quality and distribution efficiency test and measurement management, automation, information management, but also save a lot of manpower, it has a good prospect.

附图说明 BRIEF DESCRIPTION

[0018] 图1是本发明的智能电能表自动化检定系统的系统框图。 [0018] FIG. 1 is a system block diagram of a smart meter automated verification system according to the present invention.

[0019] 图2是本发明的流水线单元的系统框图。 [0019] FIG. 2 is a system block diagram of a pipeline unit of the invention.

具体实施方式 detailed description

[0020] 下面将结合说明书附图,对本发明作进ー步的说明。 [0020] the following description in conjunction with the accompanying drawings, the present invention will be described ー feed step.

[0021] 如图1及图2所示,ー种智能电能表自动化检定系统,包括用于智能电能表物流输送的AGV输送单元、若干组检定単元和流水线单元,若干组检定単元通过AGV输送单元与流水线单元相连接,各组检定単元包括若干个用于完成智能电能表的身份识别、挂表、摘表的智能机器手,若干台用于智能电能表耐压测试、误差检测的智能电能表检定装置,若干个用于周转箱表暂存的中转料架,流水线单元包括依次分布的外观检查机构、分拣机构、封印机构和贴标机,其中ー个智能机器手操作覆盖5-6台智能电能表检定装置,AGV输送单元毎次输送ー垛五箱的智能电能表或空箱,智能电能表检定装置的接线端子采用电动压接,接线快捷方便,每个智能电能表检定装置对应三个中转料架,各组检定单元首先从AGV输送单元接收待检定的智能电能表,检定完毕后,在通过AGV [0021] As shown in FIG. 1 and FIG. 2, species ー smart meter automated verification system, comprising a conveying unit AGV smart meter delivered stream, and several groups of test element radiolabeling pipeline units, several sets of test element by radiolabeling conveying unit AGV connected pipeline units, each group comprising a test element radiolabeling identification number for completing the smart meter, linked list, pick list intelligent robot, a plurality of sets of smart meter for smart meter pressure testing, error detection verification means, a plurality of totes for temporary transit rack table, visual inspection means comprises a pipeline unit sequence distribution, sorting means, seal means and labeling machines, wherein the hand-operated machine ー intelligent station coverage 5-6 smart meter verification device, the AGV conveying unit conveying ー stack every five times the terminal box or empty smart meter, smart meter verification equipment with electric crimping wiring convenient, each smart meter calibration means corresponding to the three a transfer rack, each group receives the test unit first smart meter AGV to be detected from the transport unit, after the test is completed, by AGV 送单元送入流水线单元进行外观、分拣、封印和贴标エ序,最后送入立体仓库。 Feeding means for feeding unit pipeline appearance, sorting, labeling, and seal Ester order, and finally into the warehouse.

[0022] 基于本发明的智能电能表自动化检定系统的检定方法,具体包括以下步骤: [0022] The method of assay smart meter automated verification system based on the present invention, includes the following steps:

[0023] (I)将立体仓库的待检定智能电能表输送出来,智能电能表放置在有料表箱中,并根据调度指令通过AGV输送单元,将ー垛(5箱)有料表箱输送到指定待检定智能电能表的检定台前的中转料架上; [0023] (I) the warehouse to be test smart meter conveyed out smart meter placed there feed table box, and in accordance with scheduling instructions by the AGV conveying unit, the ー stack (5 cases) have feed table box delivered to the specified stage assay test to be smart meter transit frame material;

[0024] (2)智能机器手将中转料架上的待检定智能电能表移载、拆送至工作位上,智能机器手还会自动扫描条码,自动挂表至智能电能表检定装置的预定位置,完成一箱有料表箱的放置后,自动将空料箱送回对应的中转料架,每挂完一箱的智能电能表,智能机器手会移动ー个距离,继续下一位置的挂表工作,直至挂完ー垛(5箱)有料表箱的智能电能表; [0024] (2) The intelligent robot transfer material to be detected rack transfer smart meter, to the demolition of the work stations, intelligent robot will automatically scan the bar code, the table is automatically linked to the smart meter predetermined verification equipment after the position, a complete feed box meter box placed automatically returned empty bin corresponding transfer rack, each hanging off a smart meter box, intelligent robot moves ー distances, continue to the next hanging position table work until after hanging ー stack (box 5) with a smart meter the meter box material;

[0025] (3)智能电能表检定装置接到指令后采用电动压接后,开始检定工作; [0025] (3) After the smart meter receives the command verification device using the electric crimping, test start working;

[0026] (4)当智能电能表检定装置完成检定工作后,智能机器手根据指令移动到工作台前,自动从检工作位上抓取检定成功的智能电能表按序装入从中转料架的空料箱中,同时完成码垛,这里每摘完满ー箱表,智能机器手移动ー个距离,继续下一位置的摘表,直至摘完5箱智能电能表; [0026] (4) When the smart meter verification device verification work is completed, the intelligent robot moves to the front of the table, from the inspection work automatically crawl position according to an instruction of the check succeeds sequentially loaded from the smart meter relay rack empty bin, while completing stacking, where perfect ー each pick box table, intelligent mobile robot ー distances, the table continues to the next pick location, pick 5 until completion of smart meter box;

[0027] (5)中转料架上检定完成的智能电能表由AGV传输单元,根据调度指令一整垛智能电能表输送至流水线单元; [0027] (5) transit test feed frame completed by the smart meter AGV transmission unit, a whole stack according to the schedule instruction sent to the smart meter pipeline unit;

[0028] (6)流水线单元通过依次分布的外观检查机构、分拣机构、封印机构和贴标机构,实现对智能电能表的外观检查、分拣、封印、贴标工作,流水线单元作业完成后,直接通过AGV传输单元送回到立体仓库中。 [0028] (6) visual inspection of the pipeline units are sequentially distributed mechanism, sorting means, labeling means and seal means to achieve visual inspection of the smart meter, sorting, seal, labeling work, the job is completed pipeline unit directly through the transmission unit AGV is returned to the warehouse.

[0029] 以上显示和描述了本发明的基本原理、主要特征及优点。 [0029] The above and described the principles of the invention, the main features and advantages. 本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。 The industry the art will appreciate, the present invention is not limited to the above embodiment, the above-described examples and embodiments described in the specification are only illustrative of the principles of the present invention, without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, changes and modifications which fall within the scope of the claimed invention. 本发明要求保护范围由所附的权利要求书及其等效物界定。 The scope of the invention as claimed by the appended claims and their equivalents.

Claims (2)

1.ー种智能电能表自动化检定系统,其特征在于:包括用于智能电能表物流输送的AGV输送单元、若干组检定単元和流水线单元,所述若干组检定単元通过AGV输送单元与流水线单元相连接,所述各组检定单元包括若干个用于完成智能电能表的身份识别、挂表、摘表的智能机器手,若干台用于智能电能表耐压测试、误差检测的智能电能表检定装置,若干个用于周转箱表暂存的中转料架,所述流水线单元包括依次分布的外观检查机构、分拣机构、封印机构和贴标机构;智能机器手操作覆盖5-6台智能电能表检定装置;所述AGV输送単元每次输送一垛五箱的智能电能表或空箱;所述智能电能表检定装置的接线端子采用电动压接,每个智能电能表检定装置对应三个中转料架。 1. ー species smart meter automated verification system, characterized by: conveying means comprising a smart meter AGV delivered stream, and several groups of test element radiolabeling pipeline unit, the sets of element by radiolabeling assays AGV unit and pipeline transport unit with connection, each of said groups comprises a calibration unit for performing a plurality of identification smart meter of wall charts, tables pick intelligent robot, a plurality of sets of smart meter for pressure testing, smart meter calibration error detection means , a plurality of totes for temporary transit rack table, visual inspection of the pipeline unit comprises a distribution means sequentially, sorting means, labeling means and the seal means; intelligent robot operation cover smart meter 5-6 assay device; transporting said AGV conveying each stack of five-membered radiolabeling tank smart meter or empty; terminal of the smart meter verification equipment with electric crimp, each smart meter calibration means corresponding to three transfer material frame.
2.基于权利要求1的智能电能表自动化检定系统的检定方法,其特征在于:包括以下步骤: 步骤(I)井根据调度指令通过AGV输送单元,将ー垛有料表箱输送到指定待检定智能电能表的检定台前的中转料架上; 步骤(2)利用智能机器手将中转料架上的待检定智能电能表移载、拆送至工作位上,智能机器手还会自动扫描条码,自动挂表至智能电能表检定装置的预定位置,完成一箱有料表箱的放置后,自动将空料箱送回对应的中转料架,每挂完一箱的智能电能表,智能机器手会移动ー个距离,继续下一位置的挂表工作,直至挂完ー垛有料表箱的智能电能表; 步骤(3)智能电能表检定装置接到指令后采用电动压接后,开始检定工作; 步骤(4)当智能电能表检定装置完成检定工作后,智能机器手根据指令移动到工作台前,自动从检工作位上抓取检定成功的智能电能表按 2. Based on the assay method smart meter automated verification system according to claim 1, characterized by: comprising the following steps: (I) the well by AGV conveying unit, the ー stack according to the scheduling command with a feed table box delivered to the specified to be detected intelligence energy meter test material holder transit stage; step (2) using a smart robot will transfer the material to be detected frame transfer smart meter, to the demolition of the work stations, intelligent robot will automatically scan the bar code, after automatically linked table to the smart meter a predetermined position of the test device, complete a box placed feed table box automatically empty bin back to the corresponding transfer rack, each hanging off the smart meter a box, intelligent robot willー moving distances, the work table continues to hang next position until the complete stack with a feed table hanging ー smart meter box; step (3) using the smart meter verification device after crimping electric start verification work after receiving the command; step (4) when the smart meter verification device verification work is completed, the intelligent robot moves to the front of the table according to instructions, automatically detecting the working position from the gripping successful verification by a smart meter 装入从中转料架的空料箱中,同时完成码垛,这里每摘完满ー箱表,智能机器手移动ー个距离,继续下一位置的摘表,直至摘完全部智能电能表; 步骤(5)中转料架上检定完成的智能电能表由AGV传输单元,根据调度指令一整垛智能电能表输送至流水线单元; 步骤(6)流水线单元通过依次分布的外观检查机构、分拣机构、封印机构和贴标机构,实现对智能电能表的外观检查、分拣、封印、贴标工作,流水线单元作业完成后,直接通过AGV传输单元送回到立体仓库中。 Load transfer from the empty magazine rack, a complete palletizing simultaneously, where each pick perfect ー box table, intelligent mobile robot ー distances, the table continues to the next pick location, pick up completely smart meter; Step (5) feeding rack transit smart meter test completed by the AGV transmission unit, a whole stack according to the schedule instruction sent to the smart meter pipeline unit; step (6) by visual inspection mechanism sequentially distribution pipeline unit, sorting means, seal means and labeling means, to achieve a visual inspection of the smart meter, sorting, seal, labeling work, the pipeline unit operation is completed, the transmission unit directly through the AGV is returned to the warehouse.
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