CN209050875U - Using the system of rubber pattern production quartzite slate - Google Patents
Using the system of rubber pattern production quartzite slate Download PDFInfo
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- CN209050875U CN209050875U CN201821124580.5U CN201821124580U CN209050875U CN 209050875 U CN209050875 U CN 209050875U CN 201821124580 U CN201821124580 U CN 201821124580U CN 209050875 U CN209050875 U CN 209050875U
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Abstract
The utility model relates to plates forming equipment technical fields, specifically disclose a kind of system using rubber pattern production quartzite slate, the first production line and the second production line opposite including traffic direction and that form circulation loop, it is characterized by: first production line, which from the beginning to the end includes that sequentially connected lower die is traversing, connects mould belt roller tables, material distributing machine, upper mold covers belt roller tables, press, solidification case, drawing die forming machine belt roller tables, upper moulding/demoulding leather belt roller platform, the lower traversing belt roller tables of moulding/demoulding and demoulding fishplate bar belt roller tables, second production line from the beginning to the end includes that sequentially connected demoulding connects mould belt roller tables, demoulding connects mould platform, template clears up belt roller tables, release agent sprayer, release agent drying oven, it comes out of the stove and connects mould belt roller tables and the traversing belt roller tables of lower die；The process for making blank no longer generate crepe paper groove during compacting, while can saving subsequent trimming rim charge and removing upper and lower level paper material, greatly reduces cost during improving production efficiency again.
Description
Technical field
The utility model relates to plate forming technical fields, and in particular to a kind of to produce quartzite slate using rubber pattern
System.
Background technique
Currently, traditional quartz stone plate pressing line and platen method, are usually all to be laid with one layer of papery material in belt feeder in advance
Material, is then laid in blank on paper material, while covering one layer of paper material again.By paper material by slab and mould
Plate, slab and vibration head separate, and enter curing process after pressing together.
Since the rubbing of vibration head generates crepe paper during compacting, paper material is formed by stranding crape recess insertion blank
Groove；And blank overflows around, is easy to appear the hanging rim charge of large area, and the later period is needed to increase the trimming and increasing of rim charge
Add the process of removal upper and lower level paper material；It is different with the shrinking percentage of blank due to paper material during cured, also can
Crepe paper is formed, the method for the handy processing of the depth of groove is got rid of, and waste is formed, and increases cost.
Utility model content
The purpose of this utility model is to provide a kind of systems using rubber pattern production quartzite slate, are pressing blank
The process for no longer generating crepe paper groove during system, while subsequent trimming rim charge being saved and remove upper and lower level paper material,
Cost is greatly reduced again during improving production efficiency.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of produce quartz slate using rubber pattern
The system of material, the first production line and the second production line opposite including traffic direction and that form circulation loop, it is characterised in that: institute
The first production line stated, which from the beginning to the end includes that sequentially connected lower die is traversing, connects mould belt roller tables, material distributing machine, upper mold covering belt
Roller tables, press, solidification case, drawing die forming machine belt roller tables, upper moulding/demoulding leather belt roller platform, the traversing belt roller tables of lower moulding/demoulding and demoulding connect
Plate belt roller tables, second production line from the beginning to the end include that sequentially connected demoulding connects mould belt roller tables, demoulding connects mould and puts down
Platform, template cleaning belt roller tables, release agent sprayer, release agent drying oven, coming out of the stove connects mould belt roller tables and the traversing belt of lower die
Roller tables, the traversing belt roller tables of the lower die and lower die traversing connect are equipped with for by the traversing belt roller tables of lower die between mould belt roller tables
On lower die be delivered to the traversing template sliding machine hand for connecing mould belt roller tables of lower die, described come out of the stove connects mould belt roller tables and upper mold
It covers and is equipped with upper mold transition belt roller tables between belt roller tables, coming out of the stove to connect sets between mould belt roller tables and upper mold transition belt roller tables
There is upper mold turn-over manipulator, is equipped with upper mold between upper mold transition belt roller tables and upper mold covering belt roller tables and translates manipulator, institute
The drawing die forming machine belt roller tables stated is equipped with the drawing die forming machine for template being pulled in and being pulled out solidification case, the upper moulding/demoulding belt
Roller tables and demoulding connect and are equipped with upper mold stripping manipulator between mould belt roller tables, the traversing belt roller tables of the lower moulding/demoulding and demoulding
Lower die stripping manipulator is equipped between fishplate bar belt roller tables, and the traversing belt roller tables of lower moulding/demoulding and demoulding connect mould belt
Roller tables docking.
Preferably, being equipped with press between the upper mold covering belt roller tables and press waits for plate belt roller tables, press
It is equipped with solidification between solidification case to plate belt roller tables, is set between upper moulding/demoulding leather belt roller platform and the traversing belt roller tables of lower moulding/demoulding
There is lower moulding/demoulding to wait for plate belt roller tables, coming out of the stove, it is traversing to plate equipped with lower die between mould belt roller tables and the traversing belt roller tables of lower die to connect
Belt roller tables.
Preferably, the solidification case is screw clamping plate solidification case.
Preferably, the material distributing machine is band/cartridge type material distributing machine.
The beneficial effects of the utility model are: quartzite slate is produced by this system, up and down without using paper material,
Crepe paper groove phenomenon is no longer generated, slab can be thin 4-6mm, and the quartz slab of a 30mm thickness 1650X3250 can be saved
The quartz slab of raw material >=50Kg, 20mm thickness saves raw material >=30Kg；The consumptive material 300 of following process polish line can be saved simultaneously
Member/class reduces the loss of equipment itself, saves maintenance cost；Moreover, because rubber is heated fast, curing ratio under equal conditions
It is swage plate about 20 minutes fastly, very nearly the same with no template curing time；Without big with that how long will not draw as swage plate
Type roll bending factory re-calibrates；One rubber pattern can be Reusability 600 times, save using subsequent trimming in paper material production technology
The process of rim charge and removal upper and lower level paper material, greatly reduces cost during improving production efficiency again.
Detailed description of the invention
Fig. 1 is the side view of quartzite slate production system.
Fig. 2 is the top view of quartzite slate production system side.
Specific embodiment
The technical issues of in order to keep the utility model solved, technical solution and beneficial effect are more clearly understood, below
In conjunction with attached drawing and embodiment, the utility model is further described.
As shown in Figs. 1-2, a kind of system using rubber pattern production quartzite slate of the utility model, including traffic direction
The first production line and the second production line opposite and that form circulation loop.
First production line from the beginning to the end includes that traversing mould belt roller tables 1, material distributing machine 3, the upper mold of connecing of sequentially connected lower die is covered
Lid belt roller tables 5, press 8, solidification case 10, drawing die forming machine belt roller tables 12, upper moulding/demoulding leather belt roller platform 14, the traversing skin of lower moulding/demoulding
Band roller tables 18 and demoulding fishplate bar belt roller tables 17.Material distributing machine 3 is band/cartridge type material distributing machine, and solidification case 10 is the solidification of screw clamping plate
Case.
Second production line from the beginning to the end includes that sequentially connected demoulding connects mould belt roller tables 19, demoulding connects mould platform 20, mould
Plate cleaning belt roller tables 21, release agent sprayer 22, release agent drying oven 23, coming out of the stove connects mould belt roller tables 24 and the traversing skin of lower die
Band roller tables 26.
The traversing belt roller tables 25 of lower die and lower die traversing connect are equipped between mould belt roller tables 1 for by the traversing leather belt roller of lower die
Lower die on platform 25 is delivered to the traversing template sliding machine hand 2 for connecing mould belt roller tables 1 of lower die, come out of the stove connect mould belt roller tables 24 with
Upper mold, which covers, is equipped with upper mold transition belt roller tables 27 between belt roller tables 5, come out of the stove and connect mould belt roller tables 24 and upper mold transition belt
It is equipped with upper mold turn-over manipulator 4 between roller tables 27, is equipped between upper mold transition belt roller tables 27 and upper mold covering belt roller tables 5 upper
Mould translates manipulator 6, and drawing die forming machine belt roller tables 12 is equipped with the drawing die forming machine 11 for template being pulled in and being pulled out solidification case 10, on
Moulding/demoulding belt roller tables 14 and demoulding, which connect, is equipped with upper mold stripping manipulator 13, the lower traversing belt of moulding/demoulding between mould belt roller tables 19
Be equipped with lower die stripping manipulator 16 between roller tables 18 and demoulding fishplate bar belt roller tables 17, and the traversing belt roller tables of lower moulding/demoulding 18 with
Demoulding connects the docking of mould belt roller tables 19.
Preferably, being equipped with press between upper mold covering belt roller tables 5 and press 8 waits for plate belt roller tables 7,8 He of press
Solidification is equipped between solidification case 10 to plate belt roller tables 9, upper moulding/demoulding leather belt roller platform 14 and the traversing belt roller tables 18 of lower moulding/demoulding
Between be equipped with lower moulding/demoulding wait for plate belt roller tables 15, coming out of the stove to connect is equipped between mould belt roller tables 24 and the traversing belt roller tables 26 of lower die
Lower die is traversing to plate belt roller tables 25.
Using the method for rubber pattern production quartzite slate, method and step is as follows:
Step 1: the lower die that template sliding machine hand 2 comes traversing 26 lateral transfer of belt roller tables of lower die, is transferred to down
Mould is traversing to be connect in mould belt roller tables 1, and longitudinally fed to material distributing machine 3 by the traversing conveyor belt connect in mould belt roller tables 1 of lower die
Belt holder on carry out cloth；
Step 2: lower die is delivered to upper mold covering belt roller tables 5 by the conveyor belt in material distributing machine 3 after the complete material of lower die cloth,
Upper mold translation manipulator 6 grabs the upper mold in upper mold transition belt roller tables 27 and is covered in the lower die of the good blank of cloth；
Step 3: the conveyor belt in upper mold covering belt roller tables 5 carries out the lower die for covering upper mold feeding press 8
Compacting forms slab；
Step 4: rubber pattern connection slab is delivered to solidification to plate by the conveyor belt on press 8 together after compression moulding
Belt roller tables 9, and pulled in solidification case 10 and solidified by drawing die forming machine 11；
Step 5: pulled out rubber pattern connection slab from solidification case 10 together by drawing die forming machine 11 after slab solidification,
And upper moulding/demoulding leather belt roller platform 14 is transported to by the conveyor belt in drawing die forming machine belt roller tables 12, by upper mold strip machine
The gripper upper mold edge on the outside of upper mold of tool hand 13 goes inner row while rising and walks to realize upper mold turn-over, and upper mold is placed
It is connect on mould platform 20 to demoulding；
Meanwhile lower die and slab are delivered to lower moulding/demoulding by the conveyor belt of upper moulding/demoulding leather belt roller platform 14 and wait for plate belt
Roller tables 15 waits for that the conveyor belt of plate belt roller tables 15 is transported to the traversing belt roller tables 18 of lower moulding/demoulding by lower moulding/demoulding, by
Pneumatic briquetting in the lower traversing belt roller tables 18 of moulding/demoulding pushes down lower die frame, and then the sucker of lower die stripping manipulator 16 is sucked
Slab is simultaneously promoted, make slab separated with lower die and by slab it is traversing to demoulding fishplate bar belt roller tables 17 and be sent into cooling unload plate work
Sequence, the lower die and the traversing belt roller tables 18 of lower moulding/demoulding being retained in the traversing belt roller tables 18 of lower moulding/demoulding are traversing and defeated together
It send to demoulding and connects mould belt roller tables 19；
Step 6: demoulding, which connects the upper mold on mould platform 20, successively clears up belt roller tables by template by conveyor belt conveying
21, release agent sprayer 22 and release agent drying oven 23, finally feeding, which is come out of the stove, connects mould belt roller tables 24, and translates machine by upper mold
Tool hand 6, which is grabbed to upper mold transition belt roller tables 27, waits next use；
Demoulding connect lower die in mould belt roller tables 19 by conveyor belt conveying successively by template cleaning belt roller tables 21,
Release agent sprayer 22, release agent drying oven 23, coming out of the stove connects mould belt roller tables 24 and lower die is traversing to plate belt roller tables 25, finally
It is sent into the traversing belt roller tables 26 of lower die and waits next use.
Using the system and method for rubber pattern production quartzite slate, up and down without using paper material, no longer generation crape
Paper groove phenomenon, slab can be thin 4-6mm, and the quartz slab of a 30mm thickness 1650X3250 can save raw material >=50Kg,
The quartz slab of 20mm thickness saves raw material >=30Kg；300 yuan/class of consumptive material of following process polish line can be saved simultaneously, reduced
Maintenance cost is saved in the loss of equipment itself；Moreover, because rubber is heated fast, under equal conditions, curing ratio swage plate is fastly about
It is 20 minutes, very nearly the same with no template curing time；Without as swage plate with large-scale roll bending factory weight how long will do not drawn
New correction；One rubber pattern can be Reusability 600 times, save using subsequent trimming rim charge and removal in paper material production technology
The process of upper and lower level paper material greatly reduces cost during improving production efficiency again.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all practical at this
Made any modifications, equivalent replacements and improvements within novel spirit and principle, should all fall in the protection of the utility model
Within the scope of.
Claims (2)
- It is opposite including traffic direction and form the first of circulation loop 1. a kind of system using rubber pattern production quartzite slate Production line and the second production line, it is characterised in that: first production line from the beginning to the end includes that sequentially connected lower die is traversing Connect mould belt roller tables, material distributing machine, upper mold covering belt roller tables, press, solidification case, drawing die forming machine belt roller tables, upper moulding/demoulding belt The traversing belt roller tables of roller tables, lower moulding/demoulding and demoulding fishplate bar belt roller tables, the material distributing machine is band/cartridge type material distributing machine, described Solidification case be screw clamping plate solidification case, second production line from the beginning to the end include it is sequentially connected demoulding connect mould belt Roller tables, demoulding connect mould platform, template clears up belt roller tables, release agent sprayer, release agent drying oven, coming out of the stove connects mould belt roller tables With the traversing belt roller tables of lower die, the traversing belt roller tables of the lower die and lower die it is traversing connect be equipped between mould belt roller tables for will under Lower die in the traversing belt roller tables of mould is delivered to the traversing template sliding machine hand for connecing mould belt roller tables of lower die, and described come out of the stove connects mould It is equipped with upper mold transition belt roller tables between belt roller tables and upper mold covering belt roller tables, comes out of the stove and connects mould belt roller tables and upper mold transition It is equipped with upper mold turn-over manipulator between belt roller tables, is equipped with upper mold between upper mold transition belt roller tables and upper mold covering belt roller tables Manipulator is translated, the drawing die forming machine belt roller tables is equipped with the drawing die forming machine for template being pulled in and being pulled out solidification case, described Upper moulding/demoulding leather belt roller platform and demoulding connect and be equipped with upper mold stripping manipulator between mould belt roller tables, the lower moulding/demoulding is traversing Lower die stripping manipulator, and the traversing belt roller tables of lower moulding/demoulding are equipped between belt roller tables and demoulding fishplate bar belt roller tables Mould belt roller tables is connect with demoulding to dock.
- 2. the system according to claim 1 using rubber pattern production quartzite slate, it is characterised in that: the upper mold It is equipped with press between covering belt roller tables and press and waits for plate belt roller tables, solidification is equipped between press and solidification case to slab belt roller Platform is equipped with lower moulding/demoulding and waits for plate belt roller tables, comes out of the stove and connect between upper moulding/demoulding leather belt roller platform and the traversing belt roller tables of lower moulding/demoulding It is traversing to plate belt roller tables that lower die is equipped between mould belt roller tables and the traversing belt roller tables of lower die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821124580.5U CN209050875U (en) | 2018-07-14 | 2018-07-14 | Using the system of rubber pattern production quartzite slate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821124580.5U CN209050875U (en) | 2018-07-14 | 2018-07-14 | Using the system of rubber pattern production quartzite slate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209050875U true CN209050875U (en) | 2019-07-02 |
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ID=67046701
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821124580.5U Active CN209050875U (en) | 2018-07-14 | 2018-07-14 | Using the system of rubber pattern production quartzite slate |
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| Country | Link |
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| CN (1) | CN209050875U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110815535A (en) * | 2019-11-01 | 2020-02-21 | 中山新硕智能科技有限公司 | Wallboard production line |
-
2018
- 2018-07-14 CN CN201821124580.5U patent/CN209050875U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110815535A (en) * | 2019-11-01 | 2020-02-21 | 中山新硕智能科技有限公司 | Wallboard production line |
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