CN205272290U - Pc component production line - Google Patents
Pc component production line Download PDFInfo
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- CN205272290U CN205272290U CN201620019655.8U CN201620019655U CN205272290U CN 205272290 U CN205272290 U CN 205272290U CN 201620019655 U CN201620019655 U CN 201620019655U CN 205272290 U CN205272290 U CN 205272290U
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Abstract
本实用新型提供一种PC构件生产线,包括由输送轨道连接的清理工位、喷涂工位、划线工位、钢筋及埋件安装工位、质检工位、边模安装工位、布料工位、模具横移工位、刮平工位、预养护工位、抹光工位、养护窑、码垛工位、拆模工位、吊装工位等,模具构件随输送轨道依上述工位顺序行走,经各工位的工序加工,可生产制造出各种型号、规格的PC构件。本实用新型的生产线布局合理,能够于一条生产线上循环生产各种PC构件,而无需制造各种规格的固定模具,大大减少了材料资源的浪费,降低了生产成本,提高了生产效率。
The utility model provides a PC component production line, which includes a cleaning station connected by a conveying track, a spraying station, a marking station, a steel bar and embedded parts installation station, a quality inspection station, a side mold installation station, and a cloth worker. Station, mold traverse station, scraping station, pre-curing station, troweling station, curing kiln, stacking station, demoulding station, hoisting station, etc., the mold components are transported according to the above stations Walking in sequence, through the process of each station, PC components of various models and specifications can be produced. The production line layout of the utility model is reasonable, and various PC components can be cyclically produced on one production line without manufacturing fixed molds of various specifications, which greatly reduces the waste of material resources, reduces production costs, and improves production efficiency.
Description
技术领域technical field
本实用新型涉及一种PC构件生产线,属于住宅建筑用混凝土预制件生产技术领域。The utility model relates to a PC component production line, which belongs to the technical field of production of concrete prefabricated parts for residential buildings.
背景技术Background technique
现有的住宅建筑结构大部分设计为现浇混凝土结构,其大部分构件均为现浇完成,现浇混凝土建筑结构的缺点明显:施工工期长、现场施工环境恶劣、环境污染严重、原材料浪费严重,且受操作人员水平的影响,混凝土结构表面易出现蜂窝、麻面、孔洞、露筋、裂缝、表面不平整、结构强度低等质量缺陷。Most of the existing residential building structures are designed as cast-in-place concrete structures, and most of the components are cast-in-place. The disadvantages of cast-in-place concrete building structures are obvious: long construction period, harsh construction environment on site, serious environmental pollution, and serious waste of raw materials , and affected by the level of the operator, the surface of the concrete structure is prone to quality defects such as honeycomb, pitted surface, holes, exposed ribs, cracks, uneven surface, and low structural strength.
住宅产业化是用工业化的生产方式建造住宅,其以提高住宅生产的劳动生产率,提高住宅的整体质量,降低成本,降低物耗、能耗等优势迅速兴起。住宅产业化的构件全部预制完成,施工过程中将预制的构件拼装在一起,做好节点处理,即可达到建筑设计和施工技术要求。Housing industrialization is the construction of housing with industrialized production methods. It has rapidly emerged with the advantages of improving the labor productivity of housing production, improving the overall quality of housing, reducing costs, and reducing material consumption and energy consumption. The components of housing industrialization are all prefabricated. During the construction process, the prefabricated components are assembled together, and the joints are handled well, so that the architectural design and construction technical requirements can be met.
现有的预制混凝土构件(PC构件),大多采用露天的固定式模板进行生产,每一规格型号的构件需配置相应的固定模板,造成模板制作量大,模具重复使用率低,浪费材料,增加了制作成本,且布置模具占用的生产场地较大,造成生产资源的严重浪费。Most of the existing prefabricated concrete components (PC components) are produced using open-air fixed formwork, and each specification and type of component needs to be equipped with a corresponding fixed formwork, resulting in a large amount of formwork production, low mold reuse rate, waste of materials, and increased The production cost is reduced, and the production site occupied by the mold layout is relatively large, resulting in a serious waste of production resources.
实用新型内容Utility model content
鉴于上述原因,本实用新型的目的在于提供一种PC构件生产线,能够循环生产各种型号、规格的PC构件,减少了资源浪费,提高了生产效率。In view of the above reasons, the purpose of this utility model is to provide a PC component production line, which can recycle PC components of various models and specifications, reduce waste of resources and improve production efficiency.
为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种PC构件生产线,包括一输送轨道,在该输送轨道上设置一模具构件,该模具构件包括模台,在该模台上设置混凝土预制件模具;该输送轨道连接动力驱动装置,使得所述模具构件在该输送轨道上移动;在该输送轨道沿途包括构件模具制作工位、布料工位、刮平工位、抹光工位、养护窑,其中,A PC component production line, comprising a conveying track, on which a mold component is set, and the mold component includes a mold table, on which a concrete prefabricated part mold is set; the conveying track is connected with a power drive device, so that the The mold components move on the conveying track; along the conveying track, there are component mold making stations, distributing stations, scraping stations, troweling stations, and curing kilns, among which,
该构件模具制作工位上设置模具设置装置,用于根据预设的构件图纸,于该模台上制作特定大小规格和形状的构件模具,The component mold making station is equipped with a mold setting device, which is used to make component molds of specific sizes and shapes on the mold table according to the preset component drawings,
该布料工位上设置布料装置,用于于该构件模具中布料,The distributing station is provided with a distributing device for distributing the material in the component mold,
该刮平工位上设置刮平装置,用于对布料结束、未成形的构件模具表面进行刮平处理,The scraping station is equipped with a scraping device, which is used to scrape the mold surface of the finished and unformed components.
该抹光工位上设置抹光装置,用于对静置养护结束的构件模具表面进行抹光处理,The troweling station is equipped with a troweling device, which is used for troweling the surface of the component mold after static curing.
该养护窑,包括内部划分成若干子空间的窑体框架,使得承载有经抹光处理的构件模具的构件模具进入相应的子空间进行养护。The curing kiln includes a kiln body frame internally divided into several subspaces, so that the component molds carrying the component molds that have been troweled enter the corresponding subspaces for maintenance.
进一步的,further,
所述模台包括矩形面板,该面板边缘内侧等间隔环设有若干固定孔,各固定孔内穿设有固定螺栓,固定螺栓位于面板下方的部分套设有用于定位一边模的固定垫板及固定螺母,该面板底部焊接有若干支撑钢梁,该支撑钢梁包括若干平行的工字钢及与该工字钢垂直的支撑筋板,沿该面板长边的底部两侧设有槽钢轨道,沿该面板长边的两外侧面设有吊耳,沿该面板宽边的两侧设有柱状的防撞端头。The mold table includes a rectangular panel, the inner side of the panel edge is provided with a number of fixing holes at equal intervals, each fixing hole is pierced with fixing bolts, and the part of the fixing bolts located below the panel is provided with a fixing backing plate for positioning one side mold and Fixed nuts, the bottom of the panel is welded with a number of supporting steel beams, the supporting steel beams include a number of parallel I-beams and supporting ribs perpendicular to the I-beams, and channel steel tracks are arranged along the bottom sides of the long side of the panel , along the two outer sides of the long side of the panel are provided with lifting lugs, and along the two sides of the wide side of the panel are provided with columnar anti-collision ends.
所述输送轨道包括两条平行设置的分支输送轨道,在两条该分支输送轨道之间相互垂直地设置一横移输送轨道,该横移输送轨道的一端与所述布料工位垂直且延伸入布料工位下方,该横移输送轨道上设有横移架及驱动横移架运动的电机,该横移架沿横移输送轨道运动将布料结束的模具构件移动至一模具横移工位上。The conveying track includes two branch conveying tracks arranged in parallel, and a traversing conveying track is arranged perpendicular to each other between the two branch conveying tracks, and one end of the traversing conveying track is perpendicular to the cloth station and extends into Below the distributing station, the traversing conveyor track is provided with a traversing frame and a motor driving the traversing frame. The traversing frame moves along the traversing conveyor track to move the finished mold components to a mold traversing station. .
所述窑体框架包括若干排立柱,相邻立柱用连接梁连接,形成多个与所述模具构件宽度相适应的养护空间;该窑体外部密封设有隔热板,各养护空间之间通过隔热板分隔开;各养护空间两侧立柱之间设有若干水平隔热板而在各养护空间中形成多层密封的所述子空间。The frame of the kiln body includes several rows of upright columns, and the adjacent upright columns are connected by connecting beams to form a plurality of maintenance spaces suitable for the width of the mold components; The heat insulation boards are separated; several horizontal heat insulation boards are arranged between the columns on both sides of each maintenance space to form multi-layer sealed sub-spaces in each maintenance space.
所述养护空间外侧两端设有竖向的轨道,两轨道之间滑动设有若干与所述子空间对应的门板,该轨道向上延伸超出所述养护空间顶部一定高度以露出相应的子空间,各门板上设有用于开启/关闭门板的插槽。Vertical rails are provided at both ends of the maintenance space, and a number of door panels corresponding to the subspaces are slid between the two rails. The rails extend upward beyond the top of the maintenance space by a certain height to expose the corresponding subspaces. Each door panel has a slot for opening/closing the door panel.
所述布料工位包括振动机构和螺旋布料机,该螺旋布料机通过行走支架架设于振动机构之上,该振动机构包括振动架、用于驱动振动架振动的若干振动电机、用于将所述模台顶推入所述布料工位的液压顶推,该振动架两侧设有用于卡固所述模台的卡爪,该振动架由若干支腿支撑于地面,该支腿上设有用于减震的橡胶弹簧。The distributing station includes a vibrating mechanism and a screw distributing machine, the auger distributing machine is erected on the vibrating mechanism through a walking bracket, the vibrating mechanism includes a vibrating frame, several vibration motors for driving the vibrating frame to vibrate, and is used to drive the vibrating frame. The mold table is pushed into the hydraulic push of the distributing station. The two sides of the vibrating frame are equipped with claws for clamping the mold table. The vibrating frame is supported on the ground by several legs. Rubber spring for shock absorption.
所述刮平工位包括刮平机构,其包括第一机架,第一机架上设有与所述模具构件行进方向平行的第一轨道,该第一轨道上设有第一行走装置,该第一行走装置上设有第一升降装置,该第一升降装置下端设有水平的且与所述模具构件行进方向垂直的整平梁。The scraping station includes a scraping mechanism, which includes a first frame, the first frame is provided with a first track parallel to the travel direction of the mold member, and the first track is provided with a first traveling device, The first traveling device is provided with a first lifting device, and the lower end of the first lifting device is provided with a leveling beam which is horizontal and perpendicular to the traveling direction of the mold member.
所述抹光工位包括抹光机构,其包括第二机架,该第二机架上设有与所述模具构件行进方向平行的第二轨道,该第二轨道上设有第二行走装置,该第二行走装置设有水平方向且与所述模具构件行进方向垂直的第三轨道,该第三轨道上设有第三行走装置,该第三行走装置设有第二升降装置,该第二升降装置下端设有竖向的整平电机,该整平电机的输出端设有整平叶片。The troweling station includes a troweling mechanism, which includes a second frame, on which a second track parallel to the travel direction of the mold member is provided, on which a second traveling device is provided , the second traveling device is provided with a third rail which is horizontal and perpendicular to the travel direction of the mold member, the third rail is provided with a third traveling device, the third traveling device is provided with a second lifting device, the first The lower end of the second lifting device is provided with a vertical leveling motor, and the output end of the leveling motor is provided with leveling blades.
PC构件生产线还包括码垛工位,该码垛工位包括码垛机,其包括用于横向移动所述模具构件的横移机构、用于升降移动所述模具构件的升降机构及用于插入所述门板的插槽的伸缩臂。The PC component production line also includes a palletizing station that includes a palletizer that includes a traverse mechanism for laterally moving the mold components, a lift mechanism for elevating the mold components, and an insertion mechanism for inserting The telescoping arm slots in the door panel.
本实用新型的优点在于:The utility model has the advantages of:
1、本实用新型无需制造各种规格的固定模具,在模台上可循环生产各种型号规格的构件模具,大大减少了材料资源的浪费,降低了生产成本;1. The utility model does not need to manufacture fixed molds of various specifications, and component molds of various types and specifications can be recycled on the mold table, which greatly reduces the waste of material resources and reduces production costs;
2、本实用新型通过滚轮及模具横移机构构成的循环轨道,能够于一条生产线上循环生产PC构件,完成PC构件的整个生产过程,节约了生产场地,提高了生产效率;2. The utility model can produce PC components circularly on one production line through the circular track formed by the roller and the mold traverse mechanism, and complete the entire production process of the PC components, saving the production site and improving the production efficiency;
3、本实用新型的养护窑,结构设计合理,能够同时为多件PC构件提供最优的养护环境,提高养护效率,进而提高PC构件的质量;3. The maintenance kiln of the utility model has a reasonable structural design, which can provide an optimal maintenance environment for multiple PC components at the same time, improve maintenance efficiency, and further improve the quality of PC components;
4、本实用新型的生产线布局合理,生产环境良好,有效降低了生产成本,提高了生产效率。4. The layout of the production line of the utility model is reasonable, the production environment is good, the production cost is effectively reduced, and the production efficiency is improved.
附图说明Description of drawings
图1是本实用新型的生产线的整体布局示意图。Fig. 1 is the overall layout schematic diagram of the production line of the present utility model.
图2是本实用新型的模台的俯视图。Fig. 2 is a top view of the mold table of the present invention.
图3是图2所示模台沿A-A方向的剖视图。Fig. 3 is a cross-sectional view of the mold table shown in Fig. 2 along the direction A-A.
图4是图2所示模台沿B-B方向的剖视图。Fig. 4 is a cross-sectional view of the mold table shown in Fig. 2 along the direction B-B.
图5是图3中E处的局部放大示意图。FIG. 5 is a partially enlarged schematic diagram at E in FIG. 3 .
图6是本实用新型的模台的结构示意图,显示吊耳和防撞端头。Fig. 6 is a structural schematic diagram of the mold table of the present invention, showing lifting lugs and anti-collision ends.
图7是图6所示模台沿C-C方向的剖视图。Fig. 7 is a cross-sectional view of the mold table shown in Fig. 6 along the direction C-C.
图8是图6所示模台沿D-D方向的剖视图。Fig. 8 is a cross-sectional view of the mold table shown in Fig. 6 along the direction D-D.
图9是本实用新型的布料工位的主视图。Fig. 9 is a front view of the cloth station of the present invention.
图10是本实用新型的布料工位的俯视图。Fig. 10 is a top view of the distributing station of the present invention.
图11是本实用新型的振动机构的俯视图。Fig. 11 is a top view of the vibration mechanism of the present invention.
图12是本实用新型的振动机构的主视图。Fig. 12 is a front view of the vibration mechanism of the present invention.
图13是本实用新型的振动机构的左视图。Fig. 13 is a left side view of the vibration mechanism of the present invention.
图14是本实用新型的布料机的侧视图。Fig. 14 is a side view of the distribution machine of the present utility model.
图15是本实用新型的刮平机构的主视图。Fig. 15 is a front view of the scraping mechanism of the present invention.
图16是本实用新型的刮平机构的侧视图。Fig. 16 is a side view of the scraping mechanism of the present invention.
图17是本实用新型的刮平机构的俯视图。Fig. 17 is a top view of the scraping mechanism of the present invention.
图18是本实用新型的抹光机构的主视图。Fig. 18 is a front view of the polishing mechanism of the present invention.
图19是本实用新型的抹光机构的侧视图。Fig. 19 is a side view of the polishing mechanism of the present invention.
图20是本实用新型的抹光机构的俯视图。Fig. 20 is a top view of the polishing mechanism of the present invention.
图21是本实用新型的养护窑的窑体框架的主视图。Fig. 21 is a front view of the kiln body frame of the curing kiln of the present invention.
图22是图21所示窑体框架沿A-A方向的剖视图。Fig. 22 is a sectional view of the kiln frame shown in Fig. 21 along the direction A-A.
图23是本实用新型的养护窑的窑体框架的俯视图。Fig. 23 is a top view of the kiln body frame of the curing kiln of the present invention.
图24是本实用新型的养护窑窑体的立柱的主视图。Fig. 24 is a front view of the column of the maintenance kiln body of the present invention.
图25是本实用新型的养护窑窑体的立柱的左视图。Fig. 25 is a left view of the column of the maintenance kiln body of the utility model.
图26是本实用新型的养护窑窑体的立柱的俯视图。Fig. 26 is a top view of the column of the maintenance kiln body of the present invention.
图27是本实用新型的养护窑门板的结构示意图。Fig. 27 is a schematic structural view of the curing kiln door panel of the present invention.
具体实施方式detailed description
以下结合附图和实施例对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail.
图1是本实用新型的生产线的整体布局示意图,如图所示,本实用新型公开的PC构件生产线包括由输送轨道连接的清理工位、喷涂工位、划线工位、钢筋及埋件安装工位、质检工位、边模安装工位、布料工位、模具横移工位、刮平工位、预养护工位、抹光工位、养护窑、码垛工位、拆模工位、吊装工位等,模具构件在输送轨道的带动下依上述工位顺序行走,经各工位的工序加工,可生产制造出各种型号、规格的具有特定大小及形状的PC构件。Figure 1 is a schematic diagram of the overall layout of the production line of the present invention. As shown in the figure, the PC component production line disclosed by the present invention includes a cleaning station connected by a conveying track, a spraying station, a marking station, steel bars and embedded parts. Station, quality inspection station, side mold installation station, cloth station, mold traverse station, scraping station, pre-maintenance station, troweling station, curing kiln, palletizing station, mold removal worker Station, hoisting station, etc. Driven by the conveying track, the mold components walk in the order of the above stations. After processing at each station, various models and specifications of PC components with specific sizes and shapes can be produced.
如图2至图8所示,模具构件包括模台10,模台10包括矩形面板11,面板11边缘内侧等间隔环设有若干固定孔12,各固定孔12内穿设有固定螺栓13,固定螺栓13位于面板11下方的部分套设有用于定位边模16的固定垫板14及固定螺母15。面板11底部焊接有若干支撑钢梁17,该支撑钢梁包括若干平行的工字钢171及与工字钢171垂直的支撑筋板172,以形成可靠的刚性支撑;沿面板11长边的底部两侧设有用于保证模台10沿滚轮滑动的槽钢轨道18,沿面板11长边的两外侧面设有吊耳110,沿面板11宽边的两侧设有柱状的防撞端头19(橡胶材质)。As shown in Figures 2 to 8, the mold member includes a mold table 10, the mold table 10 includes a rectangular panel 11, and a plurality of fixing holes 12 are arranged on the inner side of the edge of the panel 11 at equal intervals, and fixing bolts 13 are perforated in each fixing hole 12, The part of the fixing bolt 13 located below the panel 11 is covered with a fixing backing plate 14 and a fixing nut 15 for positioning the side mold 16 . The bottom of the panel 11 is welded with some supporting steel beams 17, which include some parallel I-beams 171 and supporting ribs 172 perpendicular to the I-beams 171 to form a reliable rigid support; along the bottom of the panel 11 long sides Both sides are provided with channel steel rails 18 for ensuring that the mold table 10 slides along the rollers, lifting lugs 110 are provided along the two outer sides of the long side of the panel 11, and columnar anti-collision ends 19 are provided along both sides of the wide side of the panel 11 (rubber material).
如图9至图14所示,布料工位包括振动机构20和布料机30,布料机30通过行走支架31架设于振动机构20之上,用于向运行至振动机构20上的模台10上均匀布料;振动机构20包括振动架21、用于驱动振动架21振动的若干振动电机22、用于将模台10顶推入布料工位的液压顶推26,振动架21两侧设有卡爪23,用于卡固模台10的凸边以固定模台10,振动架21由若干支腿24支撑于地面,支腿24上设有用于减震的橡胶弹簧25;其中,布料工位下方的滚轮为可升降的升降滚轮27。As shown in Figures 9 to 14, the distributing station includes a vibrating mechanism 20 and a distributing machine 30. The distributing machine 30 is erected on the vibrating mechanism 20 through a walking bracket 31, and is used to run to the mold platform 10 on the vibrating mechanism 20. Uniform material distribution; the vibrating mechanism 20 includes a vibrating frame 21, a number of vibrating motors 22 for driving the vibrating frame 21 to vibrate, and a hydraulic pusher 26 for pushing the mold table 10 into the cloth station. Claws 23 are used to clamp the flange of the mold table 10 to fix the mold table 10. The vibrating frame 21 is supported on the ground by several legs 24, and the legs 24 are provided with rubber springs 25 for shock absorption; wherein, the cloth station The roller below is the lifting roller 27 that can be lifted.
布料机30为螺旋布料机,其包括行走支架31、布料斗32、布料斗支架35、安装于行走支架31上用于带动布料斗32做纵向运动的大车行走机构33、安装于大车行走机构33上用于带动布料斗32做横向运动的小车行走机构34、安装于布料斗32中的搅拌轴组件和分料轴组件,布料斗32下端与分料轴组件对应设置的可开启/关闭的仓门;布料斗支架35通过若干升降油缸36、竖直滑板37与布料斗32相连接,可通过升降油缸36控制布料斗32上升、下降,调节布料斗32与模台10之间的距离,以适应不同厚度混凝土板的生产要求;搅拌轴组件包括搅拌轴、搅拌轴上交错设置的搅拌件、用于固定搅拌轴的轴承座、用于驱动搅拌轴转动的电机等,分料轴组件包括搅拌筒、分料轴、分料轴上的螺旋叶片、用于驱动分料轴转动的电机等,分料轴一侧伸入搅拌筒,另一侧由轴承座支撑,分料轴位于搅拌轴下方且与搅拌轴相垂直,搅拌轴的落料通道与搅拌筒的入料口相连通,搅拌轴将混凝土搅拌均匀后落入分料轴处,螺旋叶片旋转将混凝土输送至布料斗仓门进行布料;于具体实施例中,分料轴组件可设置多个,与其一一对应的,布料斗仓门可设置多个,可根据混凝土构件的宽度需要打开部分或全部仓门进行布料。Distributing machine 30 is spiral distributing machine, and it comprises traveling support 31, distributing hopper 32, distributing bucket support 35, is installed on the traveling support 31 and is used for driving the cart traveling mechanism 33 of distributing hopper 32 to do longitudinal movement, is installed in cart walking The trolley walking mechanism 34 used to drive the distribution hopper 32 to move laterally on the mechanism 33, the stirring shaft assembly and the distribution shaft assembly installed in the distribution hopper 32, the lower end of the distribution hopper 32 and the distribution shaft assembly can be opened/closed correspondingly The warehouse door; the distribution hopper support 35 is connected with the distribution hopper 32 through several lifting cylinders 36 and vertical slides 37, and the lifting cylinder 36 can control the distribution hopper 32 to rise and fall, and adjust the distance between the distribution hopper 32 and the mold table 10 , to meet the production requirements of concrete slabs with different thicknesses; the stirring shaft assembly includes the stirring shaft, the stirring parts arranged staggered on the stirring shaft, the bearing seat for fixing the stirring shaft, the motor for driving the stirring shaft, etc., the distribution shaft assembly It includes the mixing drum, the material distribution shaft, the spiral blade on the material distribution shaft, the motor for driving the material distribution shaft, etc. One side of the material distribution shaft extends into the mixing drum, and the other side is supported by the bearing seat. Below the shaft and perpendicular to the mixing shaft, the feeding channel of the mixing shaft is connected with the material inlet of the mixing drum. The mixing shaft mixes the concrete evenly and falls into the distribution shaft, and the spiral blade rotates to transport the concrete to the door of the distribution hopper For distributing materials; in a specific embodiment, multiple distributing shaft assemblies can be provided, corresponding to one-to-one, multiple distributing hopper doors can be provided, and some or all of the doors can be opened according to the width of the concrete member for distribution.
布料工位还包括用于操控布料机、振动机构动作的主控电柜及操作台,用于提供液压控制及传动的液压系统(图中未示)。布料机30还包括设置于布料斗支架35上的称重传感器,称重传感器与主控电柜的主控芯片相连接,用于感测布料斗中混凝土的重量。The distributing station also includes a main control electric cabinet and an operating console for controlling the distributing machine and the action of the vibrating mechanism, and a hydraulic system (not shown) for providing hydraulic control and transmission. The distribution machine 30 also includes a load cell arranged on the distribution hopper support 35, the load cell is connected with the main control chip of the main control electric cabinet, and is used for sensing the weight of concrete in the distribution hopper.
模台上边模包围的空间中浇筑混凝土,模台上浇筑混凝土的组合体成为构件模具。Concrete is poured in the space surrounded by the side molds on the mold platform, and the combination of concrete poured on the mold platform becomes the component mold.
输送轨道包括两条平行设置的分支输送轨道,每条分支输送轨道包括依各工位次序设置的滚轮及驱动滚轮转动的滚轮电机,两条分支输送轨道之间相互垂直地设置一横移输送轨道,该横移输送轨道的一端与布料工位垂直且延伸入布料工位下方,该横移输送轨道上设有横移架及驱动横移架沿横移输送轨道运动的电机(图中未示),布料工位结束均匀布料后,布料工位下方的升降滚轮27上升,模具构件位置上升,横移架沿横移输送轨道41将模具构件输送至模具横移工位。The conveying track includes two branch conveying tracks arranged in parallel, and each branch conveying track includes rollers arranged in the order of each station and a roller motor that drives the rollers to rotate, and a traversing conveying track is arranged perpendicular to each other between the two branch conveying tracks One end of the traversing conveyor track is perpendicular to the cloth station and extends below the cloth station. The traversing conveyor track is provided with a motor for driving the traversing frame and moving along the traversing conveyor track (not shown in the figure). ), after the distributing station finishes uniform distributing, the lifting roller 27 below the distributing station rises, the position of the mold component rises, and the traversing frame transports the mold component to the mold traversing station along the traversing conveying track 41.
如图15至图17所示,刮平工位包括刮平机构50,其包括第一机架51,第一机架51上设有与模具构件行进方向平行的第一轨道52,第一轨道52上设有第一行走装置53,第一行走装置53设有第一升降装置54,第一升降装置54下端设有水平的且与模具构件行进方向垂直的整平梁55,第一升降装置54可以带动整平梁55下降至混凝土表面,在第一行走装置53的带动下,整平梁55沿模具构件行进方向将混凝土上表面进行粗赶平。As shown in Figures 15 to 17, the scraping station includes a scraping mechanism 50, which includes a first frame 51, and the first frame 51 is provided with a first rail 52 parallel to the direction of travel of the mold member, the first rail 52 is provided with a first traveling device 53, the first traveling device 53 is provided with a first elevating device 54, the lower end of the first elevating device 54 is provided with a leveling beam 55 which is horizontal and perpendicular to the travel direction of the mold member, the first elevating device 54 can drive the leveling beam 55 to descend to the concrete surface. Driven by the first traveling device 53, the leveling beam 55 roughs the concrete upper surface along the travel direction of the mold components.
如图18至图20所示,抹光工位包括抹光机构60,其包括第二机架61,第二机架61上设有与模具构件行进方向平行的第二轨道62,第二轨道62上设有第二行走装置63,第二行走装置63设有水平方向且与模具构件行进方向垂直的第三轨道64,第三轨道64上设有第三行走装置65,第三行走装置65设有第二升降装置66,第二升降装置66下端设有竖向的整平电机67,整平电机67的输出端设有整平叶片68,整平叶片68外周还设有保护罩69,以避免裸露的叶片在转动时伤人。整平叶片68在第二升降装置66的带动下下降至混凝土表面合适的位置,在第二行走装置63、第三行走装置65的带动下,转动的整平叶片68将混凝土上表面进行精细抹平。As shown in Figures 18 to 20, the polishing station includes a polishing mechanism 60, which includes a second frame 61, and the second frame 61 is provided with a second track 62 parallel to the travel direction of the mold member, and the second track 62 is provided with a second traveling device 63, and the second traveling device 63 is provided with a third rail 64 that is horizontal and perpendicular to the travel direction of the mold member. The third rail 64 is provided with a third traveling device 65, and the third traveling device 65 A second elevating device 66 is provided, and the second elevating device 66 lower end is provided with a vertical leveling motor 67, and the output end of the leveling motor 67 is provided with a leveling blade 68, and the outer periphery of the leveling blade 68 is also provided with a protective cover 69, In order to avoid hurting people when the exposed blades are turning. The leveling blade 68 is lowered to a suitable position on the concrete surface under the drive of the second lifting device 66, and driven by the second traveling device 63 and the third traveling device 65, the rotating leveling blade 68 finely plasters the upper surface of the concrete. flat.
刮平工位还包括用于操控第一行走装置53、第一升降装置54动作的主控电柜及操作台,抹光工位还包括用于操控第二行走装置63、第三行走装置65、第二升降装置66及整平电机67动作的主控电柜及操作台(图中未示)。The scraping station also includes a main control cabinet and an operating console for controlling the first traveling device 53 and the first lifting device 54, and the troweling station also includes a control panel for controlling the second traveling device 63 and the third traveling device 65. , the second lifting device 66 and the main control electric cabinet and the operating table (not shown in the figure) of the leveling motor 67 actions.
如图21至图27所示,养护窑70的窑体为矩形框架,根据窑体的结构尺寸,包括若干排立柱71,排间距与模具构件宽度对应。每排立柱之间,相邻立柱用连接梁72(交叉梁和横梁)连接,将整个矩形框架分隔为多个养护空间73。每排立柱位于后端的立柱连接在一起,对应该养护空间73的最内端。各排立柱顶部互相连接在一起,对应养护空间73的最顶端。窑体外部密封设有隔热板(未示意),各养护空间73之间设有竖向的隔热板而彼此分隔开,而在每个养护空间73的两侧立柱之间,设有若干水平的隔热板而将每个养护空间73分隔成用于容纳待养护工件(经过模具制作、布料、刮平、抹光等处理后得到的构件模具)的多层子空间731,子空间731的个数根据生产需求设置。于具体实施例中,隔热板采用耐高温且密闭性能好的材料,例如钢筋水泥板,在钢筋水泥板内部靠外侧设有保温层,优选的,保温层由为聚苯乙烯材料制成,通过将窑体内空间进行竖向和横向隔断,使得窑体内形成若干独立的密封小空间,即子空间731,用于工件置于内部进行养护。As shown in Figures 21 to 27, the kiln body of the curing kiln 70 is a rectangular frame, and according to the structural size of the kiln body, it includes several rows of columns 71, and the row spacing corresponds to the width of the mold components. Between each row of uprights, adjacent uprights are connected by connecting beams 72 (cross beams and cross beams), and the entire rectangular frame is divided into a plurality of maintenance spaces 73 . The uprights at the rear end of each row of uprights are connected together, corresponding to the innermost end of the maintenance space 73 . The tops of the columns in each row are connected together, corresponding to the top of the maintenance space 73 . The outside of the kiln body is sealed with a heat insulation board (not shown), and each maintenance space 73 is provided with a vertical heat insulation board to separate each other, and between the columns on both sides of each maintenance space 73, there is a Several horizontal insulation boards divide each maintenance space 73 into a multi-layer subspace 731 for accommodating workpieces to be maintained (component molds obtained after mold making, cloth, scraping, troweling, etc.). The number of 731 is set according to production requirements. In a specific embodiment, the heat insulation board is made of a material with high temperature resistance and good airtight performance, such as a reinforced concrete board, and an insulation layer is provided on the outside of the reinforced cement board. Preferably, the insulation layer is made of polystyrene material. By partitioning the space in the kiln body vertically and horizontally, several independent sealed small spaces, ie, subspaces 731, are formed in the kiln body for curing the workpieces inside.
立柱71包括底部矩形底座711,柱身712与底座711中部固定连接,柱身712两侧或一侧设有与子空间731对应的滚轮74。当立柱位于矩形框架的边缘时,只在柱身712朝向框架内部的一侧设有滚轮74,当立柱位于矩形框架中部时,柱身712两侧均设有滚轮74。柱身712在各滚轮74处,延伸设有与各滚轮74呈垂直的连接板713,用于交叉梁及横梁的固定。为了保证柱身712与底座711的固定连接,底座711与柱身712之间设有若干加固肋板714。模具构件75的宽度与各子空间宽度对应,而可在各子空间两端的立柱的滚轮上滑动。The column 71 includes a bottom rectangular base 711 , a column body 712 is fixedly connected to the middle of the base 711 , and rollers 74 corresponding to the subspace 731 are provided on both sides or one side of the column body 712 . When the column is located at the edge of the rectangular frame, only the side of the column body 712 towards the inside of the frame is provided with rollers 74 ; when the column is located at the middle of the rectangular frame, both sides of the column body 712 are provided with rollers 74 . The column body 712 is extended with a connecting plate 713 perpendicular to each roller 74 at each roller 74 for fixing the cross beam and the cross beam. In order to ensure the fixed connection between the column body 712 and the base 711 , several reinforcement ribs 714 are provided between the base 711 and the column body 712 . The width of the mold member 75 corresponds to the width of each subspace, and can slide on the rollers of the columns at the two ends of each subspace.
在养护空间73外侧两端设有竖向的轨道732,两轨道732之间滑动设有若干与各子空间731对应的门板733,轨道732向上延伸超出养护空间73顶部一定高度以露出相应的子空间,使最上方的门板可以升高并保持在轨道732之间,各门板733上设有插槽734,Vertical rails 732 are provided at both ends of the maintenance space 73, and a plurality of door panels 733 corresponding to each subspace 731 are slid between the two rails 732. The rails 732 extend upward beyond the top of the maintenance space 73 to expose the corresponding subspace space, so that the uppermost door panel can be raised and kept between the rails 732, each door panel 733 is provided with a slot 734,
码垛工位包括码垛机(图中未示,为现有技术),其包括用于横向移动模具构件的横移机构、用于升降移动模具构件的升降机构及用于插入养护窑门板733上插槽734的伸缩臂,通过操控码垛机的横移机构和升降机构,可以将承载构件模具的模具构件移动至与不同子空间731对应的位置,通过伸缩臂插入插槽734可使门板733随伸缩臂向上、向下运动,实现门板733的开启和关闭,进而将模具构件移入或移出对应的子空间731。The stacking station includes a stacker (not shown in the figure, which is the prior art), which includes a traversing mechanism for laterally moving the mold components, a lifting mechanism for lifting and moving the mold components, and is used to insert the curing kiln door panel 733 The telescopic arm of the upper slot 734 can move the mold member of the load-carrying member mold to the position corresponding to different subspaces 731 by manipulating the traversing mechanism and the lifting mechanism of the palletizer, and inserting the telescopic arm into the slot 734 can make the door panel 733 moves up and down with the telescopic arm to realize the opening and closing of the door panel 733 , and then move the mold components into or out of the corresponding subspace 731 .
进一步的,各子空间内部均设有蒸汽入口,连接至一蒸汽供给系统,各子空间内部均设有用于感测温湿度变化的温湿度传感器,养护窑还包括用于操控码垛机动作、监测和控制控养护窑内各子空间温湿度环境的主控电柜及操作台。Further, each subspace is equipped with a steam inlet, which is connected to a steam supply system, and each subspace is equipped with a temperature and humidity sensor for sensing temperature and humidity changes. The main control electric cabinet and operating console for monitoring and controlling the temperature and humidity environment of each subspace in the curing kiln.
利用本实用新型的PC构件生产线生产PC构件的生产流程是:Utilize the PC component production line of the present utility model to produce the production process of PC component is:
1、于清洗工位人工利用自动清洗设备对模台进行清洗,去除垃圾及污渍;1. Manually use automatic cleaning equipment to clean the mold table at the cleaning station to remove garbage and stains;
2、清洗完毕后,于喷涂工位由人工对模台表面进行脱模剂喷刷;2. After cleaning, manually spray the release agent on the surface of the mold table at the spraying station;
3、喷刷完毕后,于划线工位,根据已经设计好的构件图纸,技术工人操作一划线机(现有技术)在模台上进行划线定位;3. After spraying, at the scribing station, according to the designed component drawings, skilled workers operate a scribing machine (the prior art) to perform scribing and positioning on the mold table;
4、划线完成后,通过输送轨道进入钢筋及埋件安装工位,技术工人将预制的钢筋骨架(根据已经设计好的构件图纸,按要求加工制作的钢筋、埋件骨架)铺设在模台上,预埋件经过磁力块吸附在模台上;4. After the marking is completed, enter the steel bar and embedded parts installation station through the conveying track, and the skilled workers will lay the prefabricated steel bar skeleton (reinforcement and embedded parts skeleton processed according to the requirements of the designed component drawings) on the mold table On the top, the embedded parts are adsorbed on the mold table through the magnetic block;
5、钢筋骨架、预埋件铺设完成后,通过输送轨道进入质检工位,质检人员对钢筋骨架及预埋件的铺设是否达标进行质检,质检合格后根据构件的大小、形状要求安装边模;5. After the laying of the steel skeleton and embedded parts is completed, enter the quality inspection station through the conveying track. The quality inspection personnel will conduct quality inspection on whether the laying of the steel skeleton and embedded parts is up to standard. After passing the quality inspection, according to the size and shape requirements of the components Install side molds;
由于模台周缘设有若干固定定位边模用的固定孔,因此可于模台上制作各种大小规格的PC构件。Since the periphery of the mold table is provided with several fixing holes for fixing and positioning the side molds, PC components of various sizes and specifications can be made on the mold table.
6、边模安装完成后,通过输送轨道进入布料工位,布料机与振动机构共同作用完成模具的均匀布料过程(混凝土搅拌站根据预制构件设计要求配制出混凝土,经自动传送轨道将搅拌好的混凝土传送注入布料机);6. After the side mold is installed, it enters the distribution station through the conveying track, and the distribution machine and the vibration mechanism work together to complete the uniform distribution process of the mold (the concrete mixing station prepares concrete according to the design requirements of prefabricated components, and the mixed concrete is passed through the automatic transmission track. Concrete delivery injection into the distributor);
7、布料结束后,先将模具构件横移至模具横移工位,然后经滚轮轨道移动至刮平工位,通过刮平机构对未成形的构件模具表面进行刮平处理;7. After the cloth is finished, the mold components are first moved to the mold traverse station, and then moved to the scraping station through the roller track, and the mold surface of the unformed component is scraped by the scraper mechanism;
8、刮平处理完毕后,承载构件模具的模具构件于预养护工位进行自然静置养护;8. After the scraping treatment is completed, the mold components of the load-bearing component molds are placed in the pre-curing station for natural static maintenance;
9、预养护结束,承载构件模具的模具构件通过输送轨道进入抹光工位,通过抹光机构对构件模具表面进行抹光处理;9. After the pre-curing is completed, the mold component of the bearing component mold enters the polishing station through the conveying track, and the surface of the component mold is polished by the polishing mechanism;
10、抹光处理完成后,承载构件模具的模具构件进入养护窑进行蒸汽养护;10. After the troweling treatment is completed, the mold components of the bearing component mold enter the curing kiln for steam curing;
11、养护结束的构件模具,于拆模工位由人工拆除边模;11. The component mold after curing is manually removed at the mold removal station;
12、于吊装工位,利用起重机将构件模具成品进行吊装码垛,模具构件则横移至起始的模具横移工位,以进行下一步的循环生产过程。12. At the hoisting station, use the crane to hoist and stack the finished component molds, and the mold components will be moved to the initial mold traversing station for the next step of the cycle production process.
于优选实施例中,模台10的面板11尺寸优选是大于600cm×400cm,固定孔12与面板11边缘之间的距离为30cm,固定孔12之间的间距为50cm。In a preferred embodiment, the size of the panel 11 of the mold table 10 is preferably greater than 600cm×400cm, the distance between the fixing holes 12 and the edge of the panel 11 is 30cm, and the distance between the fixing holes 12 is 50cm.
以上所述是本实用新型的较佳实施例及其所运用的技术原理,对于本领域的技术人员来说,在不背离本实用新型的精神和范围的情况下,任何基于本实用新型技术方案基础上的等效变换、简单替换等显而易见的改变,均属于本实用新型保护范围之内。The above are the preferred embodiments of the utility model and the technical principles used therefor. For those skilled in the art, without departing from the spirit and scope of the utility model, any technical solution based on the utility model Obvious changes such as basic equivalent transformations and simple replacements all fall within the protection scope of the present utility model.
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| CN105459258A (en) * | 2016-01-11 | 2016-04-06 | 河北榆构建材有限公司 | Pc component production line |
| CN106378866A (en) * | 2016-08-31 | 2017-02-08 | 浙江广天重工设备有限公司 | Production control system used for PC components |
| CN108422542A (en) * | 2017-08-12 | 2018-08-21 | 中民筑友科技投资有限公司 | Component production method, device based on BIM and component production system |
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| CN105459258A (en) * | 2016-01-11 | 2016-04-06 | 河北榆构建材有限公司 | Pc component production line |
| CN106378866A (en) * | 2016-08-31 | 2017-02-08 | 浙江广天重工设备有限公司 | Production control system used for PC components |
| CN108422542A (en) * | 2017-08-12 | 2018-08-21 | 中民筑友科技投资有限公司 | Component production method, device based on BIM and component production system |
| CN108422542B (en) * | 2017-08-12 | 2020-06-02 | 中民筑友科技投资有限公司 | BIM-based component production method and device and component production system |
| CN108908679A (en) * | 2018-07-14 | 2018-11-30 | 肇庆威尼托机械有限公司 | Using the system and method for rubber pattern production quartzite slate |
| WO2020147266A1 (en) * | 2019-01-17 | 2020-07-23 | 长江南京航道工程局 | Interlocking block production device system for waterway regulation |
| CN111015918A (en) * | 2019-12-26 | 2020-04-17 | 四川省城市建设工程监理有限公司 | Automatic production line for concrete prefabricated parts |
| CN113799245A (en) * | 2020-06-16 | 2021-12-17 | 江苏鸿泰住宅工业科技有限公司 | Comprehensive intelligent production line and production process of multi-standard PC (polycarbonate) component |
| CN112776159A (en) * | 2021-01-05 | 2021-05-11 | 武汉龙旗智能自动化设备有限公司 | Prefabricated part production line |
| CN116000833A (en) * | 2023-02-21 | 2023-04-25 | 河北天创新材料科技有限公司 | Steel pipe inner surface treatment system |
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