CN109333801B - Modular movable prefabricated part production, assembly and combination system and combination method - Google Patents

Modular movable prefabricated part production, assembly and combination system and combination method Download PDF

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Publication number
CN109333801B
CN109333801B CN201811450177.6A CN201811450177A CN109333801B CN 109333801 B CN109333801 B CN 109333801B CN 201811450177 A CN201811450177 A CN 201811450177A CN 109333801 B CN109333801 B CN 109333801B
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China
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mould platform
prefabricated
shed
die
foundation
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CN109333801A (en
Inventor
刘文清
祝玉君
马川峰
闫红缨
田胜
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Hubei Yuhui Intelligent Technology Co ltd
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Hubei Yuhui Intelligent Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations

Abstract

A modular movable prefabricated component production assembly combination system and a combination method. The existing prefabricated building prefabricated component factory needs billions of capital to build factories before production, the construction period is long, the occupied area is large, the land cost is high, the early investment is high, the cost of manager wages, financial cost and the like during operation is high, the coverage area of the prefabricated components is small, and the transportation cost is high. A modular movable prefabricated component production assembly combination system comprises the following components: the mould platform circulation system (1), cloth system (2), vibrating system (3) evaporate foster system (4), mould platform circulation system includes many mould platform moving lines and many mould platform translation lines, mould platform moving line perpendicular mould platform translation line, every mould platform moving line contains two linear type land wheel basis girder (5) and a set of land wheel basis secondary beam (6), land wheel basis secondary beam is connected with land wheel basis girder and forms the skeleton, be provided with connection structure in hookup location department, land wheel basis girder upper portion sets up a set of linear type land wheel (7) of arranging and a set of driving motor (8). The invention is applied to a modular movable prefabricated component production assembly combination system.

Description

Modular movable prefabricated part production, assembly and combination system and combination method
Technical field:
the invention relates to a modular movable prefabricated component production assembly combination system and a combination method.
The background technology is as follows:
the prior prefabricated building prefabricated part factory needs billions of capital construction factories before production, the construction period is long, the occupied area is large, the land cost is high, factory building construction is carried out, prefabricated part production facilities and equipment are carried out, factory matching is carried out, large investment such as concrete mixing plant construction is carried out, the early investment is high, the cost such as wages and financial cost of management personnel during operation is high, the coverage area of prefabricated part supply components is small, the transportation cost is high, the surplus productivity is easy to occur, a series of problems such as the production stopping of the prefabricated part factory are easy to occur, the price of the prefabricated part is high, the brought result is that many advantages such as green environmental protection, energy conservation and emission reduction of the prefabricated building are carried out, the labor quantity is small, the construction period is short are covered up, and the like, so that the high market of the prefabricated building cost is unacceptable, and development of the assembled building and transformation upgrading of the building industry in China are certainly hindered.
The invention comprises the following steps:
the invention aims to provide a modular movable prefabricated part production assembly combination system and a modular movable prefabricated part production assembly combination method.
The above object is achieved by the following technical scheme:
a modular movable prefabricated component production assembly combination system comprises the following components: the utility model provides a mould platform circulation system, cloth system, vibrating system and steaming system, mould platform circulation system include many mould platform moving lines and many mould platform translation lines, mould platform moving line perpendicular mould platform translation lines, every mould platform moving line contain two linear type ground wheel foundation girders and a set of ground wheel foundation sub-beams, the ground wheel foundation sub-beams with the ground wheel foundation girder connect and form the skeleton, be provided with connection structure in hookup location department, ground wheel foundation girder upper portion set up a set of linear type and arrange ground wheel and a set of driving motor, every mould platform translation line include two sets of ferry car track foundation girders, every set up a set of ferry car track foundation sub-beams between the ferry car track foundation girder, the ferry car track foundation sub-beams with the ferry car track foundation girder connect and form the skeleton, set up connection structure in hookup location, the ferry car track foundation girder on the ferry car track girder connect, the bridge vibration frame with the bridge, the vibration frame sets up with the auxiliary frame, the prefabricated frame sets up the auxiliary frame is connected with the vibrating frame, the prefabricated frame is connected with the prefabricated frame, the prefabricated frame sets up the auxiliary frame is connected with the prefabricated frame, the prefabricated frame is connected with the prefabricated frame.
The combined system is assembled in production of modularization portable prefabricated component, the land wheel have the support frame, support frame upper portion set up the wheel, driving motor have the drive wheel that sets up annular friction surface, the ferry car track on walk the ferry car, the ferry car have the support body, the support body bottom set up the walking wheel, the walking wheel set up drive arrangement, ferry car roof portion set up jacking device.
The modular movable prefabricated component production assembly combination system is characterized in that the modular movable line is composed of a plurality of groups of ground wheel foundation main beams, ground wheel foundation secondary beams, ground wheels and assembly units formed by driving motors, connection structures are arranged among the assembly units, and the modular movable line is composed of a plurality of groups of ferry vehicle track foundation main beams, ferry vehicle track foundation secondary beams and ferry vehicle tracks to form a plurality of assembly units, and connection structures are arranged among the assembly units.
The modular movable prefabricated part production assembly combination system is characterized in that the mould platform is moved on a mould platform moving line, the ferry vehicle is used for realizing the transfer of the mould platform on different mould platform moving lines through jacking, moving and descending the mould platform, and the movable mould platform is used for carrying out the working procedures of cleaning, scribing, supporting the mould, brushing a mould release agent, binding, embedding, pouring, vibrating and detaching the mould and lifting the prefabricated part mould platform.
The modular movable prefabricated component production assembly combination system, the mould platform circulation system on set up sunshine and evaporate the foster canopy, evaporate foster canopy set up prefabricated basis, evaporate foster canopy have steel structure framework, steel structure framework with prefabricated basis connection, steel structure framework installation heat absorption heat preservation panel, evaporate and set up in the foster canopy and assist the heat facility.
The combination method of the modular movable prefabricated component production assembly combination system comprises the following steps:
firstly, carrying out super-flat paying-off of a cushion layer on site, installing a material distribution system, a vibrating system, a steam curing shed frame foundation and pouring a cushion layer of a production system, assembling a die table moving line and a die table shifting line, detecting a row of ground wheels and a row of driving motors, detecting a ferry vehicle track, hoisting a ferry vehicle, installing a material distribution frame body and a material distribution machine, installing a vibrating table, installing a steam curing shed frame, installing an open shed door, installing a heat absorption heat preservation panel, installing an auxiliary heat device in the steam curing shed, placing a prefabricated part production die table, connecting a power supply to electric equipment of the production system, carrying out joint adjustment on the whole production system, and preparing the concrete prefabricated part.
The prefabricated part production die table sequentially cleans the die table through a cleaning station, a scribing station lines the prefabricated part die on the die table to determine the die placement position, a die supporting station assembles and fixes the die, a coating and demolding agent station brushes one side of the prefabricated part die, which contacts concrete, and one side of the die table, which contacts concrete, the binding station binds the prefabricated part reinforcing steel bars, the embedded part is provided with embedded parts such as a station embedded prefabricated part water wire box, hoisting and supporting part, the prefabricated part is poured through a distributing machine by the concrete distributing station, the vibrating station vibrates the prefabricated part concrete through a vibrating platform to improve the concrete compactness, after the above procedures are finished, the die table for loading the prefabricated part is conveyed to a steaming shed gate through a land wheel, a driving motor and a ferrying vehicle, the die table is conveyed into the steaming shed gate, the die table is started to be conveyed into the steaming shed gate, the steaming shed gate is conveyed into the steaming shed by the die table, the steaming shed gate is steamed for a certain time, the prefabricated part is hoisted to reach the designed strength by adjusting the temperature and humidity in the steaming shed, the steaming shed gate is conveyed out of the steaming shed gate through a wheel, the driving motor and the ferrying vehicle, the die table is hoisted to the precast part is conveyed out of the steaming shed gate through the vibrating platform, all the steaming shed gate is circularly to the die table, and the steaming facility is finished after all the prefabricated part is finished, and the prefabricated part is finished to be produced and the production die is circularly and the prefabricated to be completely and finished after the construction die is finished.
The invention has the beneficial effects that:
1. the production mode solves the problem that the cost of the prefabricated building is high due to the fact that the indirect cost of the prefabricated building such as land cost, financial cost, wages of workshop management personnel, depreciation of workshop building and mechanical equipment, repair cost, material consumption, water and electricity cost, working fee, prefabricated part transportation cost and the like in the conventional prefabricated part production mode cost is amortized on the prefabricated part.
The movable prefabricated part production system can keep the construction cost equal to or lower than that of a traditional cast-in-situ building mode, but has the advantages of high efficiency, high precision, high quality of an assembled building, great reduction of labor dependence, good structural anti-seismic performance, increase of the use area of the building, reduction of the occupation time of key circuits, shortening of the construction period, great reduction of the construction cost and the like.
The movable prefabricated part production system provided by the invention realizes turnover use, has low amortization cost, reduces the cost of prefabricated parts, and reduces the total construction cost. After the production task is completed, the method realizes the reutilization of all the parts except part of ground hardening, and does not influence the post construction of the cell and the construction of supporting facilities.
The movable prefabricated part production system has the characteristics of quick assembly and disassembly, extremely short construction period, quick investment and operation, no need of advanced construction when entering with building construction, low financial cost in construction period and realization of short-time cost return. The prefabricated part production station is flexible to arrange, no dead circulation occurs, the running procedure is smooth, and the preparation process is energy-saving and efficient.
The equipment and the facilities of the invention are movable and light, the road transportation effect is ideal, and the illegal cost caused by violating the road transportation limit is avoided. The prefabricated part is produced near the construction site, so that the transportation cost is saved; the prefabricated parts are manufactured and installed simultaneously, so that fund occupation caused by stocking the prefabricated parts is avoided, and repeated transportation, unnecessary damage and site occupation of the prefabricated parts in the stocking process are avoided.
The equipment facility can be used for renting, can be put into operation once, can collect rents for multiple times, realizes a light asset management mode of enterprise operation, lightens liabilities of enterprises, is beneficial to the enterprises to occupy markets, is beneficial to the development of the enterprises, increases the profit of the enterprises and improves the competitive power of the enterprises.
The steam curing shed has the advantages of smaller height, simple equipment and facilities, lower input cost and lower maintenance cost. The production efficiency of the prefabricated part is improved through the dispatching of the transition vehicle to each production station of the prefabricated part, the die table is arranged in the plane, and the risks and energy loss caused by lifting and descending of the die table are omitted.
Description of the drawings:
FIG. 1 is a schematic plan view of a modular stage transfer system according to the present invention.
FIG. 2 is a schematic plan view of a modular stage transfer system according to the present invention;
FIG. 3 is an isometric view of a die table circulation system for rotating the die table;
FIG. 4 is a second perspective view of a die table circulation system for circulating a die table;
FIG. 5 is a schematic diagram of a prefabricated component production assembly system I;
FIG. 6 is a schematic diagram II of a prefabricated part production assembly combination system;
FIG. 7 is a schematic view of a translation line of the mold table;
FIG. 8 is a schematic illustration of a ferry vehicle;
FIG. 9 is a schematic diagram of a ground wheel;
FIG. 10 is a schematic diagram of a drive motor;
FIG. 11 is a schematic diagram of the structure of the steam-curing shed;
FIG. 12 is a schematic view of a steam-curing shelter;
FIG. 13 is a schematic view of a mold table;
FIG. 14 is a schematic diagram of a prefabricated foundation of the steam-curing shed;
FIG. 15 is a schematic diagram II of a prefabricated foundation of the steam-curing shed;
FIG. 16 is a schematic diagram of the connection of the steam-cured shed frame to the prefabricated foundation;
FIG. 17 is a second schematic diagram of the connection of the steam-cured shed frame to the prefabricated foundation;
FIG. 18 is a schematic diagram of a modular stage moving line assembly unit;
fig. 19 is a schematic view of a translational line splicing unit of the die table.
The specific embodiment is as follows:
example 1:
a modular movable prefabricated component production assembly combination system comprises the following components: the mold platform circulation system 1, the material distribution system 2 and the vibration system 3 are respectively a steam curing system 4, the mold platform circulation system comprises a plurality of mold platform moving lines and a plurality of mold platform translation lines, the mold platform moving lines are vertical to the mold platform translation lines, each mold platform moving line comprises two linear type ground wheel foundation main beams 5 and a group of ground wheel foundation secondary beams 6, the ground wheel foundation secondary beams are connected with the ground wheel foundation main beams to form a framework, a connecting structure is arranged at the connecting position, a group of linear type arranged ground wheels 7 and a group of driving motors 8 are arranged on the upper part of the ground wheel foundation main beams, each mold platform translation line comprises two groups of ferry vehicle track foundation main beams 9, a group of ferry vehicle track foundation secondary beams 10 are arranged between each group of ferry vehicle track foundation main beams, the ferry vehicle track foundation secondary beam with ferry vehicle track foundation girder connect and form the skeleton, set up connection structure in hookup location, ferry vehicle track foundation girder on set up ferry vehicle track 11, ferry vehicle track on walk ferry vehicle 12, land wheel foundation girder with track foundation girder set up connection structure in the handing-over position, the distribution system set up mould platform shift line on, the distribution system include prefabricated basis, auxiliary frame body and cloth machine, prefabricated basis with auxiliary frame body connect, the cloth machine set up auxiliary frame body on, the vibration system include prefabricated basis and vibration platform, prefabricated basis with the vibration platform connect, the steam maintenance system be linear type enclosure space, the enclosure space set up open-type canopy door 23.
Example 2:
according to the modular movable prefabricated component production assembly system of embodiment 1, the ground wheel is provided with a supporting frame 13, wheels 14 are arranged on the upper portion of the supporting frame, a driving motor is provided with a driving wheel 15 with an annular friction surface, the ferry car walks on a ferry car track, the ferry car is provided with a frame 16, travelling wheels 17 are arranged at the bottom of the frame, driving devices are arranged on the travelling wheels, and a jacking device 18 is arranged at the top of the ferry car.
Example 3:
according to the modular movable prefabricated component production assembly combination system in embodiment 1 or 2, the die table moving line is composed of a plurality of groups of assembling units formed by the ground wheel foundation main beam, the ground wheel foundation secondary beam, the ground wheel and the driving motor, a connecting structure is arranged among the assembling units, and the die table moving line is composed of a plurality of groups of the ferry vehicle track foundation main beam, the ferry vehicle track foundation secondary beam and the ferry vehicle track to form a plurality of assembling units, and a connecting structure is arranged among the assembling units.
Example 4:
the modular mobile prefabricated component production assembly system according to embodiment 1 or 2 or 3, characterized in that: the mould platform moving line on the mould platform traveling line travel mould platform 19, the ferry vehicle realizes that the mould platform is transferred on different mould platform moving lines through jacking, traveling and descending mould platforms, the movable mould platform on carry out the working procedures of cleaning, scribing, mould supporting, coating a mould release agent, binding, embedding, pouring, vibrating, removing and hoisting of the prefabricated component mould platform.
Example 5:
according to the modular movable prefabricated member production assembly combination system of embodiment 1, 2, 3 or 4, the mold table circulation system is provided with a sunlight steam curing shed, the steam curing shed is provided with a prefabricated foundation 20, the steam curing shed is provided with a steel structure framework 21, the steel structure framework is connected with the prefabricated foundation, the steel structure framework is provided with a heat absorption and insulation panel 22, and an auxiliary heat device is arranged in the steam curing shed.
Example 6:
the utility model discloses carry out super flat unwrapping wire of bed course on site, installation cloth system, vibrating system and evaporate foster canopy support body basis and pour production system bed course, assemble mould platform and remove line and mould platform translation line, detect row's land wheel and row's driving motor logical line, detect ferry vehicle track, hoist and mount ferry vehicle, install cloth frame body and cloth machine, install the platform of vibrating, install and evaporate foster canopy support body, install open type canopy door, heat absorption heat preservation panel, install and evaporate and support the interior auxiliary heating device of foster canopy, place prefabricated component production mould platform, connect the power to production system consumer, carry out joint adjustment to whole production system, prepare for producing concrete prefabricated component.
The prefabricated part production die table sequentially cleans the die table through a cleaning station, a scribing station lines the prefabricated part die on the die table to determine the die placement position, a die supporting station assembles and fixes the die, a brushing release agent station brushes one side of the prefabricated part die, which contacts concrete, and one side of the die table, which contacts concrete, the binding station binds the prefabricated part reinforcing steel bars, the embedded part is provided with embedded parts such as a station embedded prefabricated part water wire box, hoisting and supporting, the prefabricated part is poured through a distributing machine by the concrete distributing station, the prefabricated part is vibrated by the vibrating station to improve the concrete compactness by the vibrating station, after the related operation is completed in the above steps, the die table for loading the prefabricated part is conveyed to a gate of the steaming shed through a land wheel, a driving motor and a ferrying vehicle, the die table is started to be conveyed into the gate of the steaming shed, the die table is conveyed into the steaming shed by the steaming shed, the temperature and the humidity in the steaming shed are adjusted for a certain time, the prefabricated part is hoisted by the steaming shed until the prefabricated part reaches the designed strength, and the die table is conveyed out of the steaming shed through the wheel, the driving motor and the ferrying vehicle, and the die table is hoisted out of the steaming shed through the gate and the steaming shed after the die table is circularly moved into the die table and the die table after the die table is completed. After the production task is completed, all equipment facilities are disassembled and shipped to the next construction site to be assembled.

Claims (6)

1. A modular movable prefabricated component production assembly combination system comprises the following components: the mould platform circulation system, cloth system, vibration system and steam curing system, characterized by: the utility model provides a mould platform circulation system include many mould platform moving lines and many mould platform moving lines, mould platform moving line perpendicular mould platform moving line every mould platform moving line contain two linear type ground wheel basis girders and a set of ground wheel basis secondary beam, the ground wheel basis secondary beam with the ground wheel basis girder connect and form the skeleton, be provided with connection structure in hookup location department, ground wheel basis girder upper portion set up a set of linear type and arrange ground wheel and a set of driving motor, every mould platform moving line include two sets of ferry vehicle track basis girders, every set of ferry vehicle track basis girder between set up a set of ferry vehicle track basis secondary beam, the ferry vehicle track basis girder with the ferry vehicle track basis girder connect and form the skeleton, set up connection structure in hookup location, the ferry vehicle basis girder on set up the ferry vehicle track, the ferry vehicle basis girder with the position setting up linear type and arrange ground wheel and a set of driving motor, every mould platform moving system on the bridge, the bridge is in the bridge of the bridge, the bridge is equipped with the prefabricated foundation system, the bridge is connected with the prefabricated foundation system, the bridge is opened with the prefabricated foundation system, the bridge is equipped with the prefabricated foundation system.
2. The modular mobile prefabricated component production assembly system of claim 1, wherein: the ground wheel has a support frame, support frame upper portion set up the wheel, driving motor have the drive wheel that sets up annular friction surface, the ferry car track on walk the ferry car, the ferry car have the support body, the support body bottom set up the walking wheel, the walking wheel set up drive arrangement, ferry car roof set up jacking device.
3. The modular mobile prefabricated component production assembly system of claim 2, wherein: the mould platform moving line comprises a plurality of groups of movable assembling units formed by the ground wheel foundation main beams, the ground wheel foundation secondary beams, the ground wheels and the driving motor, a connecting structure is arranged between the movable assembling units, the mould platform shifting line comprises a plurality of groups of ferry vehicle track foundation main beams, ferry vehicle track foundation secondary beams and ferry vehicle tracks which form a plurality of shifting assembling units, and a connecting structure is arranged between the shifting assembling units.
4. A modular mobile prefabricated component production assembly system as claimed in claim 3, wherein: the mould platform moving line on walk the mould platform, the ferry vehicle through jacking, walking and decline mould platform, realize that the mould platform shifts on different mould platform moving lines, the mould platform move line on carry out prefabricated component mould platform clear up, marking, formwork, scribble release agent, tie bar, built-in fitting pre-buried, pour, vibrate, the mould hoist and mount process.
5. The modular mobile prefabricated component production assembly system of claim 4, wherein: the solar steam curing greenhouse is characterized in that the sunlight steam curing greenhouse is arranged on the mold table circulation system, a prefabricated foundation is arranged on the steam curing greenhouse, the steam curing greenhouse is provided with a steel structure framework, the steel structure framework is connected with the prefabricated foundation, the steel structure framework is provided with a heat absorption and insulation panel, and an auxiliary heat device is arranged in the steam curing greenhouse.
6. A method of assembling a modular mobile prefabricated component production assembly system as claimed in any one of claims 1 to 5, wherein: the method comprises the following steps:
firstly, carrying out super-flat paying-off on a cushion layer on site, installing a material distribution system, a vibrating system, a steam curing shed frame foundation and pouring a cushion layer of a production system, assembling a die table moving line and a die table translation line, detecting a row of ground wheels and a row of driving motors, detecting a ferry vehicle track, hoisting a ferry vehicle, installing a material distribution frame body and a material distribution machine, installing a vibrating table, installing a steam curing shed frame, installing an open shed door, installing a heat absorption heat preservation panel, installing an auxiliary heat device in the steam curing shed, placing a prefabricated part production die table, connecting electric equipment of the production system with a power supply, carrying out joint adjustment on the whole production system, and preparing for producing concrete prefabricated parts;
the prefabricated part production die table sequentially cleans the die table through a cleaning station, a scribing station lines the prefabricated part die on the die table to determine the die placement position, a die supporting station assembles and fixes the die, a brushing release agent station brushes one side of the prefabricated part die, which contacts concrete, and one side of the die table, which contacts concrete, the binding station binds prefabricated part reinforcing steel bars, an embedded part is provided with a station embedded prefabricated part water wire box, a hoisting and supporting embedded part, a concrete distributing station performs pouring operation on the prefabricated part through a distributing machine, a vibrating station vibrates the prefabricated part concrete through a vibrating platform to improve the concrete compactness, after the relevant operation is completed in the above procedures, the die table loaded with the prefabricated part is conveyed to a gate of a steaming shed through a land wheel, a driving motor and a ferrying vehicle, the die table is conveyed into the gate of the steaming shed through the die table, the temperature and the humidity in the steaming shed are adjusted for a certain time, the prefabricated part is steamed to reach the designed hoisting strength, and then the die table is conveyed out of the steaming shed gate through a land wheel, a driving motor and the ferrying vehicle to carry out the steaming shed gate from the steaming shed gate to the steaming shed gate, and the whole construction is circularly carried out after the die table is disassembled to complete the production and the production die is completed in the field.
CN201811450177.6A 2018-11-30 2018-11-30 Modular movable prefabricated part production, assembly and combination system and combination method Active CN109333801B (en)

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CN109333801B true CN109333801B (en) 2023-12-19

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CN110065155A (en) * 2019-05-15 2019-07-30 湖南三一快而居住宅工业有限公司 Die station, die drive unit and die station, mold flow system
CN110722679B (en) * 2019-10-18 2021-09-07 广东草根民墅房屋制造有限公司 Method for producing prefabricated member by movable group vertical mould
CN114131746A (en) * 2021-12-10 2022-03-04 中建科技武汉有限公司 Automatic three-dimensional assembly line for producing PC (polycarbonate) components and production process thereof

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CN105773827A (en) * 2016-05-03 2016-07-20 国新德 Three-dimensional production system of prefabricated components
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