CN108297266A - A kind of precast concrete overlapping board assembly line and production method - Google Patents
A kind of precast concrete overlapping board assembly line and production method Download PDFInfo
- Publication number
- CN108297266A CN108297266A CN201810297581.8A CN201810297581A CN108297266A CN 108297266 A CN108297266 A CN 108297266A CN 201810297581 A CN201810297581 A CN 201810297581A CN 108297266 A CN108297266 A CN 108297266A
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- die station
- die
- mobile device
- precast concrete
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 239000011178 precast concrete Substances 0.000 title claims abstract description 20
- 239000004744 fabric Substances 0.000 claims abstract description 25
- 238000013016 damping Methods 0.000 claims description 15
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 13
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 239000002775 capsule Substances 0.000 claims 1
- 238000004321 preservation Methods 0.000 claims 1
- 230000032258 transport Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
- B28B2001/0876—Supports, e.g. tables, therefor
Abstract
The present invention provides a kind of precast concrete overlapping board assembly line and production methods, are related to superimposed sheet production field, including multigroup work station, further include die station, die station mobile device and steam curing shed, the die station is transported to each work station by die station mobile device；The work station is including integrating station, cloth vibrates station and piling station；The die station mobile device includes gantry crane and land wheel.Opposite traditional mode of production mode, carries out die station using die station mobile device the transport of each work station, and after previous die station completes previous step work, next die station can follow up in time, and the floor space of die station is greatly saved.This production line is by the way of die station loop cycle simultaneously.Each production process productive temp cooperation is consistent, and effective raising production efficiency manpower and working time are also significantly reduced, and relative to ring-shaped P C production lines, this building of production line is at low cost, and equipment is few, can greatly reduce investment.
Description
Technical field
The present invention provides a kind of precast concrete overlapping board assembly line and production methods, are related to superimposed sheet production field.
Background technology
Existing superimposed sheet production is usually to be carried out in fixed die station or ring-shaped P C production lines.Fixed die station production needs
Operator walks up and down between die station and operates, and side mould, the bar frame of superimposed sheet are arranged into each die station
The time and manpower for needing waste extremely more.
The needs of putting for fixing die station greatly occupy floor space, also extremely inconvenient when steam-cured, and operator's needs are
Each die station costs heat holding curtain and keep the temperature steam-cured, and heat holding curtain is also removed after the completion of steam-cured, waste great manpower and when
Between.The equipment of ring-shaped P C production lines is more, of high cost, and investment is big, and found the factory early period too long in period, virtually increases cost.
Big for the traditional mode of production labor intensity of solution, efficiency is low, longevity of service, and production cost spends higher asks
Topic is badly in need of providing a kind of new precast concrete overlapping board assembly line.
Invention content
In order to solve problem above, the present invention provides a kind of precast concretes to overlap board assembly line, opposite traditional mode of production
The floor space of die station is greatly saved in mode, and manpower and working time are also significantly reduced, relative to ring-shaped P C production lines, originally
Building of production line is at low cost, and equipment is few, can greatly reduce investment.
Technical scheme is as follows：A kind of precast concrete overlapping board assembly line, including multigroup work station, are also wrapped
Die station, die station mobile device and steam curing shed are included, the die station is transported to each work station by die station mobile device；The work
Station is including integrating station, cloth vibrates station and piling station；The die station mobile device includes gantry crane and land wheel.
To realize cloth and vibrating function simultaneously, to achieve the effect that the air discharge in concrete.By the cloth
It vibrates and is provided with distribution device and vibrating device on station, the distribution device is located above vibrating device, the vibrating device
Quantity be two groups, two groups of vibrating devices are arranged in parallel.
Preferably, for cooperation die station transport, vibrating device is improved, the vibrating device include shake table,
Vibrating motor, air damping air bag and pedestal, the vibrating motor are fixedly connected with shake table, the air damping air bag installation
On pedestal, the pedestal fixes on the ground, and the shake table is mounted on air damping air bag, and the shake table passes through sky
Gas shock-absorption air bag liftable is mounted on the base, and the air damping air bag is connected to by pneumatic tube with air compressor, described
Pass through pneumatic tube parallel connection between vibrating device.
Under conditions of meeting while cloth vibrates, to continue to ensure the convenience of die station transport, coordinate vibrating device
Deployment scenarios match the installation site of the land wheel with the distributing position of vibrating device, the shake table of the vibrating device
Rising jacks up die station.
To ensure that the die station position stacked overlapping is consistent, and there are enough steam-cured spaces, the edge of the die station is set
Multiple fixed support structures, the top and bottom respective outer side edges of the fixed support structure are equipped with, the die station passes through fixed branch
Support structure stacked on top.
The die station is transported to piling station by gantry crane and is stacked.
Steam-cured for convenience, the bottom of the steam curing shed is equipped with traveling wheel, and to move, the steam curing shed is closed knot
The side of structure, the steam curing shed is provided with heat-insulation electric rolling gate, and insulating layer and/or steam heating pipe are provided in the steam curing shed
Road is provided with jet chimney in the steam curing shed.
Preferably, the work station includes plucking station.Although comprehensive station can carry out steel bar arrangement, spell mould,
The work such as form removal, cleaning, plucking, but the patency in order to reduce expenses and die station is transported, are arranged plucking station, shake in cloth
Plucking station is transported directly to after smashing and carries out plucking, is then transported to piling station and is carried out stacking.
The present invention also provides a kind of precast concretes to overlap plate producing process, and die station is transported to by die station mobile device
The step of each station, production method includes mainly：
1）Die station is cleaned up in comprehensive station, superimposed sheet side form and bar frame are installed, fixation；
2）Die station is transported to cloth and vibrates station by die station mobile device, and die station is pulled away die station mobile device by vibrating device,
Cloth is carried out while vibration；
3）After the completion of cloth, die station drops back into die station mobile device, and die station is transported to plucking station or synthesis by die station mobile device
Station, the superimposed sheet to cloth is completed carry out plucking；
4）After the completion of plucking, die station is adjusted to piling station by die station mobile device, and die station carries out stacking in piling station；
5）After die station stacks, steam curing shed row to piling station carries out die station steam-cured；
6）After the completion of steam-cured, steam curing shed displacement, die station is adjusted to plucking station by gantry crane, by die station mobile device by die station according to
It is secondary to transport comprehensive station back；
7）Form removal is carried out to superimposed sheet, and cleaning work is carried out to die station；
8）Die station after cleaning is ready for the operation of next round.
Beneficial effects of the present invention are：The present invention provides a kind of precast concretes to overlap board assembly line, and tradition is raw relatively
Production mode carries out die station using die station mobile device the transport of each work station, and previous step work is completed in previous die station
Afterwards, next die station can follow up in time, and the floor space of die station is greatly saved.This production line is using die station loop cycle simultaneously
Mode.Each production process productive temp cooperation is consistent, and effective raising production efficiency manpower and working time also significantly subtract
Few, relative to ring-shaped P C production lines, this building of production line is at low cost, and equipment is few, can greatly reduce investment.
Description of the drawings
Fig. 1 is workflow schematic diagram of the present invention；
Fig. 2 is vibrating device standby mode schematic diagram of the present invention；
Fig. 3 is vibrating device working state schematic representation of the present invention；
Fig. 4 is vibrating device position schematic diagram 1 of the present invention；
Fig. 5 is vibrating device position schematic diagram 2 of the present invention；
Fig. 6 is die station schematic top plan view of the present invention；
Fig. 7 is die station stacked state schematic diagram of the present invention.
Wherein, 1, die station, 1-1, fixed supporting mechanism, 2, land wheel, 3, comprehensive station, 4, cloth vibrate station, 4-1, shake
Dynamic platform, 4-2, vibrating motor, 4-3, air damping air bag, 4-4, pedestal, 5, plucking station, 6, piling station, 7, steam curing shed.
Specific implementation mode
Below in conjunction with drawings and examples, the invention will be described further.
The present invention provides a kind of precast concretes to overlap plate producing process, and die station 1 is transported to by die station mobile device
The step of each station, production method includes mainly：
1）Die station is cleaned up in comprehensive station 3, superimposed sheet side form and bar frame are installed, fixation；
2）Die station 1 is transported to cloth and vibrates station 4 by die station mobile device, and die station 1 is pulled away die station mobile device by vibrating device,
Cloth is carried out while vibration；
3）After the completion of cloth, die station 1 drops back into die station mobile device, and die station 1 is transported to plucking station 5 or comprehensive by die station mobile device
Station 1 is closed, the superimposed sheet to cloth is completed carries out plucking；
4）After the completion of plucking, die station 1 is adjusted to piling station 6 by die station mobile device, and die station 1 carries out stacking in piling station 6；
5）After die station 1 stacks, 7 row of steam curing shed to piling station 6 carries out die station 1 steam-cured；
6）After the completion of steam-cured, steam curing shed 7 shifts, and die station 1 is adjusted to plucking station 5 by gantry crane, by die station mobile device by mould
Platform 1 transports comprehensive station 3 back successively；
7）Form removal is carried out to superimposed sheet, and cleaning work is carried out to die station 1；
8）Die station 1 after cleaning is ready for the operation of next round.
Wherein, the die station mobile device includes gantry crane and land wheel 2.
To realize cloth and vibrating function simultaneously, to achieve the effect that the air discharge in concrete.Cloth is vibrated
Distribution device and vibrating device are provided on station 4, distribution device is located above vibrating device, and the quantity of vibrating device is two
Group, two groups of vibrating devices are arranged in parallel.
Vibrating device includes shake table 4-1, vibrating motor 4-2, air damping air bag 4-3 and pedestal 4-4, and pedestal 4-4 makes
It is fixed on ground with foundation bolt, air damping air bag 4-3 is bolted on pedestal 4-4, and top makes with shake table
Shake table 4-1 is fixed with bolt to be mounted on pedestal 4-4 by air damping air bag 4-3 liftables.
Air damping air bag 4-3 is connected to by pneumatic tube with air compressor, in parallel by pneumatic tube between vibrating device,
To realize while be lifted or fall.Air compressor is inflated air bag the lifting for realizing vibrating device.Preferably, vibration
Certain distance is kept between device, so as to steadily lift die station.
The vibrating device uses a dither motor（0-200Hz）, when work on the table top of shake table 4-1
Side is contacted with die station bottom, and die station 1 is driven to vibrate.Pass through the spiral shell on air damping air bag 4-3 with pedestal 1 below shake table 4-1
Bolt is fixed, to ensure that position stabilization does not shift in work.The control system of vibrating device includes two-bit triplet air-powered electromagnetic
Valve and frequency converter etc. control lifting apparatus and shake table work respectively.
Under conditions of meeting while cloth vibrates, to continue to ensure the convenience of die station transport, coordinate vibrating device
Deployment scenarios match the installation site of land wheel 2 with the distributing position of vibrating device, and the shake table 4-1 of vibrating device rises
Die station 1 is jacked up.
To ensure that the die station position stacked overlapping is consistent, and there are enough steam-cured spaces, the edge of die station 1 is provided with
Multiple fixed support structure 1-1, the top and bottom respective outer side edges of fixed support structure 1, die station 1 pass through fixed support structure 1-
1 stacked on top.
Die station 1 is transported to piling station 6 by gantry crane and is stacked.
Steam-cured for convenience, the bottom of steam curing shed 7 is equipped with traveling wheel, and to move, steam curing shed 7 is enclosed construction, is steamed
The side for supporting canopy 7 is provided with heat-insulation electric rolling gate, is provided with insulating layer and/or caliduct in steam curing shed 7, in steam curing shed 7
It is provided with jet chimney, to provide steam-cured required temperature and humidity, while available sensors and solenoid valve control temperature, humidity
Range, to reach best steaming raising effect.
Preferably, same group of work station setting is point-blank, so that die station mobile device carries out die station
Movement between work station.
Preferably, work station includes plucking station 5.Although comprehensive station can carry out steel bar arrangement, spell mould, tear open
The work such as mould, cleaning, plucking, but the patency in order to reduce expenses and die station is transported, are arranged plucking station, vibrate in cloth
After transport directly to plucking station carry out plucking, be then transported to piling station carry out stacking, to ensure transport patency.
Opposite traditional mode of production mode, carries out die station 1 using die station mobile device the transport of each work station, previous
After die station completes previous step work, next die station can follow up in time, and the floor space of die station 1 is greatly saved.This production simultaneously
Line is by the way of 1 loop cycle of die station.Each production process productive temp cooperation is consistent, effective to improve production efficiency manpower
It is also significantly reduced with the working time, relative to ring-shaped P C production lines, this building of production line is at low cost, and equipment is few, can be significantly
Reduce investment.
The above is only presently preferred embodiments of the present invention, not does limitation in any form to the present invention, all at this
Done all any modification, equivalent and improvement etc., should be included in protection scope of the present invention within the spirit and principle of invention
Within.
Claims (10)
1. a kind of precast concrete overlaps board assembly line, including multigroup work station, it is characterised in that：It further include die station（1）, mould
Platform mobile device and steam curing shed（7）, the die station（1）It is transported to each work station by die station mobile device；
The work station includes comprehensive station（3）, cloth vibrates station（4）And piling station（6）；
The die station mobile device includes gantry crane and land wheel（2）.
2. a kind of precast concrete as described in claim 1 overlaps board assembly line, it is characterised in that：The cloth vibrates station
（4）On be provided with distribution device and vibrating device, the distribution device is located above vibrating device, the quantity of the vibrating device
To be multigroup, every group of vibrating device is arranged in parallel.
3. a kind of precast concrete as claimed in claim 2 overlaps board assembly line, it is characterised in that：The vibrating device includes
Shake table（4-1）, vibrating motor（4-2）, air damping air bag（4-3）And pedestal（4-4）, the vibrating motor（4-2）With shake
Dynamic platform（4-1）It is fixedly connected, the air damping air bag（4-3）Mounted on pedestal（4-4）On, the pedestal（4-4）It is fixed on
On ground, the shake table（4-1）Mounted on air damping air bag（4-3）On, the shake table（4-1）Pass through air damping gas
Capsule（4-3）Liftable is mounted on pedestal（4-4）On, the air damping air bag（4-3）Connected by pneumatic tube and air compressor
It is logical, pass through pneumatic tube parallel connection between the vibrating device.
4. a kind of precast concrete as claimed in claim 3 overlaps board assembly line, it is characterised in that：The land wheel（2）Peace
Holding position is matched with the distributing position of vibrating device, the shake table of the vibrating device（4-1）Rise die station（1）It jacks up.
5. a kind of precast concrete as described in Claims 1-4 is any overlaps board assembly line, it is characterised in that：The die station
（1）Edge be provided with multiple fixed support structures（1-1）, the fixed support structure（1）Top and bottom respective outer side edges,
The die station（1）Pass through fixed support structure（1-1）Stacked on top.
6. a kind of precast concrete as claimed in claim 5 overlaps board assembly line, it is characterised in that：The die station（1）Pass through
Gantry crane is transported to piling station（6）It is stacked.
7. a kind of precast concrete as described in claim 1 overlaps board assembly line, it is characterised in that：The steam curing shed（7）For
Enclosed construction, the steam curing shed（7）Side be provided with heat-insulation electric rolling gate, the steam curing shed（7）Inside it is provided with heat preservation
Layer and/or caliduct, the steam curing shed（7）Inside it is provided with jet chimney.
8. a kind of precast concrete as claimed in claim 8 overlaps board assembly line, it is characterised in that：The steam curing shed（7）'s
Bottom is equipped with traveling wheel.
9. a kind of precast concrete as described in claim 1 overlaps board assembly line, it is characterised in that：The work station includes
Plucking station（5）.
10. a kind of precast concrete overlaps plate producing process, it is characterised in that：Die station（1）It is transported to by die station mobile device
The step of each station, production method includes mainly：
1）In comprehensive station（3）Die station is cleaned up, superimposed sheet side form and bar frame are installed, fixation；
2）Die station mobile device is by die station（1）It is transported to cloth vibration station（4）, vibrating device is by die station（1）Pull away die station shifting
Dynamic device carries out cloth while vibration；
3）After the completion of cloth, die station（1）Drop back into die station mobile device, die station（1）Plucking station is transported to by die station mobile device
（5）Or comprehensive station（1）, to the superimposed sheet progress plucking of cloth is completed；
4）After the completion of plucking, die station mobile device is by die station（1）It is adjusted to piling station（6）, die station（1）In piling station（6）Into
Row stacking；
5）Die station（1）After stacking, steam curing shed（7）It goes to piling station（6）To die station（1）It carries out steam-cured；
6）After the completion of steam-cured, steam curing shed（7）Displacement, by gantry crane by die station（1）It is adjusted to plucking station（5）, moved and filled by die station
It sets die station（1）Transport comprehensive station back successively（3）；
7）Form removal is carried out to superimposed sheet, and to die station（1）Carry out cleaning work；
8）Die station after cleaning（1）It is ready for the operation of next round.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810297581.8A CN108297266A (en) | 2018-04-04 | 2018-04-04 | A kind of precast concrete overlapping board assembly line and production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810297581.8A CN108297266A (en) | 2018-04-04 | 2018-04-04 | A kind of precast concrete overlapping board assembly line and production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108297266A true CN108297266A (en) | 2018-07-20 |
Family
ID=62847018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810297581.8A Pending CN108297266A (en) | 2018-04-04 | 2018-04-04 | A kind of precast concrete overlapping board assembly line and production method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109016121A (en) * | 2018-07-30 | 2018-12-18 | 中国二十二冶集团有限公司 | Assembly concrete laminated floor slab hand propelled roughening apparatus and application method |
| CN109333801A (en) * | 2018-11-30 | 2019-02-15 | 湖北宇辉智能科技有限公司 | Modularization movable prefabricated component produces assembling combination system and combined method |
| CN110065154A (en) * | 2019-05-31 | 2019-07-30 | 江苏蓝圈新材料股份有限公司 | A kind of prefabricated superimposed sheet hydro-thermal maintenance die station with vibrating function |
| CN110405937A (en) * | 2019-07-22 | 2019-11-05 | 付萍 | A kind of segmentation method of long-line pedestal method production precast concrete superimposed sheet bottom plate |
| CN111002455A (en) * | 2019-09-29 | 2020-04-14 | 东营固泰尔建筑科技有限责任公司 | Production system and process of assembly type building component |
| CN112917666A (en) * | 2021-03-12 | 2021-06-08 | 湖南三一快而居住宅工业有限公司 | Prefabricated part production method and production line |
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