CN111002455A

CN111002455A - Production system and process of assembly type building component

Info

Publication number: CN111002455A
Application number: CN201910934204.5A
Authority: CN
Inventors: 张洪涛; 王文峰; 陈亮; 李倩; 郭学贞
Original assignee: Dongying Gutel Construction Technology Co Ltd
Current assignee: Dongying Gutel Construction Technology Co Ltd
Priority date: 2019-09-29
Filing date: 2019-09-29
Publication date: 2020-04-14
Anticipated expiration: 2039-09-29
Also published as: CN111002455B

Abstract

The invention discloses a production system and a production process of an assembly type building component, which relate to the field of assembly type buildings and comprise the following steps: processing a preparation area: the method comprises the steps of adjusting and arranging the size of an adjustable die on a working platform, and coating a release agent, installing embedded parts and installing reinforcing steel bars through an automatic coating device; a die inspection area: the working personnel check the processed die in the processing preparation area, take pictures of the working platform after the die is qualified, and record and store the pictures; a mold material distribution area: distributing concrete in the mould through a distributing machine; a mould napping area; a steam curing area for solidifying the concrete; a demolding and discharging area; a mold cleaning area: and cleaning the mold and the working platform for taking out the laminated slab by using the cleaning device. The production system of the assembly type building component is divided into seven parts, namely a processing preparation area, a die inspection area, a die material distribution area, a die napping area, a steam curing area, a demoulding and discharging area and a die cleaning area, so that the production flow of the assembly type building component is standardized.

Description

Production system and process of assembly type building component

Technical Field

The invention relates to the field of assembly type buildings, in particular to a system and a process for producing an assembly type building component.

Background

The house construction by adopting the traditional construction method has a plurality of problems: poor site operation conditions and high management difficulty. The engineering quality is difficult to ensure, construction safety accidents occur frequently, the waste of field building materials, water and electricity resources is serious, and a large amount of building waste can be generated; with the gradual progress of China into the aging society, skilled and semi-skilled technical workers are increasingly lacked, the labor cost is increased year by year, the mobility of the workers is high, and the engineering cost is forced to be increased; after the project is completed, the amount of later maintenance and warranty projects is large, and manpower, material resources and time are wasted. The fundamental China residential production mode has the outstanding problems of high construction cost, high resource consumption, low building quality, short service life and the like.

At present, the real estate price in China is high, and the labor cost is high. The high-speed development of the Chinese society inevitably brings great driving force to the China real estate market, and the traditional man-sea tactical construction mode and the long construction period of the house construction are replaced by the factory automatic production adopted by the standardized assembly type housing system. The existing assembly type building component production line is relatively disordered, so that the production efficiency of the assembly type building component is low, and the price of the component is high.

Disclosure of Invention

The invention aims to provide a production system and a production process of an assembly type building component, which aim to solve the problems that the production line of the existing assembly type building component proposed in the background technology is relatively disordered, the production efficiency of the assembly type building component is low, and the price of the component is high.

In order to achieve the purpose, the invention provides the following technical scheme:

a fabricated building element production system comprising:

processing a preparation area: the method comprises the steps of adjusting and arranging the size of an adjustable die on a working platform, and coating a release agent, installing embedded parts and installing reinforcing steel bars through an automatic coating device;

a die inspection area: the working personnel check the processed die in the processing preparation area, take pictures of the working platform after the die is qualified, and record and store the pictures;

a mold material distribution area: distributing concrete in the mould through a distributing machine;

a mould napping area: carrying out napping treatment on concrete in a mould on a working platform through a napping machine;

a steam-curing area: steam curing the brushed mould through a steam curing kiln to solidify the concrete;

a demolding and discharging area: taking out the laminated plate in the mold after the steam curing process is finished, and stacking the laminated plate;

a mold cleaning area: and cleaning the mold and the working platform for taking out the laminated slab by using the cleaning device.

Further, the adjustable die comprises a fixed die, the fixed die comprises a fixed size die, a first fixed side die and a second fixed side die, one end of the fixed size die is fixedly connected with the first fixed side die in a non-detachable mode, the other end of the fixed size die is fixedly connected with the second fixed side die in a non-detachable mode, a first splicing side die parallel to the first fixed side die is detachably fixed at the tail end of the first fixed side die, a second splicing side die is detachably fixed at the tail end of the second fixed side die, the first fixed side die and the first splicing side die form a first long frame of the die, the second fixed side die and the second splicing side die form a second long frame of the die, and at least one movable size die parallel to the fixed size die is fixed between the first long frame and the second long frame.

Further, the movable size die comprises a first bottom plate, a first side plate is fixed on each of two sides of the first bottom plate, a second connecting plate is fixed on each of two upper ends of the first bottom plate, a second connecting hole for fixing is formed in each second connecting plate, a plurality of second stripping plates are fixed between the second connecting plates on the upper ends of the first bottom plates, second stripping holes are formed in the second stripping plates, and second reinforcing steel bar fixing grooves are formed in the first side plates.

Furthermore, first concatenation side forms includes the second bottom plate, second bottom plate upper end one side vertical fixation has the second sideboard, second sideboard both ends all are fixed with the third connecting plate, the third connecting plate all is perpendicular with second bottom plate, second sideboard, be equipped with the third connecting hole that is used for being connected with the fixed mould on the third connecting plate. The second bottom plate upper end is fixed with a plurality of third plays template, be equipped with the third on the third plays template and play the nib, second sideboard upper end equidistance is equipped with a plurality of third reinforcing bar fixed slots, go back the equidistance on the second sideboard and be equipped with a plurality of second fixed orificess.

Further, the second concatenation side forms includes the third bottom plate, third bottom plate upper end one side vertical fixation has the third sideboard, the third sideboard both ends all are fixed with the fourth connecting plate, the fourth connecting plate all is perpendicular with third bottom plate, third sideboard, be equipped with the fourth connecting hole that is used for being connected with the fixed mould on the fourth connecting plate. The third bottom plate upper end is fixed with a plurality of fourth plays template, be equipped with the fourth in the fourth plays template and play the nib, third curb plate upper end equidistance is equipped with a plurality of fourth reinforcing bar fixed slots, go back the equidistance on the third curb plate and be equipped with a plurality of third fixed orificess.

Further, the fixed size die comprises a fourth bottom plate and a fourth side plate, the fourth side plate is fixed on one side of the fourth bottom plate, a plurality of first die holding plates are fixed at the upper end of the fourth bottom plate, first die holding holes are formed in the first die holding plate, one end of the first bottom plate is fixedly connected with one end of the first fixed side die, and the other end of the first bottom plate is fixedly connected with one end of the second fixed side die.

Furthermore, first fixed side forms and the fixed side forms symmetry of second set up, and all include fifth sideboard and fifth bottom plate, one side of fifth sideboard is fixed with the fifth sideboard, a first connecting plate is respectively fixed at fifth sideboard both ends, be equipped with first connecting hole on the first connecting plate.

Further, the automatic smearing device comprises a base, supporting legs are fixedly installed at the corners of the bottom surface of the base, universal wheels are fixedly installed at the lower ends of the supporting legs, a smearing plate is arranged below the base, the bottom surface of the smearing plate can be in contact with the ground, a transverse placing groove is formed in the bottom of the smearing plate, an outer pipe is fixedly installed on the top surface of the smearing plate, a clamp is installed at the upper end of the outer wall of the outer pipe, a hose is installed on the inner wall of the outer pipe, an insertion pipe is arranged in the hose and is communicated with two main pipes, a plurality of branch pipes are fixedly installed on the bottom surface of the main pipe, the branch pipes and the main pipes are located in the placing groove, the branch pipes are fixed on the two main pipes in a crossed distribution mode, the main pipes are communicated with the interior of the branch pipes, a barrel body is fixedly installed on the top surface of the, the extrusion piece can cooperate with the opening of staving lower extreme, one side fixed mounting pushing hands of staving, one side fixed mounting riser of staving top surface, the guide way is seted up to one side of riser, be equipped with horizontal guide bar in the guide way, the guide way removal can be followed to the one end of guide bar, the one end and the inside underrun multi-stage telescopic link fixed connection of guide way of guide bar, the motor of the other end fixed mounting positive and negative commentaries on classics of guide bar, the output fixed mounting screw rod of motor, the lower extreme of screw rod passes through bearing fixed connection with the top surface of extrusion piece, the lower extreme suit swivel nut of screw rod, the support fixed connection of L type is passed through with the opposite side of staving top surface to the swivel nut, the screw rod can reciprocate along the swivel nut, the bar groove is seted up.

Further, the cleaning device comprises a cart, a dust collecting box with a front opening is fixedly installed on one side of the top surface of the cart, the front opening of the dust collecting box is hinged with a door body, the door body is matched with the front opening of the dust collecting box, a breathable cloth bag is arranged in the dust collecting box, a plurality of air outlet holes are formed in the top surface of the dust collecting box, an L-shaped pipe is arranged on one side of the dust collecting box, one end of the L-shaped pipe is movably connected with the cloth bag, the L-shaped pipe is communicated with the inside of the cloth bag, one end of the L-shaped pipe is fixedly connected with a high-pressure fan, a breathable round hole is formed in the top surface of the cart, the other end of the L-shaped pipe penetrates through the round hole and is fixedly connected with the inner wall of the round hole, the other end of the L-shaped pipe is positioned below the cart, the upper end of one side of the collecting box is hinged with a cover, the cover is matched with an opening on one side of the collecting box, the front side and the rear side of the top surface of the cover are fixedly connected with a first vertical rod, a first torsion spring is fixedly arranged at the hinged part of the cover and the collecting box, the front side and the rear side of the top surface of the collecting box are fixedly provided with second vertical rods, the front side and the rear side of the top surface of the trolley are respectively provided with a through hole, the first vertical rod and the second vertical rod which are adjacent to each other left and right are respectively positioned in the through holes, the lower end of the second vertical rod is fixedly provided with a handle, a brake handle is arranged below the handle, one end of the brake handle is hinged on the second vertical rod, the other end of the brake handle is fixedly provided with a first pull wire, one end of the first pull wire is connected with a guide rod, the guide rod passes through two guide sleeves and can move up and down in the, the lower part of the second vertical rod is fixedly provided with a first circular ring, and the second pull wire passes through the first circular ring.

A production process of an assembly type building component comprises the steps that a worker firstly adjusts the size of a mold according to the size of the assembly type component to be produced in a processing preparation area, then the mold is coated with a release agent through an automatic coating device, various embedded parts are placed in the mold, then the mold inspection area enters a mold distribution area through a mold traveling system after being inspected to be qualified, concrete distribution is carried out through a distribution machine, then the concrete enters a mold napping area, a napping machine carries out napping treatment on concrete in the mold on a working platform, the mold enters a steam curing kiln of the steam curing area to steam-cure a laminated slab, the laminated slab is moved out after being subjected to a whole steam curing period, the laminated slab enters a demolding discharge area to be demolded, the laminated slab is moved out and stored, finally the mold is cleaned through a cleaning device, and the working platform and the mold are sent to the processing preparation area to be used repeatedly.

Further, under the condition that the die inspection area is unqualified, the working platform brings the die back to the processing preparation area for reworking.

Compared with the prior art, the invention has the beneficial effects that: the production system of the assembly type building component is divided into seven parts, namely a processing preparation area, a die inspection area, a die material distribution area, a die napping area, a steam curing area, a demoulding and discharging area and a die cleaning area, so that the production flow of the assembly type building component is standardized; meanwhile, the space utilization rate of the working platform is realized through the adjustable die, so that the production efficiency of the production system is greatly improved.

Drawings

FIG. 1 is a schematic view of the system of the present invention;

FIG. 2 is a schematic view of the overall structure of the present invention;

FIG. 3 is a schematic top view of the structure of FIG. 2 according to the present invention;

FIG. 4 is a perspective view of the stent of FIG. 2 according to the present invention;

FIG. 5 is a schematic perspective view of the moving size mold of FIG. 2 according to the present invention;

FIG. 6 is a schematic perspective view of the first split joint side form of FIG. 2 according to the present invention;

fig. 7 is a schematic perspective view of a second splicing side form in fig. 1 according to the present invention.

FIG. 8 is a schematic view of an automatic coating apparatus according to the present invention;

FIG. 9 is a view taken along line A of FIG. 8 in accordance with the present invention;

FIG. 10 is a schematic view of the structure of the sheet of the present invention;

FIG. 11 is a schematic view of a cleaning device according to the present invention

In the figure: 1 processing preparation area, 2 die inspection area, 3 die material distribution area, 4 die roughening area, 5 steam-curing area, 6 demoulding discharging area, 7 die cleaning area, 101 fixed die, 10101 fixed size die, 10102 first fixed side die, 10103 second fixed side die, 10104 first die plate, 10105 first die hole, 10106 first reinforcing steel bar fixed slot, 10107 first fixed hole, 10108 first connecting plate, 10109 first connecting hole, 102 movable size die, 10201 first side plate, 10202 first bottom plate, 10203 second die plate, 10204 second die hole, 10205 second connecting plate, 10206 second connecting hole, 10207 second reinforcing steel bar fixed slot, 103 first splicing side die, 10301 second side plate, 10302 second bottom plate, 10303 third connecting plate, 10304 third connecting hole, 10305 third die plate, 10306 third die hole, 10307 third fixed slot, 10308 second fixed hole, 103104 second fixed side die hole, 10301 spliced side die plate, 10310401 third die plate, 10402 a third bottom plate, 10403 a fourth connecting plate, 10404 a fourth connecting hole, 10405 a fourth formwork, 10406 a fourth formwork hole, 10407 a fourth steel bar fixing groove and 10408 a third fixing hole; 801 base, 802 supporting legs, 803 universal wheels, 804 smearing plates, 805 placement grooves, 806 branch pipes, 807 outer pipes, 808 insertion pipes, 809 total pipes, 810 hoops, 811 barrels, 812 hoses, 813 extrusion blocks, 814 pushers, 815 risers, 816 guide grooves, 817 guide rods, 818 multi-stage telescopic rods, 819 motors, 820 screws, 821 thread sleeves, 822 supports, 823 plug sleeves, 824 sheets and 825 strip grooves; 1001 cart, 1002 dust collection box, 1003 cloth bag, 1004 air outlet, 1005L-shaped pipe, 1006 high-pressure fan, 1007 collection cover, 1008 collection box, 1009 shovel port, 1010 cover, 1011 first vertical rod, 1012 second vertical rod, 1013 first torsion spring, 1014 through hole, 1015 handle, 1016 brake handle, 1017 first pull wire, 1018 guide rod, 1019 guide sleeve, 1020 second pull wire and 1021 first ring; 1022 a round hole.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, a fabricated building element production system includes:

processing preparation area 1: the method comprises the steps of adjusting and arranging the size of an adjustable die on a working platform, and coating a release agent, installing embedded parts and installing reinforcing steel bars through an automatic coating device;

mold inspection zone 2: the working personnel inspect the molds arranged in the processing preparation area 1, take pictures of the working platform after the molds are qualified, and record and store the pictures;

and (3) a die material distribution area: distributing concrete in the mould through a distributing machine;

and (4) a mould napping area: carrying out napping treatment on concrete in a mould on a working platform through a napping machine;

and 5, a steam-curing area: steam curing the brushed mould through a steam curing kiln to solidify the concrete;

demoulding and discharging area 6: taking out the laminated plate in the mold after the steam curing process is finished, and stacking the laminated plate;

mold cleaning zone 7: and cleaning the mold and the working platform for taking out the laminated slab by using the cleaning device.

Referring to fig. 2 to 3, the mold includes a fixed mold 101, the fixed mold 101 includes a fixed size mold 10101, a first fixed side mold 10102 and a second fixed side mold 10103, one end of the fixed size die 10101 is fixedly connected with the first fixed side die 10102 in a non-detachable mode, the other end of the fixed size die 10101 is fixedly connected with a second fixed side die 10103 in a non-detachable way, a first splicing side form 103 parallel to the first fixing side form 10102 is detachably fixed at the tail end of the first fixing side form 10102, the end of the second fixed side form 10103 is detachably fixed with a second splicing side form 104, the first fixed side form 10102 and the first splicing side form 103 form a first long frame of the die, the second fixed side form 10103 and the second splicing side form 104 form a second long frame of the mold, at least one movable size die 102 parallel to the fixed size die 10101 is fixed between the first long frame and the second long frame.

Referring to fig. 5, the movable size die 102 includes a first bottom plate 10202, a first edge plate 10201 is fixed to each of two sides of the first bottom plate 10202, a second connecting plate 10205 is fixed to two upper ends of the first bottom plate 10202, a second connecting hole 10206 is arranged on the second connecting plate 10205 and used for fixing, a plurality of second die lifting plates 10203 are fixed to the upper end of the first bottom plate 10202 and between the two second connecting plates 10205, second die lifting holes 10204 are arranged on the second die lifting plates 10203, and second reinforcing steel bar fixing grooves 10207 are arranged on the first edge plate 10201. The second lifting templates 10203203 are fixedly connected to the first side plates 10201 at two sides by welding.

Referring to fig. 6, the first splicing side die 103 includes a second bottom plate 10302, a second side plate 10301 is vertically fixed to one side of an upper end of the second bottom plate 10302, third connecting plates 10303 are fixed to both ends of the second side plate 10301, the third connecting plates 10303 are perpendicular to the second bottom plate 10302 and the second side plate 10301, and third connecting holes 10304 for connecting to the fixed die 101 are formed in the third connecting plates 10303. Second bottom plate 10302 upper end is fixed with a plurality of third play template 10305, be equipped with third die orifice 10306 on the third play template 10305, second sideboard 10301 upper end equidistance is equipped with a plurality of third reinforcing bar fixed slots 10307, last still equidistance of second sideboard 10301 is equipped with a plurality of second fixed orifices 10308.

Referring to fig. 7, the second splicing side die 104 includes a third bottom plate 10402, a third bottom plate 10401 is vertically fixed to one side of the upper end of the third bottom plate 10402, fourth connecting plates 10403 are fixed to both ends of the third bottom plate 10401, the fourth connecting plates 10403 are perpendicular to the third bottom plate 10402 and the third bottom plate 10401, and fourth connecting holes 10404 used for being connected to the fixed die 101 are formed in the fourth connecting plates 10403. A plurality of fourth formwork lifting plates 10405 are fixed to the upper end of the third bottom plate 10402, fourth formwork lifting holes 10406 are formed in the fourth formwork lifting plates 10405, a plurality of fourth steel bar fixing grooves 10407 are formed in the upper end of the third bottom plate 10401 at equal intervals, and a plurality of third fixing holes 10408 are formed in the upper end of the third bottom plate 10401 at equal intervals.

Referring to fig. 4, the fixed size mold 10101 includes including a fourth bottom plate and a fourth side plate, the fourth bottom plate is fixed with the fourth side plate on one side, the fourth bottom plate upper end is fixed with a plurality of first formwork 10104 together, be equipped with first formwork hole 10105 together on the first phase formwork, first bottom plate 10202 one end and the one end fixed connection of first fixed side mold 10102, the other end of first bottom plate 10202 and the one end fixed connection of second fixed side mold 10103.

First fixed side forms 10102 and the fixed side forms 10103 symmetry of second set up, and all include fifth sideboard and fifth bottom plate, one side of fifth sideboard is fixed with the fifth sideboard, a first connecting plate 10108 is respectively fixed at fifth sideboard both ends, be equipped with first connecting hole 10109 on the first connecting plate 10108. And a plurality of first reinforcing steel bar fixing grooves 10106 are formed in the fourth side plate of the fixed size die 10101, the fifth side plate of the first fixed side die 10102 and the fifth side plate of the second fixed side die 10103.

When the laminated slab is required to be small in size, firstly, the first connecting hole 10109 on the first connecting plate 10108 on the first fixed side die 10102 of the fixed die 1011 and the third connecting hole 10304 on the third connecting plate 10303 at one end of the first splicing side die 1033 are fixedly connected through bolts, then the first connecting hole 10109 on the first connecting plate 10108 on the second fixed side die 10103 of the fixed die 1011 and the fourth connecting hole 10404 on the fourth connecting plate 10403 at one end of the second splicing side die 1044 are fixedly connected through bolts, and then, according to the length of the laminated slab, the second connecting hole 10206 on the second connecting plate 10205 of the movable size die 1022 is fixedly connected through bolts to the first fixing hole 10107 on the fixed die 1011, the second fixing hole 10308 on the first splicing side die 1033, the second connecting hole 10308 on the second connecting plate 10206 on the movable size die 1022 through bolts, And finally, the fixed die 1011, the first splicing side die 1033 and the second splicing side die 1044 are fixed on the mobile platform through magnetic boxes.

When a laminated plate with a larger size is required, the first connecting hole 10109 on the first connecting plate 10108 on the first fixing side die 10102 of the fixed die 1011 is fixedly connected with the third connecting hole 10304 on the third connecting plate 10303 at one end of the first splicing side die 1033 by bolts, the first connecting hole 10108 on the first connecting plate 10108 on the second fixing side die 10103 of the fixed die 1011 is fixedly connected with the fourth connecting hole 10404 on the fourth connecting plate 10403 at one end of the second splicing side die 1044 by bolts, then, according to the length of the laminated plate, the second coupling holes 10206 on the second coupling plate 10205 of the movable size die 1022 are fixed to the second fixing holes 10308 on the first splicing side die 1033 and the third fixing holes 10408 on the second splicing side die 1044 by bolts, therefore, the space utilization rate on the mobile platform is improved, and finally, the fixed die 1011, the first splicing side die 1033 and the second splicing side die 1044 are fixed on the mobile platform through the magnetic boxes.

Referring to fig. 8-10, the automatic smearing device includes a base 801, support legs 802 are fixedly installed at corners of the bottom surface of the base 801, universal wheels 803 are fixedly installed at the lower ends of the support legs 802, a smearing plate 804 is installed below the base 801, the bottom surface of the smearing plate 804 can contact with the ground, a transverse placement groove 805 is formed in the bottom of the smearing plate 804, an outer tube 807 is fixedly installed on the top surface of the smearing plate 804, a hoop 810 is installed at the upper end of the outer wall of the outer tube 807, a hose 812 is installed on the inner wall of the outer tube 807, an insertion tube 808 is arranged in the hose 812, the insertion tube 808 is communicated with two main tubes 809, a plurality of branch tubes 806 are fixedly installed on the bottom surface of the main tube 809, the branch tubes 806 and the main tube 809 are both located in the placement groove 805, the branch tubes 806 are fixed on the two main tubes 809 and distributed in a crossed manner, the main, the upper end of a hose 812 can be inserted into an opening of a lower end opening of a barrel 811, a conical extrusion block 813 is arranged in the barrel 811, the extrusion block 813 can be matched with the opening of the lower end of the barrel 811, a push handle 814 is fixedly arranged on one side of the barrel 811, a vertical plate 815 is fixedly arranged on one side of the top surface of the barrel 811, a guide groove 816 is formed in one side of the vertical plate 815, a transverse guide rod 1018817 is arranged in the guide groove 816, one end of a guide rod 1018817 can move along the guide groove 816, one end of a guide rod 1018817 is fixedly connected with the bottom surface inside the guide groove 816 through a multi-stage telescopic rod 818, a forward and reverse rotating motor 819 is fixedly arranged at the other end of the guide rod 1018817, a screw 820 is fixedly arranged at the output end of the motor 819, the lower end of the screw 820 is fixedly connected with the top surface of the extrusion block 813 through a bearing, a screw sleeve, the screw 820 can move up and down along the thread insert 821, the strip-shaped groove 825 is formed in the front surface of the base 801, and the outer pipe 807 and the clamp 810 are located in the strip-shaped groove 825. When the mould release agent is used, the mould release agent can be evenly and flatly coated on a mould, meanwhile, the waste of the mould release agent is reduced, great convenience is brought to mould release, and the mould release agent is simple to operate and convenient to use. When the device is used for coating the mold release agent on the mold, the device is placed on the mold, the outer tube 8077 is sleeved at the opening at the lower end of the barrel body 81111, the insertion tube 8088 is inserted into the opening at the lower end of the coupling barrel body 81111, the clamp 81010 is clamped while the bottle body is extruded, the mold release agent is poured into the barrel body 81111, the coating plate 8044 is in contact with the top surface of the mold, a worker pulls the device to move on the mold through the push hand 81414, the motor 81919 rotates positively, the output shaft of the motor 81919 drives the screw 82020 to rotate, the screw 82020 drives the motor 81919 to move downwards along the screw sleeve 82121, the guide rod 101881717 moves along the guide groove 81616 to guide the motor 81919, the multi-stage telescopic rod 81818 can support the guide rod 101881717, the motor 81919 can be supported, the screw 82020 moves downwards to push the extrusion block 81313 to move downwards along the barrel body 81111, and the extrusion block 81313 can flow the mold release agent in the barrel body 81111 downwards, then the release agent enters the insertion pipe 8088, under the action that the extrusion block 81313 continuously moves downwards, the release agent enters the interior of the main pipe 8099 in the insertion pipe 8088, the release agent in the main pipe 8099 enters the branch pipe 8066 and flows to the bottom surface of the smearing plate 8044 from the branch pipe 8066, so that the device can smear the release agent on the mold uniformly when moving, and then smear the release agent by the smearing plate 8044, the release agent can be smeared quickly and uniformly, and meanwhile, the waste of the release agent is reduced.

Specifically, the bottom surface of the smearing plate 8044 in this embodiment is provided with at least two tabs 82424, the top surface of the tab 82424 is fixedly provided with at least two plug sleeves 82323, and the end of the branch tube 8066 can be inserted into the plug sleeve 82323. When the device is used, the end of the branched pipe 8066 can be inserted into the sleeve 82323 according to the area of the mold to which the mold release agent is applied.

Specifically, the number of the sleeves 82323 on the sheet 82424 is one to three. When the part of the mold needing to be coated is large, the coating plate 8044 is used for directly coating, and when the part of the mold needing to be coated is small, a proper sheet 82424 is selected to be arranged on the bottom surface of the coating plate 8044, so that the corresponding number of plug sleeves 82323 are used for blocking the branch pipes 8066, the extruded release agent is small, and waste of the release agent is reduced.

Further, a circle of scrapers is fixedly installed on the surface of the pressing block 81313 in the embodiment. When using this device extrusion piece 81313 to reciprocate along staving 81111, can strike off the release agent on the staving 81111 inner wall totally through the scraper blade, avoid remaining, prevent extravagant material.

Furthermore, a transverse tube with a control valve is fixedly installed on one side of the base 8011 in this embodiment, one end of the transverse tube is connected with the insertion tube 8088 and is communicated with the inside of the insertion tube 8088, and an application head is fixedly installed on the other end of the transverse tube, and the transverse tube is communicated with the inside of the application head. When using this device, can be convenient for paint the release agent to the inner wall of building board mould through scribbling the head, make this device use more convenient.

Furthermore, in the embodiment, a spherical groove is formed at one end of the guide rod 101881717, a spherical ball is disposed in the spherical groove, the spherical ball can roll in the spherical groove, and the spherical ball can contact with the inner wall of the guide groove 81616 and can move along the guide groove 81616. When the device is used, the guide rod 101881717 moves along the guide groove 81616 to drive the ball to move along the guide groove 81616, and meanwhile, the ball rolls in the spherical groove, so that the friction force between the guide rod 101881717 and the inner wall of the guide groove 81616 can be reduced, and the guide rod 101881717 can move conveniently.

Referring to fig. 11, the cleaning device comprises a cart 1001, a dust collection box 1002 with a front opening is fixedly installed on one side of the top surface of the cart 1001, a door body is hinged to the front opening of the dust collection box 1002, a breathable cloth bag 1003 is arranged in the dust collection box 1002, a plurality of air outlet holes 1004 are formed in the top surface of the dust collection box 1002, an L-shaped pipe 1005 is arranged on one side of the dust collection box 1002, one end of the L-shaped pipe 1005 is movably connected with the cloth bag 1003, the L-shaped pipe 1005 is communicated with the inside of the cloth bag 1003, one end of the L-shaped pipe 1005 is fixedly connected with a high pressure fan 1006, a through round hole 1022 is formed in the top surface of the cart 1001, the other end of the L-shaped pipe 1005 penetrates through the round hole 1022 and is fixedly connected with the inner wall of the round hole 1022, the other end of the L-shaped pipe 1005 is located below the cart 1001, a tapered collection cover 1007 is, an opening is formed in one side of the collecting box 1008, a shovel port 1009 is fixedly installed at the lower end of one side of the collecting box 1008, a cover 1010 is hinged to the upper end of one side of the collecting box 1008, the cover 1010 is matched with the opening in one side of the collecting box 1008, a first vertical rod 1011 is fixedly connected to the front side and the rear side of the top surface of the cover 1010, a first torsion spring 1013 is fixedly installed at the hinged position of the cover 1010 and the collecting box 1008, second vertical rods 1012 are fixedly installed on the front side and the rear side of the top surface of the collecting box 1008, through holes 1014 are formed in the front side and the rear side of the top surface of the cart 1001, the first vertical rod 1011 and the second vertical rod 1012 which are adjacent to each other on the left side and the right side are located in the through holes 1014, the lower end of each second vertical rod 1012 is fixedly connected with the inner wall of the through hole 1014, a handle 1015 is fixedly installed at the upper end of each second, the guide rod 1018817 passes two uide bushing 1019 and can reciprocate in uide bushing 1019, uide bushing 1019 fixed mounting is on second montant 1012, and the lower extreme fixed connection second of guide rod 1018817 acts as go-between 1020, and the other end of second acts as go-between 1020 articulates the upper end of first montant 1011, the first ring 1021 of lower part fixed mounting of second montant 1012, and the second acts as go-between 1020 passes first ring 1021.

The cleaning machine can clean large wastes and remove dust from the molds once in the working process, can prevent workers from bending down greatly to clean the large wastes, obviously lightens the labor intensity of the workers, reduces the physical consumption of the workers, saves time, improves the working efficiency, can continuously clean the large wastes, can prevent secondary dust raising, ensures that the dust on the molds cannot float randomly in the working environment, keeps environmental sanitation and ensures the body health of the workers cleaning the molds. When the device is used, the cart 10011 is used for pushing the device to move, meanwhile, a worker holds the handle 101515 and the brake handle 101616, the brake handle 101616 is attached to the handle 101515, the first pull wire 101717 is attached to the brake handle 101616, the first pull wire 10178 drives the guide rod 101881718 to move upwards, the guide rod 101881718 drives the first vertical rod 101111 to move through the second pull wire 102020, the first vertical rod 101111 drives the cover 101010 to deflect, the collecting box 10088 is opened, the worker loosens the brake handle 101616, the first torsion spring 101313 drives the cover 101010 to automatically reset and simultaneously beat large wastes into the collecting box 10088, the worker can be prevented from bending over greatly to clear the large wastes, the labor intensity of ball picking is obviously reduced, the physical consumption of the worker is reduced, and the worker can continuously clear the wastes; simultaneously high pressure positive blower 10066 work, high pressure positive blower 10066 collects the cover 10077 through L type pipe 10055 band-pass and induced drafts, it can make the dust on the mould enter into L type pipe 10055 when induced drafting to collect cover 10077, the dust in the L type pipe 10055 gets into in the sack 10033, gas can get into dust collection box 10022 through sack 10033, gas in the dust collection box 10022 flows through venthole 1004, thereby can avoid the secondary raise dust, guarantee that the dust on the mould can not fly away at will in operational environment, keep sanitation, guarantee to clear up the healthy of mould personnel.

Specifically, a boss is fixedly mounted on the inner side of the lower end of the cover 101010 in the embodiment. When the present invention is used for cleaning, the raised head can push the waste, so that the waste can enter the collection box 10088 more easily, thereby facilitating the collection of the waste.

Specifically, the second torsion spring is fixedly installed at the hinged position of the brake lever 101616 and the second vertical rod 101212. When the brake handle 101616 is loosened to the hand, the second torsional spring can drive brake handle 101616 automatic re-setting, more makes things convenient for next time to collect and clear up the discarded object.

Further, in this embodiment, seven soft second rings are fixedly installed at the opening of the cloth bag 10033, a string is passed through the seven second rings, one end of the L-shaped tube 10055 can pass through the opening of the cloth bag 10033 and be inserted into the cloth bag 10033, and one end of the L-shaped tube 10055 is T-shaped. When the invention is used, the cord passes through the second ring and is tied on the L-shaped pipe 10055, and the T-shaped end of the L-shaped pipe 10055 can prevent gas from entering the cloth bag 10033, the cloth bag 10033 drives the cord to slide on the L-shaped pipe 10055, thereby avoiding affecting normal use.

Furthermore, the bottom surface of the collection cover 10077 is fixedly provided with a brush. When using this device, high pressure positive blower 10066 inhales the deposition on the mould, cleans the deposition that bonds on the mould through the brush, improves the work efficiency of this device, makes this device use more convenient.

Furthermore, a dust screen is fixedly installed on the inner wall of the air outlet 10044 in this embodiment. When the device is used, the dust in the dust box 10022 can be prevented from flowing out in the air outlet 10044 through the dust screen, and the dust is prevented from flying in the working environment.

The invention also provides a system and a process for producing the assembly type building components, wherein a worker firstly adjusts the size of a mould according to the size of the assembly type components to be produced in the processing preparation area 1, then, the mould is coated with the release agent through an automatic coating device, various embedded parts are placed in the mould, then the mould inspection area 2 enters a mould material distribution area 3 through a mould walking system after passing the inspection, the concrete material is distributed through a material distributor, then the concrete material enters a mould napping area 4, the napping machine performs napping treatment on the concrete in the mould on the working platform, the mould enters a steam curing kiln of a steam curing area 5 to steam-cure the laminated slab, the laminated slab is moved out after a whole steam curing period and enters a demoulding material discharging area 6 to demould, and shifting out the laminated plate for storage, finally cleaning the die through a cleaning device, and conveying the working platform and the die to the processing preparation area 1 for repeated use.

And under the condition that the die inspection area 2 is unqualified, the working platform brings the die back to the processing preparation area 1 for reworking.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. An assembly building element production system, characterized by: the method comprises the following steps:

processing preparation area (1): the method comprises the steps of adjusting and arranging the size of an adjustable die on a working platform, and coating a release agent, installing embedded parts and installing reinforcing steel bars through an automatic coating device;

mold inspection zone (2): the working personnel inspect the moulds arranged in the processing preparation area (1), take pictures of the working platform after the moulds are qualified, and record and store the pictures;

mold material distribution area (3): distributing concrete in the mould through a distributing machine;

mould napping zone (4): carrying out napping treatment on concrete in a mould on a working platform through a napping machine;

a steam-curing area (5): steam curing the brushed mould through a steam curing kiln to solidify the concrete;

demolding and discharging area (6): taking out the laminated plate in the mold after the steam curing process is finished, and stacking the laminated plate;

mold cleaning zone (7): and cleaning the mold and the working platform for taking out the laminated slab by using the cleaning device.

2. The fabricated building element production system of claim 1, wherein: the mould includes fixed mould (101), fixed mould (101) is including fixed dimension mould (10101), first fixed side forms (10102) and the fixed side forms of second (10103), fixed dimension mould (10101) one end and the fixed side forms of first fixed side forms (10102) non-detachable fixed connection, the other end and the fixed side forms of second (10103) non-detachable fixed connection of fixed dimension mould (10101), first fixed side forms (10102) terminal detachable is fixed with first concatenation side forms (103) parallel with it, the fixed side forms of second (10103) terminal detachable is fixed with second concatenation side forms (104), first fixed side forms (10102) with the first long frame of mould is constituteed to first concatenation side forms (103), the fixed side forms of second (10103) with the second long frame of mould is constituteed to second concatenation side forms (104), first long frame with be fixed with between the second long frame have at least one and the removal that fixed dimension mould (10101) are parallel with fixed dimension mould (10101), first long frame A size module (102).

3. The fabricated building element production system of claim 2, wherein: remove size mould (102) and include first bottom plate (10202), first bottom plate (10202) both sides respectively are fixed with a first sideboard (10201), two first bottom plate (10202) upper ends respectively are fixed with a second connecting plate (10205), be equipped with on second connecting plate (10205) and be used for fixed second connecting hole (10206), first bottom plate (10202) upper end and two be fixed with a plurality of second die plate (10203) between second connecting plate (10205), be equipped with second die plate hole (10204) on the second die plate (10203), be equipped with second reinforcing bar fixed slot (10207) on first sideboard (10201).

4. The fabricated building element production system of claim 2, wherein: first concatenation side forms (103) include second bottom plate (10302), second bottom plate (10302) upper end one side vertical fixation has second sideboard (10301), second sideboard (10301) both ends all are fixed with third connecting plate (10303), third connecting plate (10303) all are perpendicular with second bottom plate (10302), second sideboard (10301), be equipped with third connecting hole (10304) that are used for being connected with fixed mould (101) on third connecting plate (10303).

5. The fabricated building element production system of claim 2, wherein: second concatenation side forms (104) includes third bottom plate (10402), third bottom plate (10402) upper end one side vertical fixation has third sideboard (10401), third sideboard (10401) both ends all are fixed with fourth connecting plate (10403), fourth connecting plate (10403) all are perpendicular with third bottom plate (10402), third sideboard (10401), be equipped with on fourth connecting plate (10403) and be used for fourth connecting hole (10404) be connected with fixed mould (101).

6. The fabricated building element production system of claim 2, wherein: fixed dimension mould (10101) is including fourth bottom plate and fourth sideboard, fourth bottom plate one side is fixed with the fourth sideboard, fourth bottom plate upper end is fixed with a plurality of first template (10104) together, be equipped with first together nib (10105) on the template in the first phase, the one end fixed connection of first bottom plate (10202) one end and first fixed side form (10102), the other end of first bottom plate (10202) and the one end fixed connection of second fixed side form (10103).

7. The fabricated building element production system of claim 1, wherein: the automatic smearing device comprises a base (801), supporting legs (802) are fixedly installed at corners of the bottom surface of the base (801), universal wheels (803) are fixedly installed at the lower ends of the supporting legs (802), a smearing plate (804) is arranged below the base (801), the bottom surface of the smearing plate (804) can be in contact with the ground, a transverse placement groove (805) is formed in the bottom of the smearing plate (804), an outer tube (807) is fixedly installed on the top surface of the smearing plate (804), a hoop (810) is installed at the upper end of the outer wall of the outer tube (807), a hose (812) is installed on the inner wall of the outer tube (807), insertion tubes (808) are arranged in the hose (812), the insertion tubes (808) are communicated with two main tubes (809), a plurality of branch tubes (806) are fixedly installed on the bottom surface of the main tube (809), the branch tubes (806) and the main tubes (809) are located inside the placement groove (805), the branch tubes (806) are fixedly distributed in, a barrel body (811) is fixedly installed on the top surface of a base (801), the upper end and the lower end of the barrel body (811) are both provided with openings, the opening at the lower end of the barrel body (811) is conical, the upper end of a hose (812) can be inserted into the opening at the lower end of the barrel body (811), a conical extrusion block (813) is arranged in the barrel body (811), the extrusion block (813) can be matched with the opening at the lower end of the barrel body (811), a pushing handle (814) is fixedly installed on one side of the barrel body (811), a vertical plate (815) is fixedly installed on one side of the top surface of the barrel body (811), a guide groove (816) is formed in one side of the vertical plate (815), a transverse guide rod (1018817) is arranged in the guide groove (816), one end of a guide rod (1018817) can move along the guide groove (816), one end of the guide rod (1018817) is fixedly connected with the bottom surface inside the guide groove (, output fixed mounting screw rod (820) of motor (819), bearing fixed connection is passed through with the top surface of extrusion piece (813) to the lower extreme of screw rod (820), lower extreme suit swivel nut (821) of screw rod (820), support (822) fixed connection of L type is passed through to the opposite side of swivel nut (821) and staving (811) top surface, screw rod (820) can follow swivel nut (821) and reciprocate, bar groove (825) are seted up to the front surface of base (801), outer tube (807) and clamp (810) are located bar groove (825).

8. The fabricated building element production system of claim 1, wherein: the cleaning device comprises a trolley (1001), one side of the top surface of the trolley (1001) is fixedly provided with a dust collection box (1002) with a front opening, the front opening of the dust collection box (1002) is hinged with a door body, the door body is matched with the front opening of the dust collection box (1002), a breathable cloth bag (1003) is arranged in the dust collection box (1002), the top surface of the dust collection box (1002) is provided with a plurality of air outlet holes (1004), one side of the dust collection box (1002) is provided with an L-shaped pipe (1005), one end of the L-shaped pipe (1005) is movably connected with the cloth bag (1003), the L-shaped pipe (1005) is communicated with the inside of the cloth bag (1003), one end of the L-shaped pipe (1005) is fixedly connected with a high-pressure fan (1006), the top surface of the trolley (1001) is provided with a round hole (1022), the other end of the L-shaped pipe (1005) penetrates through the round hole (1022), the other end of the L-shaped pipe (1005) is fixedly provided with a tapered collecting cover (1007), the L-shaped pipe (1005) is communicated with the inside of the collecting cover (1007), the bottom surface of the cart (1001) is fixedly provided with a collecting box (1008), one side of the collecting box (1008) is provided with an opening, the lower end of one side of the collecting box (1008) is fixedly provided with a shovel opening (1009), the upper end of one side of the collecting box (1008) is hinged with a cover (1010), the cover (1010) is matched with the opening of one side of the collecting box (1008), the front side and the rear side of the top surface of the cover (1010) are fixedly connected with a first vertical rod (1011), the hinged part of the cover (1010) and the collecting box (1008) is fixedly provided with a first torsion spring (1013), the front side and the rear side of the top surface of the collecting box (1008) are fixedly provided with a second vertical rod (1012), the front side and the rear side of the, the lower extreme of second montant (1012) and the inner wall fixed connection of through-hole (1014), second montant (1012) upper end fixed mounting handle (1015), the below of handle (1015) is equipped with brake handle (1016), the one end of brake handle (1016) articulates on second montant (1012), the first stay cord of other end fixed mounting (1017) of brake handle (1016), guide bar (1018817) are connected to the one end of first stay cord (1017), guide bar (1018817) pass two uide bushings (1019) and can reciprocate in uide bushing (1019), uide bushing (1019) fixed mounting is on second montant (1012), the lower extreme fixed connection second stay cord (1020) of guide bar (1018817), the upper end of the articulated first montant (1011) of the other end of second stay cord (1020), the first ring of lower part fixed mounting (1021) of second montant (1012), the second stay cord (1020) passes first ring (1021).

9. A process for producing a fabricated building element according to any one of claims 1-8, wherein: workers first adjust the size of the die according to the size of the assembled component to be produced in the machining preparation area (1), then, the mould is coated with the release agent through an automatic coating device, various embedded parts are placed in the mould, then the mould inspection area (2) enters a mould material distribution area (3) after passing the inspection, the concrete is distributed by a distributing machine and then enters a mould napping area (4), the napping machine carries out napping treatment on the concrete in the mould on a working platform, the mould enters a steam curing kiln of a steam curing area (5) to steam-cure the laminated slab, the laminated slab is moved out after being subjected to a whole steam curing period and enters a demoulding discharging area (6) to demould, and the laminated plate is moved out for storage, and finally the die is cleaned through a cleaning device, and the working platform and the die are sent to a processing preparation area (1) for repeated use.

10. The assembly type building element production process according to claim 9, wherein: and under the condition that the die inspection area (2) is unqualified, the working platform brings the die back to the processing preparation area (1) for reworking.