CN103182735A - Complete equipment for automatic production line of external wall decorating boards made of novel materials - Google Patents
Complete equipment for automatic production line of external wall decorating boards made of novel materials Download PDFInfo
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- CN103182735A CN103182735A CN 201310119137 CN201310119137A CN103182735A CN 103182735 A CN103182735 A CN 103182735A CN 201310119137 CN201310119137 CN 201310119137 CN 201310119137 A CN201310119137 A CN 201310119137A CN 103182735 A CN103182735 A CN 103182735A
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Abstract
The invention discloses complete equipment for an automatic production line of external wall decorating boards made of novel materials. The complete equipment comprises a bin, a spiral conveyor, a measuring hopper, a small belt conveyor, a small tee-joint material distributing valve, a plus material stirrer, a six-claw hopper, an automatic material laying machine, a large belt conveyor, a large tee-joint material distributing valve, an intermediate material stirrer, an intermediate material hopper, an intermediate material laying machine, a die closing machine, a hot press machine, a roller path, a board dismounting machine, a sweeping machine, a painting machine and a drying machine. The complete equipment can complete a series of production processes, including feeding, weighing, stirring, plus material laying, intermediate material laying, cropping, rolling out, board combining, pressurizing, board dismounting, board releasing, cleaning, painting and drying, in a full-automatic manner, so that a lot of manpower can be saved, and the production efficiency can be greatly improved; each single machine is controlled through an automatic controller, and thus the automation level is relatively high; and by virtue of full automation work, the labor cost is reduced, the production capacity is higher, and the production efficiency is 4.6 times that of a conventional production way.
Description
Technical field
The present invention relates to decorative panel automated production equipment technical field, be specifically related to a kind of new material decorative plate of outer wall automatic production line complete set of equipments.
Background technology
Progressively reinforcement along with China's energy-saving and emission-reduction working dynamics, novel wall material with the processing of solid waste such as stalk, sawdust is used widely in building trade, the production of decoration of exterior wall wallboard is exactly the professional production line with AutoPlay function from manual operations to designing, using professional automation equipment, decoration of exterior wall wallboard automatic assembly line progressively also.
The production of decoration of exterior wall wallboard is substantially based on manual operations at present, and production capacity is low, and labour intensity is big, the cost of labor height, and product strength is low, and is of poor quality.The production overall process needs to produce 80000 square metres of sheet materials per year about 80 people, and on average productivity ratio is 0.1 ten thousand square metres for each person every year.Sheet material compression strength 15MPa, rupture strength 10MPa.Though can satisfy the requirement of producing substantially, operating efficiency is low, and wallboard is of low quality, can not satisfy needs and the market demand of industry development far away.
Summary of the invention
Goal of the invention: at the deficiencies in the prior art, the purpose of this invention is to provide a kind of new material decorative plate of outer wall automatic production line complete set of equipments, in the hope of realize realizing material loading, weigh, material in the stirring, paving material, shop, cut, flattening-out, plywood, pressurize, tear open plate, put plate, the full-automation of a series of production processes such as cleaning, brushing, oven dry.
Technical scheme: in order to realize the foregoing invention purpose, the technical solution used in the present invention is:
A kind of new material decorative plate of outer wall automatic production line complete set of equipments comprises feed bin, conveying worm, weighing hopper, belt lace machine, mini three links material distributing valve, fabric mixer, six pawl hoppers, automatic pavier, big belt feeder, full three links material distributing valve, middle material mixer, middle material hopper, middle material spreading machine, clapper die spotting press, hot press, raceway, tears plate machine, scavenging machine, machine for brushing and dryer formation open; Described roller platform comprises 1# roller platform, 2# roller platform, 3# roller platform and 4# roller platform, and described conveying worm is located between feed bin and the weighing hopper; Described belt feeder is located between weighing hopper and the threeway material distributing valve; Described threeway material distributing valve is located at fabric mixer top, establishes six pawl hoppers below the fabric mixer, six pawl hoppers with establish automatic pavier and link to each other, described automatic pavier respectively arranges one on 1# roller platform and 2# roller platform; Expect in described that mixer is located at threeway material distributing valve below, be located at middle material hopper top, described middle material hopper links to each other with middle material spreading machine, and described middle material spreading machine is located on the 1# roller platform; Described clapper die spotting press is located in the middle of 1# roller platform and two roller platforms of 2#, described clapper die spotting press by raceway successively be located at 1# roller platform on loader, hot press, unloader link to each other; Described unloader by raceway with tear plate machine, scavenging machine, machine for brushing and dryer open and link to each other successively, described plate machine, scavenging machine, machine for brushing and the dryer torn open all has setting on 3# roller platform and 4# roller platform; 3# roller platform links to each other with 1# roller platform, and 2# roller platform links to each other with 4# roller platform.
Described four helical feed drive end units intersection is positioned over the bottom of two feed bins, the helical feed chain-drive section is placed on the top of two weighing hoppers, described belt lace drive end unit is positioned over a weighing hopper bottom, the belt lace chain-drive section links to each other with mini three links valve charging aperture, the mini three links valve is placed on the chain-wales, two discharging openings of mini three links valve link to each other with two fabric mixers respectively, described two fabric mixers are placed on the chain-wales, described fabric mixer underneath is equipped with six pawl hoppers, six pawl hoppers link to each other with automatic shop cloth pavier, described automatic shop cloth pavier has two, all is placed with 1# below, 2# roller platform.
Described big belt feeder has one to be placed on another weighing hopper bottom, described big belt feeder links to each other with full three links valve charging aperture, the discharging opening of full three links valve expects that mixer links to each other in two, the material mixer is placed on the large platform in described, spreading machine is expected in placing in middle material spreading machine bottom, the material spreading machine is one in described, and middle material spreading machine also is erected on the 1# roller platform.
Described clapper die spotting press is one and is arranged in the middle of 1# and two roller platforms of 2#; clapper die spotting press turns over turnback with the cope match-plate pattern above the 2# roller platform and is placed on the lower bolster; two templates are integrated; then two templates that unite two into one are delivered to loader; described loader is three; loader is delivered to hot press with the template that unites two into one; described hot press is three; through compacting after a while; unloader will be produced good decorative plate of outer wall and pull out from hot press, and described unloader is three, is placed with 1# roller platform under the unloader; the decorative plate of outer wall that suppresses is delivered to the plate machine of tearing open by 1# roller platform; the described plate machine of tearing open is two, tears the plate machine open 3# roller platform is delivered in the cope match-plate pattern dismounting, and remaining Side fascia and lower bolster are finished the plate work of tearing open by tearing the plate machine open; successfully pulling down decorative plate of outer wall is sent to piler and piles up; lower bolster is transported to 4# roller platform, is respectively arranged with scavenging machine on 3# and the 4# roller platform; machine for brushing, each one of dryer.The bolster that is removed cleans up through the material of scavenging machine with remained on surface, and machine for brushing is brushed releasing agent on bolster, in the oven dry through dryer uniformly.
Beneficial effect: compared with prior art, the present invention has the following advantages:
(1) can realize material loading, weigh, material in stirring, the paving material, shop, cut, flattening-out, plywood, pressurize, tear open plate, put plate, the full-automation of a series of production processes such as cleaning, brushing, oven dry.
(2) this production line can be produced 140000 square metres of (annual with calculating in 300 days, calculated with 8 hours every day) decorative panels per year, and all recruitments (containing administrative staff) are 30, and on average productivity ratio is 0.46 ten thousand square metres for each person every year.
(3) sheet material rupture strength 〉=20MPa, compression strength 〉=20MPa, tensile strength 〉=4.1MPa, fire-protection rating A1 level, 8 grades of antidetonation grades, water absorption rate (24 hours)≤1%.
(4) whole production line is full-automatic a large amount of manpowers of saving, and production efficiency increases substantially.Each unit is controlled by automatic controller, and automatization level is higher; Full-automatic operation, it is higher to reduce artificial use cost and production capacity.Production efficiency is 4.6 times of original mode of production; Utilize forest discarded objects such as wood chip, crude fibre to be raw material, make dalle, reduce the use amount of clay brick, have the good energy-conservation environmental-protection function, can utilize 7000 tons of solid waste such as sawdust, stalk every year.
Description of drawings
Fig. 1 is the structural representation of new material decorative plate of outer wall automatic production line complete set of equipments.
The specific embodiment
The present invention is described further below in conjunction with specific embodiment.
As shown in Figure 1; new material decorative plate of outer wall automatic production line complete set of equipments comprises feed bin 1; conveying worm 2; weighing hopper 3 and 4; belt feeder (comprises belt lace machine 5; big belt feeder 13); the threeway material distributing valve (comprises mini three links material distributing valve 6; full three links material distributing valve 14); fabric mixer 8 and 9; six pawl hoppers 10; automatically cut cloth pavier 11 and 12; middle material mixer 15 and 16; middle material spreading machine 18; clapper die spotting press 19; hot press 23; 24 and 25; raceway; the roller platform (comprises 1#; 2#; 3#; 4#); scavenging machine 32 and 33; machine for brushing 34 and 35 and equipment such as dryer 36 and 37.
The roller platform comprises 1# roller platform, 2# roller platform, 3# roller platform and 4# roller platform, and 3# roller platform links to each other with 1# roller platform, and 2# roller platform links to each other with 4# roller platform.Article four, conveying worm 2 afterbodys intersection is positioned over the bottom of two feed bins 1, conveying worm 2 heads are placed on the top of two weighing hoppers 3 and 4, belt lace machine 5 afterbodys are positioned over weighing hopper 4 bottoms, belt lace machine 5 heads link to each other with mini three links valve 6 charging apertures, mini three links valve 6 is placed on the chain-wales 7,6 two discharging openings of mini three links valve link to each other with 9 with two fabric mixers 8 respectively, two fabric mixers 8 and 9 are placed on the chain-wales 7, fabric mixer underneath is equipped with six pawl hoppers 10, six pawl hoppers 10 link to each other with automatic shop cloth pavier, automatically shop cloth pavier has two to be 11 and 12, is placed with 1# respectively, 2# roller platform.Big belt feeder 13 is placed on weighing hopper 3 bottoms, full three links valve 14 charging apertures link to each other, the discharging opening of full three links valve 13 expects that mixer 15 links to each other with 16 in two, middle material mixer is placed on the large platform 17, material hopper top during middle material spreading machine 15 and 16 is located at, middle material hopper links to each other with middle material spreading machine 18, and middle material spreading machine 18 is one, also is erected on the 1# roller platform.Clapper die spotting press 19 is one and is arranged in the middle of 1# and two roller platforms of 2#; clapper die spotting press 19 turns over turnback with the cope match-plate pattern above the 2# roller platform and is placed on the lower bolster; two templates are integrated; then two templates that unite two into one are delivered to loader; it is 20 that loader is three; 21 and 22; loader is delivered to hot press with the template that unites two into one; it is 23 that hot press is three; 24 and 25; through compacting after a while; unloader will be produced good decorative plate of outer wall and pull out from hot press; it is 26 that unloader is three; 27 and 28; be placed with 1# roller platform under the unloader; the decorative plate of outer wall that suppresses is delivered to the plate machine of tearing open by 1# roller platform; tear the plate machine open being two is 29 and 30; tear plate machine 29 open 3# roller platform is delivered in the cope match-plate pattern dismounting; remaining Side fascia and lower bolster are finished the plate work of tearing open by tearing plate machine 30 open; successfully pulling down decorative plate of outer wall is sent to piler 31 and piles up; lower bolster is transported to 4# roller platform, is respectively arranged with on 3# and the 4# roller platform: scavenging machine 32 and 33; machine for brushing 34 and 35; respectively one of dryer 36 and 37.The bolster that is removed cleans up through the material of scavenging machine with remained on surface, and on bolster, the oven dry through dryer recycles machine for brushing with releasing agent brushing uniformly.
This equipment can be controlled by central control room; realize the full-automation of whole production line; during production; central control room accesses whole line production control procedures and carries out the action of producing; conveying worm 2 arrives poidometer batch box 3 with mass transport respectively by the control requirement; 4; weight reaches the numerical value that sets; conveying worm 2 quits work; belt lace machine 5 and big belt feeder 13 begin action; poidometer batch box 3; 4 discharge valves are opened material are put on belt lace machine 5 and the big belt feeder 13; belt lace machine 5 is sent material into mini three links valve 6; big belt feeder 13 is sent material into full three links valve 14; mini three links valve 6 is sent material into fabric mixer 8; material mixer 15 during full three links valve 14 is given material; after fabric mixer 8 and middle material mixer 15 stir certain hour; fabric mixer 8 is sent the material that stirs into automatic stone rag cutter 11; 12; material spreading machine 18 during middle material mixer 15 is sent into the material that stirs; this moment, 1# and 2# raceway began to drive down the cope match-plate pattern action respectively; through automatic stone rag cutter 11; finished the action of stone and shop cloth at 12 o'clock; material spreading machine 18 during lower bolster on the 1# raceway also will pass through; material mats formation in finishing; lower bolster on the 1# raceway is finished the action of fabric and middle material; cope match-plate pattern on the 2# raceway is only finished the action of fabric; the bolster of finishing of mating formation on 1# and the 2# raceway runs to clapper die spotting press 19; clapper die spotting press 19 lumps together the lower bolster that the cope match-plate pattern on the 2# raceway turns on turnback and the 1# raceway; by the 1# raceway template of moulding is sent into loader 20; finish the dress plate of 16 plates by that analogy, 16 plates have all been adorned the back and by loader 20 16 templates have been pushed the action that hot press 23 is finished the wallboard compacting.The 17th ~ 32 template delivered to loader 21 successively, by loader 21 16 plates pushed the compacting action that hot press 24 is finished wallboard again.The 33rd ~ 48 template delivered to loader 22 successively, by loader 22 16 plates pushed the compacting action that hot press 25 is finished wallboard again, and the like.The wallboard that hot press 23 suppresses by unloader 26 with 16 disposable pulling out of wallboard, deliver to the plate machine 29 of tearing open successively by the 1# raceway, tear plate machine 29 open 3# roller platform is delivered in the cope match-plate pattern dismounting, remaining wallboard and lower bolster are finished the plate work of tearing open by tearing plate machine 30 open, successfully pulling down decorative plate of outer wall is sent to piler 31 and piles up, lower bolster is transported to 4# roller platform, the bolster that is removed cleans up through scavenging machine 32 and 33 materials with remained on surface, machine for brushing 34 and 35 is brushed releasing agent on bolster uniformly, in the oven dry through dryer 36 and 37, lower bolster on cope match-plate pattern on the 3# raceway and the 4# raceway is sent on the corresponding 2# or 1# raceway, to realize continuous production separately.
Equipment of the present invention can be realized material loading, weighs, material in the stirring, paving material, shop, cut, flattening-out, plywood, pressurize, tear open plate, put plate, the full-automation of a series of production processes such as cleaning, brushing, oven dry.
This device fabrication line can be produced 140000 square metres of (annual with calculating in 300 days, calculated with 8 hours every day) decorative panels per year, and all recruitments (containing administrative staff) are 30, and on average productivity ratio is 0.46 ten thousand square metre for each person every year.
Whole production line is full-automatic a large amount of manpowers of saving, and production efficiency increases substantially.Each unit is controlled by automatic controller, and automatization level is higher; Full-automatic operation, it is higher to reduce artificial use cost and production capacity.Production efficiency is 4.6 times of original mode of production; Utilize forest discarded objects such as wood chip, crude fibre to be raw material, make dalle, reduce the use amount of clay brick, have the good energy-conservation environmental-protection function, can utilize 7000 tons of solid waste such as sawdust, stalk every year.
Sheet material rupture strength 〉=the 20MPa of preparation, compression strength 〉=20MPa, tensile strength 〉=4.1MPa, fire-protection rating A1 level, 8 grades of antidetonation grades, water absorption rate (24 hours)≤1%.
Claims (4)
1. a new material decorative plate of outer wall automatic production line complete set of equipments is characterized in that: comprise feed bin (1), conveying worm (2), weighing hopper, belt feeder, threeway material distributing valve, fabric mixer, six pawl hoppers (10), automatic pavier, middle material mixer, middle material hopper, middle material spreading machine, clapper die spotting press (19), hot press, roller platform, tear plate machine, scavenging machine, machine for brushing and dryer open; Described roller platform comprises 1# roller platform, 2# roller platform, 3# roller platform and 4# roller platform, and described conveying worm (2) is located between feed bin (1) and the weighing hopper; Described belt feeder is located between weighing hopper and the threeway material distributing valve; Described threeway material distributing valve is located at fabric mixer top, establishes six pawl hoppers (10) below the fabric mixer, six pawl hoppers (10) with establish automatic pavier and link to each other, described automatic pavier respectively arranges one on 1# roller platform and 2# roller platform; Expect in described that mixer is located at threeway material distributing valve below, be located at middle material hopper top, described middle material hopper links to each other with middle material spreading machine, and described middle material spreading machine is located on the 1# roller platform; Described clapper die spotting press (19) is located in the middle of 1# roller platform and two roller platforms of 2#, described clapper die spotting press (19) by raceway successively be located at 1# roller platform on loader, hot press, unloader link to each other; Described unloader by raceway with tear plate machine, scavenging machine, machine for brushing and dryer open and link to each other successively, described plate machine, scavenging machine, machine for brushing and the dryer torn open all has setting on 3# roller platform and 4# roller platform; 3# roller platform links to each other with 1# roller platform, and 2# roller platform links to each other with 4# roller platform.
2. new material decorative plate of outer wall automatic production line complete set of equipments according to claim 1, it is characterized in that: described conveying worm (2) has 4, the afterbody intersection is located at the bottom of two feed bins (1), and conveying worm (2) head is located at the top of two weighing hoppers (3,4); Described belt feeder comprises belt lace machine (5) and big belt feeder (13), belt lace machine (5) afterbody is located at weighing hopper (4) bottom, belt lace machine (5) head links to each other with mini three links valve (6) charging aperture, mini three links valve (6) is located on the chain-wales (7), (6) two discharging openings of mini three links valve respectively with two fabric mixers (8,9) link to each other, described two fabric mixers (8,9) be located on the chain-wales (7), described fabric mixer (8,9) be provided with six pawl hoppers (10) below, six pawl hoppers (10) and automatic shop cloth pavier (11,12) link to each other described automatic shop cloth pavier (11,12) be located at respectively on 1# roller platform and the 2# roller platform.
3. new material decorative plate of outer wall automatic production line complete set of equipments according to claim 1 according to claim 2, it is characterized in that: described big belt feeder (13) is located at weighing hopper (3) bottom, described big belt feeder (13) links to each other with full three links valve (14) charging aperture, the discharging opening of full three links valve (14) is expected mixer (15 in two, 16) link to each other, material mixer (15 in described, 16) be located on the large platform (17), middle material spreading machine (15,16) material spreading machine (18) during establish the bottom, described middle material spreading machine (18) is located on the 1# roller platform.
4. new material decorative plate of outer wall automatic production line complete set of equipments according to claim 1 according to claim 3; it is characterized in that: described clapper die spotting press (19) is one; be located in the middle of 1# roller platform and the 2# roller platform; clapper die spotting press (19) turns over turnback with the cope match-plate pattern above the 2# roller platform and is placed on the lower bolster; two templates are integrated; then two templates that unite two into one are delivered to loader (20; 21; 22); described loader is three; loader is delivered to hot press (23 with the template that unites two into one; 24; 25); described hot press is three; through compacting after a while; unloader (26; 27; 28) will produce good decorative plate of outer wall from hot press (23; 24; 25) pull out in; described unloader is three; unloader (26; 27; 28) be placed with 1# roller platform under; the decorative plate of outer wall that suppresses is delivered to the plate machine (29 of tearing open by 1# roller platform; 30); the described plate machine of tearing open is two; tear plate machine (29) open 3# roller platform is delivered in the cope match-plate pattern dismounting; remaining Side fascia and lower bolster are finished the plate work of tearing open by tearing plate machine (30) open; successfully pulling down decorative plate of outer wall is sent to piler (31) and piles up; lower bolster is transported to 4# roller platform, is respectively arranged with scavenging machine (32 on 3# and the 4# roller platform; 33); machine for brushing (34; 35); dryer (36; 37) each one.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310119137 CN103182735A (en) | 2013-04-08 | 2013-04-08 | Complete equipment for automatic production line of external wall decorating boards made of novel materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201310119137 CN103182735A (en) | 2013-04-08 | 2013-04-08 | Complete equipment for automatic production line of external wall decorating boards made of novel materials |
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| CN103182735A true CN103182735A (en) | 2013-07-03 |
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| CN 201310119137 Pending CN103182735A (en) | 2013-04-08 | 2013-04-08 | Complete equipment for automatic production line of external wall decorating boards made of novel materials |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105252641A (en) * | 2015-09-10 | 2016-01-20 | 卓达新材料科技集团有限公司 | Automatic production line for plate |
| CN106313301A (en) * | 2015-04-01 | 2017-01-11 | 泉州市三联机械制造有限公司 | Production line of light heat-insulation energy-saving wall board |
| CN108861408A (en) * | 2018-05-25 | 2018-11-23 | 佛山市南海区业欣纤维制品有限公司 | A kind of process of automatic material receiving hot pressing |
| CN108908679A (en) * | 2018-07-14 | 2018-11-30 | 肇庆威尼托机械有限公司 | Using the system and method for rubber pattern production quartzite slate |
| CN109624050A (en) * | 2019-01-31 | 2019-04-16 | 唐山兴达成新型建材有限公司 | A kind of new material partition plate automatic production line is with tearing trigger and its control method open |
-
2013
- 2013-04-08 CN CN 201310119137 patent/CN103182735A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106313301A (en) * | 2015-04-01 | 2017-01-11 | 泉州市三联机械制造有限公司 | Production line of light heat-insulation energy-saving wall board |
| CN106313301B (en) * | 2015-04-01 | 2018-08-10 | 泉州市三联机械制造有限公司 | A kind of production line of light thermal-insulation energy-saving wall board |
| CN105252641A (en) * | 2015-09-10 | 2016-01-20 | 卓达新材料科技集团有限公司 | Automatic production line for plate |
| CN108861408A (en) * | 2018-05-25 | 2018-11-23 | 佛山市南海区业欣纤维制品有限公司 | A kind of process of automatic material receiving hot pressing |
| CN108908679A (en) * | 2018-07-14 | 2018-11-30 | 肇庆威尼托机械有限公司 | Using the system and method for rubber pattern production quartzite slate |
| CN109624050A (en) * | 2019-01-31 | 2019-04-16 | 唐山兴达成新型建材有限公司 | A kind of new material partition plate automatic production line is with tearing trigger and its control method open |
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Application publication date: 20130703 |