CN101352891A - Technique and production line for integrally molding and assembling large plate - Google Patents
Technique and production line for integrally molding and assembling large plate Download PDFInfo
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- CN101352891A CN101352891A CNA2008100319327A CN200810031932A CN101352891A CN 101352891 A CN101352891 A CN 101352891A CN A2008100319327 A CNA2008100319327 A CN A2008100319327A CN 200810031932 A CN200810031932 A CN 200810031932A CN 101352891 A CN101352891 A CN 101352891A
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- integral molding
- large plate
- assembling large
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Abstract
The invention relates to an integrated molding technique of an assembling big panel and a production line and consists of a raw material bin 1, a feed system, an integrated forming device 11, a belt transmission device 12, a synchronous cutting device 13, a quick rolling device 19, a idler pulley device 20, a grab board manipulator 21, a stacking trolley 22 and an electric control center. The feed system comprises the raw material bin 1, a metering screw conveyer 2, a proportion screening device 3, hoisting machines 5 and 7, a powder blending and stirring device 6, a storage bin 9 and a metering spiral scale 10; the molding technique is as follows: powder material is treated with water-powder blending and stirring, vacuum extrusion forming, surface detail rolling and shaping and surfacing by the integrated forming device 11 and then is cut into the assembling big panel formed by the invention according to a set length. The production line can realize semi-automation production operation, improve yield, guarantee product quality, reduce production cost and labor intensity and has the advantages of reasonable equipment structure and simple technique, and the finished product is light and energy-saving and has heat insulation property and high intensity.
Description
Technical field
The invention belongs to the building machinery technical field, relate in particular to the production equipment of a kind of lightweight, insulation, energy-saving wall board.
Background technology
At present the mode of production ubiquity mechanization degree in traditional wallboard of building and building material industry or building block is not high, and at the bottom of the production efficiency, wastage of material is big, fails to satisfy the insulation of building material material, the requirements of saving energy of national existing popularization.
Summary of the invention
The problem that the present invention solves is, at the defective of prior art, provides a kind of novel integral molding assembling large plate technology and production line, and this production-line technique is reasonable, the mechanization degree height.Use this production line can realize continuous production operation, enhance productivity, reduce production costs, reduce labor intensity, product meets or exceeds every technical indicator of country's promulgation fully.
Technical solution of the present invention is, described integral molding assembling large plate technology and production line, referring to Fig. 1 and Fig. 2, claim, fiber water feed system, integral molding device, belt transmission device, grab that sheetpile is put device and the electrical control center is formed by proportioning screening feeding system, metering screw.Described proportioning screening feeding system has at least 2 former feed bins 1, former feed bin 1 bottom discharging opening is respectively equipped with metering screw conveyer 2, the discharging opening of metering screw conveyer 2 inserts proportioning screening chamber 3, proportioning screening chamber 3 bottom discharging openings are connected with elevator 5 underfeed mouths, elevator 5 upper part discharge port pipes are connected to dry powder blend agitating device 6, dry powder blend agitating device 6 bottom discharging openings are connected with elevator 7 underfeed mouth pipes, and elevator 7 upper part discharge port are connected with storage bin 9 top charging aperture pipes.Be connected with metering screw between storage bin 9 discharging openings and integral molding device 11 charging apertures and claim 10, simultaneously the fiber water feed system 15-17 pipe charging aperture of formula shaped device 11 that is connected in one.Described integral molding device 11 discharging openings plane on the belt of belt transmission device 12, be provided with synchronization cutting mechanism 13 between described belt transmission device 12 and the quick idler pulley device 19, described integral molding device 11 vertically is installed on the support of belt transmission device 12, and the described sheetpile of grabbing is put device and comprised roller rack 20, grabs plate manipulator 21 and stack dolly 22.
When more than device constitutes integral molding assembling large plate technology of the present invention and production line use, the raw material of former feed bin 1 is delivered to proportioning screening chamber 3 through metering screw conveyer 2, send into dry powder blend device 6 through the raw material of proportioning screening by elevator 5 and fully mix, it is standby that compound is delivered to storage bin 9 through elevator 7.The powder of storage bin 9 claims 10 to deliver to the last plane that integral molding device 11 carries out pigment mixing stirring, extrusion under vacuum and is laid on operating belt transmission device through metering screw, through the surface detail roll forming, synchronization cutting mechanism 15 cuts into assembling large plate of the present invention by setting dimensions again.Assembling large plate is delivered to above the roller rack 20 through quick tourelle 19, by grabbing plate manipulator 21 sheetpile is placed on above the dolly 22 again, by fork truck or private carrier production board is transported to the oven dry of dry storehouse then or directly is transported to the products storage stock to put in a suitable place to breed and protect.
Integral molding assembling large plate technology and production line the invention has the beneficial effects as follows: owing to can overcome the defective of prior art, mechanization and semi-automatic production have been realized, improved production efficiency, reduced labour intensity, improved production environment, and end product-assembling large plate of producing has more advantages such as insulation, energy-saving and environmental protection, ecology.
Description of drawings
Fig. 1 is the structural representation of an integral molding assembling large plate technology of the present invention and a specific embodiment of production line;
Fig. 2 is the reference diagram of overlooking embodiment illustrated in fig. 1.
Be denoted as among Fig. 1-2: 1, former feed bin, 2, the metering screw conveyer, 3, proportioning screening chamber, 4, deduster, 5, elevator, 6, the dry powder blend mixer, 7, elevator, 8, deduster, 9, storage bin, 10, metering screw claims, 11, integral molding device, 12, belt transmission device, 13, synchronous cutting device, 15-17, fiber water metering feedway, 18, the electrical control center, 19, tourelle fast, 20, roller rack, 21, grab the plate manipulator, 22, stack dolly.
The specific embodiment
Referring to Fig. 1-2, the integral molding assembling large plate technology and the production line of this embodiment of the invention, wherein 2 of metering screw conveyers are selected commercially available SSJ-I type for use, 2 of dedusters are selected commercially available DMC type pulse jet bag dust collector for use, 2 of elevators are selected commercially available GYTS-1 type bucket elevator for use, the corollary equipment that all the other all select for use building materials development in science and technology Co., Ltd of the refined nation in Hunan to produce.
Above-mentioned member is implemented with reference to layout shown in Fig. 1-2 by technique scheme of the present invention, be the integral molding assembling large plate technology and the production line of this embodiment of the invention, the bottom feed opening of 2 former feed bins 1 is connected with 2 metering screw conveyers, 2 charging aperture pipes respectively, the discharging opening of 2 metering screw conveyers is all introduced in the proportioning screening chamber 3, proportioning screening 3 bottoms, chamber are lifted with vibrating screener 14, vibrating screener 14 bottom discharging openings are connected with elevator 5 pipes, the elevator upper part discharge port is connected with dry powder blend agitating device 6 pipes down, dry powder blend agitating device 6 bottom discharging openings are connected with elevator 7 underfeed mouth pipes, elevator 7 upper part discharge port are connected with storage bin 9 pipes down, storage bin 9 bottom discharge mouths claim 10 charging aperture pipes to be connected with metering screw, metering screw weighs up the material mouth down and integral molding device charging aperture is flexible coupling, and the 15-17 that comes from fiber water metering feed system simultaneously is connected with integral molding device 11 top water inlet pipes.Belt transmission device 12 is arranged at the discharging opening below of integral molding device.Between belt transmission device afterbody and quick tourelle, synchronization cutting mechanism is installed.During use, the cement of former feed bin 1 or gypsum or other light materials are delivered to proportioning screening chamber 3 by metering screw conveyer 2 respectively or simultaneously in proportion, powder after screening enters dry powder blend agitating device 6 by elevator 5 and fully mixes, and it is stand-by that mixed powder enters storage bin 9 by elevator 7.When claiming 10 to deliver in the integral molding device 11 by metering screw when, the powder of storage bin 9 starts integral molding device 11, belt transmission device 12, mix stirring through integral molding device 11 pigment, extrusion under vacuum is laid on the plane of belt transmission device 12 belts again through the surface detail roll extrusion, surfacing, cut into end product-assembling large plate of the present invention by setting dimensions then, deliver on the roller rack 20 through quick tourelle 19 again, assembling large plate is placed on to stack on the dolly 22 stacks with grabbing plate manipulator 21, by fork truck or special-purpose loading and unloading facility assembling large plate is transported to oven dry storehouse drying or air dry stock then and puts in a suitable place to breed and protect.
Integral molding assembling large plate technology of the present invention of Gou Chenging and production line are through trial production thus, and every technical indicator reaches designing requirement fully.This equipment inputs to the Chen Canghua of product from raw material, and whole process has realized mechanization and semi-automatic production operation, and energy consumption is little, reduced investment, cost are low, environmentally safe.
Claims (3)
1, a kind of integral molding assembling large plate technology and production line, it is characterized in that it is claimed 10, integral molding device 11, belt transmission device 12, synchronous cutting device 13, grabbed that sheetpile is put device and a complete semi-automatic production line is formed at electrical control center 18 by former feed bin 1, proportioning screening feeding system, metering screw.
According to claim 1, described integral molding assembling large plate technology and production line, it is characterized in that 2, proportioning screening feeding system is by former feed bin 1, proportioning screening plant 3, elevator 5 and 7, mixed stirring device 6, storage bin 9 is formed.Be connected with metering screw conveyer 2 between described former feed bin and the proportioning screening plant, the raw material of proportioning screening is delivered to dry powder blend agitating device 6 through bucket elevator 5, and it is standby that compound is delivered to storage bin 9 through bucket elevator 7.
3, according to claim 1, described integral molding assembling large plate technology and production line is characterized in that, integral molding device 11 is made up of pigment mixing and blending machine structure, extrusion under vacuum mechanism, surface detail roll forming mechanism and surfacing mechanism.This device and metering screw claim 10 outlets to be flexible coupling, and are connected with fiber water mixing weighing feedway 15-17 pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100319327A CN101352891A (en) | 2008-07-30 | 2008-07-30 | Technique and production line for integrally molding and assembling large plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100319327A CN101352891A (en) | 2008-07-30 | 2008-07-30 | Technique and production line for integrally molding and assembling large plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101352891A true CN101352891A (en) | 2009-01-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008100319327A Pending CN101352891A (en) | 2008-07-30 | 2008-07-30 | Technique and production line for integrally molding and assembling large plate |
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| CN (1) | CN101352891A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171025A (en) * | 2013-03-19 | 2013-06-26 | 中交一航局第二工程有限公司 | Interlocking piece, interlocking piece quick pressing prefabrication device, and method with same |
| CN104816379A (en) * | 2015-05-14 | 2015-08-05 | 王旭广 | Full-automatic production line for light wallboard |
| CN105196411A (en) * | 2015-10-10 | 2015-12-30 | 阆中市金博瑞新型墙材有限公司 | Production line for automatically producing perforated bricks |
| CN111093923A (en) * | 2017-09-19 | 2020-05-01 | 吉野石膏株式会社 | Slurry discharge pipe of mixer and slurry discharge method |
-
2008
- 2008-07-30 CN CNA2008100319327A patent/CN101352891A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171025A (en) * | 2013-03-19 | 2013-06-26 | 中交一航局第二工程有限公司 | Interlocking piece, interlocking piece quick pressing prefabrication device, and method with same |
| CN103171025B (en) * | 2013-03-19 | 2016-04-06 | 中交一航局第二工程有限公司 | Locking plate and the pre-control equipment of locking plate fast ram and method |
| CN104816379A (en) * | 2015-05-14 | 2015-08-05 | 王旭广 | Full-automatic production line for light wallboard |
| CN105196411A (en) * | 2015-10-10 | 2015-12-30 | 阆中市金博瑞新型墙材有限公司 | Production line for automatically producing perforated bricks |
| CN105196411B (en) * | 2015-10-10 | 2017-08-01 | 阆中市金博瑞新型墙材有限公司 | A kind of production line of automated production porous brick |
| CN111093923A (en) * | 2017-09-19 | 2020-05-01 | 吉野石膏株式会社 | Slurry discharge pipe of mixer and slurry discharge method |
| CN111093923B (en) * | 2017-09-19 | 2021-07-09 | 吉野石膏株式会社 | Slurry discharge pipe of mixer and slurry discharge method |
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| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20090128 |