CN103171025A - Interlocking piece, interlocking piece quick pressing prefabrication device, and method with same - Google Patents
Interlocking piece, interlocking piece quick pressing prefabrication device, and method with same Download PDFInfo
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- CN103171025A CN103171025A CN2013100889815A CN201310088981A CN103171025A CN 103171025 A CN103171025 A CN 103171025A CN 2013100889815 A CN2013100889815 A CN 2013100889815A CN 201310088981 A CN201310088981 A CN 201310088981A CN 103171025 A CN103171025 A CN 103171025A
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- locking plate
- pressurizing unit
- punching press
- feeder channel
- storage compartment
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Abstract
The invention discloses an interlocking piece and an interlocking piece quick pressing prefabrication device. The device is installed on a base and comprises a material loading platform which is connected with a material storage chamber through a conveying device. The bottom of the material storage chamber is communicated with a material supply channel, and a switch door is arranged at the joint of the material supply channel and the material storage chamber. A horizontal pushing device used for material supply is arranged on one side of the material supply channel, when the horizontal pushing device is in motion, the switch door is opened, and when the horizontal pushing device is reset, the switch door is closed. An interlocking piece squeezing device capable of being opened and closed is arranged on the other side of the material supply channel. A hoisting and transferring platform is connected with the interlocking piece squeezing device. The invention further discloses a method for manufacturing interlocking pieces with the pressing prefabrication device. By the aid of the interlocking piece quick pressing prefabrication device, support equipment like a concrete mixing plant in the traditional production process is not needed, one-time extrusion forming is achieved, maintenance is not required, production efficiency is high, and cost is low. By means of the method for manufacturing interlocking pieces, no much labor work is used, and operation is convenient.
Description
Technical field
The present invention relates to the construction material production field, relate to specifically a kind of pre-control equipment of quick punching press and the method for locking plate that uses and locking plate in water conservancy project waterway regulation process.
Background technology
The interlocking segment size dimension is more than or equal to 40cm, and is integrally connected by polypropylene rope and becomes a unit, and each unit length and width is called locking plate greater than 4m.Locking plate is the shop fixtures material in the waterway regulation process, is mainly protection and suppression for software is arranged, prevents that bedding from washing away.The locking plate traditional processing technology is as follows:
Loose tool at the bottom of the fixing concrete locking plate, the cleaning template, evenly coating release agent, paste grout stop belt, lays the concrete block connecting rope by the template preformed hole, and every locking plate needs to connect with polypropylene rope.
Concreting uses door machine or loop wheel machine cage to divide ash, and artificial spade enters mould, and the internal vibration rod vibrates; Or use special concrete chute, by the concrete tank car put concrete by chute directly into template, the internal vibration rod vibrates; Continuous placing answered by the concrete of same locking plate until casting complete.
After concrete vibrating is completed, receive for the first time face.Before concrete initial set, receive for the second time face.After the receipts face is completed, guarantee that the concrete surface level is smooth, and without smearing trace.Pouring concrete should carry out continuously, for some reason the time that should maybe can reinvent less than the concrete presetting period of anterior layer intermittent time.After concrete initial set is completed, must the watering maintenance.
It is 10Mpa that concrete strength reaches 50%() after carry out patrix and remove.
During form removable, should not form impact load to locking plate, avoid the interlocking segment corner angle destroyed.Backform is placed on assigned address after removing.
In time take effective maintenance measure.The watering curing time must not be less than 14 days.Maintenance on every 2 hours of daytime once, maintenance in every 4 hours of evening once keeps concrete to be in moisture state, the maintenance of must not sprinkling water during lower than 5 ℃ when daily mean temperature.
Before concrete strength reaches 1.2N/mm2, must not trample thereon or installation form and support.
After reaching 70%, concrete strength carries out locking plate depanning, handling, stacking.
After the locking plate depanning, in time clear up template, in order to using next time.
Move to storage area after the locking plate depanning and continue maintenance, locking plate is stacked height must not be more than 20 layers.
The fortune shipment is had bad luck, gone out to concrete interlocking patch.
Have bad luck in interlocking film studio by loop wheel machine and flat bed transport vehicle and special hoisting bar realization.
Terminal ship is realized by loop wheel machine, flat car and special hoisting bar.
Traditional processing technology need to drop into a large amount of artificial and equipment, but production efficiency is low, and curing time is long, and production cost is high.
Summary of the invention
Technical problem to be solved by this invention just is to provide a kind of prefabricated Apparatus and method for of quick punching press that can the mechanization production locking plate.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
The pre-control equipment of the quick punching press of a kind of locking plate, this equipment is installed on pedestal, comprises material loading platform, and material loading platform is connected with the storage compartment by conveyer; The bottom, storage compartment is communicated with feeder channel, and the junction of feeder channel and storage compartment is provided with switch gate; One side of feeder channel is that feed pushes away with horizontal-top, and horizontal-top pushes when capable, and above-mentioned switch gate is opened, and when horizontal pushing tow resetted, above-mentioned switch gate was closed; But the opposite side of feeder channel is the locking plate pressurizing unit of folding; The lifting transferring platform is connected with the locking plate pressurizing unit.
Further, described storage compartment has two at least.
Further, the top of lifting transferring platform is equipped with conveyer belt.
Further, described locking plate pressurizing unit comprises the upper die and lower die that cooperatively interact, and wherein patrix is compression set, and counterdie is telescopic springform.
Further, also be provided with the detection system that the control siccative enters modulus on the counterdie of described locking plate pressurizing unit.
The quick punching press method for prefabricating of a kind of locking plate uses above-mentioned equipment, comprises the steps:
(1) preset the locking plate connection cord in the counterdie of locking plate pressurizing unit;
(2) open conveyer, pre-prepd dry concrete on material loading platform is sent into storage compartment and feeder channel;
(3) switch gate is opened, and the dry concrete in horizontal-top handle feeder channel is pushed in the counterdie of locking plate pressurizing unit;
(4) after detection system detected entering modulus and meeting the requirements of dry concrete, horizontal pushing tow resetted, and switch gate is closed, and the dry concrete in the storage compartment enters feeder channel and waits for;
(5) closed locking plate pressurizing unit, patrix extruding counterdie makes it bounce back with pressure, and locking plate is compressing;
(6) patrix of locking plate pressurizing unit resets;
(7) locking plate of moulding is sent into the lifting transferring platform.
Further, by the locking plate that the quick punching press method for prefabricating of above-mentioned locking plate is produced, this locking plate is formed by connecting by a plurality of interlocking segments, and wherein connection cord is polypropylene rope, the every length of a film 〉=4m of one time punching molded locking plate, wide 〉=4m.
[0024]The invention has the beneficial effects as follows:
The pre-control equipment of the quick punching press of locking plate disclosed in this invention has omitted the corollary equipments such as concrete mixing plant that use in the traditional processing technology, and disposable extrusion modling, need not maintenance, and production efficiency is high, and cost is low.
The quick punching press method for prefabricating of locking plate disclosed in this invention drops into manually few, easy to operate.
Description of drawings
Fig. 1 is the structural representation of the pre-control equipment of the quick punching press of the disclosed locking plate of the embodiment of the present invention 1;
Fig. 2 is the schematic diagram of the step (2) of the quick punching press method for prefabricating of the disclosed locking plate of the embodiment of the present invention 1;
Fig. 3 is the schematic diagram of the step (3) of the quick punching press method for prefabricating of the disclosed locking plate of the embodiment of the present invention 1;
Fig. 4 is the schematic diagram of the step (4) of the quick punching press method for prefabricating of the disclosed locking plate of the embodiment of the present invention 1;
Fig. 5 is the schematic diagram of the step (5) of the quick punching press method for prefabricating of the disclosed locking plate of the embodiment of the present invention 1;
Fig. 6 is the schematic diagram of the step (6) of the quick punching press method for prefabricating of the disclosed locking plate of the embodiment of the present invention 1;
Fig. 7 is the schematic diagram of the step (7) of the quick punching press method for prefabricating of the disclosed locking plate of the embodiment of the present invention 1.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
Embodiment 1, as shown in Figure 1, the present embodiment discloses the pre-control equipment of the quick punching press of a kind of locking plate, this equipment is installed on pedestal 1, this equipment comprises material loading platform 2, and material loading platform 2 is connected with storage compartment 4 by conveyer 3, totally two of storage compartments, 4 bottoms, storage compartment are communicated with feeder channel 5, and feeder channel 5 is provided with switch gate 6 with the junction of storage compartment 4; One side of feeder channel 5 is that feed pushes away 7 with horizontal-top, and during horizontal pushing tow 7 operation, above-mentioned switch gate 6 is opened, and when horizontal pushing tow 7 resetted, above-mentioned switch gate 6 was closed; But the opposite side of feeder channel is the locking plate pressurizing unit of folding, this device comprises the upper die and lower die that cooperatively interact, wherein patrix 81 is compression set, counterdie 82 is telescopic springform, also be provided with on counterdie 82 and control the detection system that siccative enters modulus, lifting transferring platform 9 is connected with the locking plate pressurizing unit, and the top of lifting transferring platform 9 is equipped with conveyer belt.
The pre-control equipment of the quick punching press of the disclosed locking plate of the present embodiment has omitted the corollary equipments such as concrete mixing plant that use in the traditional processing technology, and disposable extrusion modling, need not maintenance, and production efficiency is high, and cost is low.
The present embodiment also discloses the quick punching press method for prefabricating of a kind of locking plate, uses above-mentioned equipment, comprises the steps:
(1) preset the locking plate connection cord in the counterdie 82 of locking plate pressurizing unit;
(2) as shown in Figure 2, open conveyer 3, pre-prepd dry concrete on material loading platform 2 is sent into storage compartment 4 and feeder channel 5;
(3) as shown in Figure 3, switch gate 6 is opened, and horizontal pushing tow 7 is pushed to the dry concrete in feeder channel 5 in the counterdie 81 of locking plate pressurizing unit;
(4) as shown in Figure 4, after detection system detected entering modulus and meeting the requirements of dry concrete, horizontal pushing tow 7 resetted, and switch gate 6 is closed, and the dry concrete in the storage compartment enters feeder channel 5 and waits for;
(5) as shown in Figure 5, closed locking plate pressurizing unit, patrix 81 extruding counterdies 82 make it bounce back with pressure, and locking plate 10 is compressing;
(6) as shown in Figure 6, the patrix 81 of locking plate pressurizing unit resets;
(7) as shown in Figure 7, the locking plate 10 of moulding is sent into lifting transferring platform 9.
The connection cord of this locking plate is polypropylene rope, the every length of a film 〉=4m of one time punching molded locking plate, wide 〉=4m.
The quick punching press method for prefabricating of the disclosed locking plate of the present embodiment drops into manually few, easy to operate.
Claims (7)
1. pre-control equipment of the quick punching press of locking plate, this equipment is installed on pedestal, it is characterized in that: this equipment comprises material loading platform, material loading platform is connected with the storage compartment by conveyer; The bottom, storage compartment is communicated with feeder channel, and the junction of feeder channel and storage compartment is provided with switch gate; One side of feeder channel is that feed pushes away with horizontal-top, and horizontal-top pushes when capable, and above-mentioned switch gate is opened, and when horizontal pushing tow resetted, above-mentioned switch gate was closed; But the opposite side of feeder channel is the locking plate pressurizing unit of folding; The lifting transferring platform is connected with the locking plate pressurizing unit.
2. the pre-control equipment of the quick punching press of locking plate according to claim 1, it is characterized in that: described storage compartment has two at least.
3. the pre-control equipment of the quick punching press of locking plate according to claim 2 is characterized in that: the top of lifting transferring platform is equipped with conveyer belt.
4. the pre-control equipment of the quick punching press of locking plate according to claim 3, it is characterized in that: described locking plate pressurizing unit comprises the upper die and lower die that cooperatively interact, and wherein patrix is compression set, and counterdie is telescopic springform.
5. the pre-control equipment of the quick punching press of locking plate according to claim 4, is characterized in that: also be provided with on the counterdie of described locking plate pressurizing unit and control the detection system that siccative enters modulus.
6. the quick punching press method for prefabricating of locking plate, use equipment as claimed in claim 5, it is characterized in that, comprises the steps:
(1) preset the locking plate connection cord in the counterdie of locking plate pressurizing unit;
(2) open conveyer, pre-prepd dry concrete on material loading platform is sent into storage compartment and feeder channel;
(3) switch gate is opened, and the dry concrete in horizontal-top handle feeder channel is pushed in the counterdie of locking plate pressurizing unit;
(4) after detection system detected entering modulus and meeting the requirements of dry concrete, horizontal pushing tow resetted, and switch gate is closed, and the dry concrete in the storage compartment enters feeder channel and waits for;
(5) closed locking plate pressurizing unit, patrix extruding counterdie makes it bounce back with pressure, and locking plate is compressing;
(6) patrix of locking plate pressurizing unit resets;
(7) locking plate of moulding is sent into the lifting transferring platform.
7. the locking plate produced of the quick punching press method for prefabricating of locking plate according to claim 6, it is characterized in that: this locking plate is formed by connecting by a plurality of interlocking segments, and wherein connection cord is polypropylene rope, the every length of a film 〉=4m of one time punching molded locking plate, wide 〉=4m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310088981.5A CN103171025B (en) | 2013-03-19 | 2013-03-19 | Locking plate and the pre-control equipment of locking plate fast ram and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310088981.5A CN103171025B (en) | 2013-03-19 | 2013-03-19 | Locking plate and the pre-control equipment of locking plate fast ram and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103171025A true CN103171025A (en) | 2013-06-26 |
| CN103171025B CN103171025B (en) | 2016-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310088981.5A Active CN103171025B (en) | 2013-03-19 | 2013-03-19 | Locking plate and the pre-control equipment of locking plate fast ram and method |
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| CN (1) | CN103171025B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363980A (en) * | 2017-08-08 | 2017-11-21 | 长江航道局 | A kind of concrete locking plate mechanized method for making and system |
| CN110640866A (en) * | 2019-08-02 | 2020-01-03 | 长江武汉航道工程局 | Interlocking plate prefabricating process |
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2013
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| WO2005038161A2 (en) * | 2003-08-08 | 2005-04-28 | Dynabloc Technologies (Pty) Ltd. | Method and apparatus for manufacturing compressed earthen blocks |
| CN2784162Y (en) * | 2005-04-21 | 2006-05-31 | 上海交通建设总承包公司 | Mould for concrete interlocking patch |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363980A (en) * | 2017-08-08 | 2017-11-21 | 长江航道局 | A kind of concrete locking plate mechanized method for making and system |
| CN110640866A (en) * | 2019-08-02 | 2020-01-03 | 长江武汉航道工程局 | Interlocking plate prefabricating process |
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| Publication number | Publication date |
|---|---|
| CN103171025B (en) | 2016-04-06 |
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