CN105799051B - The production line of the heat insulation decoration integrated wallboard of external wall structure - Google Patents
The production line of the heat insulation decoration integrated wallboard of external wall structure Download PDFInfo
- Publication number
- CN105799051B CN105799051B CN201610299116.9A CN201610299116A CN105799051B CN 105799051 B CN105799051 B CN 105799051B CN 201610299116 A CN201610299116 A CN 201610299116A CN 105799051 B CN105799051 B CN 105799051B
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- China
- Prior art keywords
- delivery track
- wallboard
- adding set
- external wall
- heat insulation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 91
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 56
- 238000005034 decoration Methods 0.000 title claims abstract description 48
- 238000003825 pressing Methods 0.000 claims abstract description 64
- 238000000465 moulding Methods 0.000 claims abstract description 53
- 238000005266 casting Methods 0.000 claims abstract description 40
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 29
- 239000000853 adhesive Substances 0.000 claims abstract description 28
- 239000007767 bonding agent Substances 0.000 claims abstract description 27
- 239000004745 nonwoven fabric Substances 0.000 claims description 26
- 238000007667 floating Methods 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 19
- 230000032258 transport Effects 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 2
- 238000009499 grossing Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 5
- 238000001514 detection method Methods 0.000 description 22
- 238000009434 installation Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 238000007569 slipcasting Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a kind of production lines for the heat insulation decoration integrated wallboard of integrally formed external wall structure that can produce the wallboard with structure sheaf, insulating layer and decorative layer.The production line includes delivery track；Molding die conveying device is provided on the delivery track；Above delivery track molding die hanging apparatus, structure sheaf casting device, mortar adhesive agent adding set, thermal insulation board hanging apparatus, pressing device, second bonding agents adding set, decorative layer adding set, the second pressing device are disposed with from one end of delivery track to the other end.The production efficiency of the production line of the heat insulation decoration integrated wallboard of external wall structure can be improved using the production line of the heat insulation decoration integrated wallboard of the external wall structure, reduce production cost.Process is simple simultaneously, and easy to operate, production efficiency is higher.To reduce the construction volume in house building course, construction efficiency is improved, reduces construction cost.
Description
Technical field
The present invention relates to a kind of wallboard production line, the production line of especially a kind of heat insulation decoration integrated wallboard of external wall structure.
Background technology
It is well known：With the development of the social economy, requirement of the people to the beauty and comfort level in house is higher and higher.House
Main bearing system be made of wall and structural wall board；Wherein external wall structure wallboard is mounted on the outer surface of wall.In order to realize
The residence comfort of decoration and raising house to housing appearance, it is therefore desirable to after in external wall structure wallboard, installation is complete,
Insulating layer is installed, decorative layer is arranged after installation is complete in insulating layer on insulating layer on external wall structure wallboard.However due to tradition outside
The restriction of wall construction wall board production technology can only produce the external wall structure wallboard with load-bearing.Simultaneously because outside
Insulating layer is installed very difficult on wall construction wallboard, external wall structure wallboard and insulating layer can not be temporarily carried out by the prior art
It is integrally formed.Therefore external wall structure wallboard and heat-insulation wall plate during production by individually producing, then in house
It is installed in building course.To greatly increase workload in the building course in house, the construction in house is increased
Cost.
Invention content
It can be produced with structure sheaf, insulating layer and decorative layer technical problem to be solved by the invention is to provide a kind of
The production line of the heat insulation decoration integrated wallboard of integrally formed external wall structure of wallboard.
The technical solution adopted by the present invention to solve the technical problems is：The production of the heat insulation decoration integrated wallboard of external wall structure
Line, including delivery track；Molding die conveying device is provided on the delivery track；
Above delivery track molding die hanging apparatus, structure are disposed with from one end of delivery track to the other end
Layer casting device, mortar adhesive agent adding set, thermal insulation board hanging apparatus, pressing device, second bonding agents adding set, decoration
Layer adding set, the second pressing device；It is discharge port that the molding die hanging apparatus, structure sheaf casting device have, described
Discharge port that mortar adhesive agent adding set has, thermal insulation board hanging apparatus, pressing device, second bonding agents adding set have
Discharge port, decorative layer adding set, the second pressing device be respectively positioned on the surface of delivery track；
The molding die hanging apparatus includes rack, support plate, clamping jaw, sliding trolley, lifting gear, telescopic device；
The sliding trolley is slidably mounted in rack, and the glide direction of the sliding trolley is vertical with delivery track；The support
Plate is mounted on the lower section of sliding trolley by lifting gear；The support plate both sides are both provided with clamping jaw, the telescopic device one
End is fixed on the supporting plate, and the other end is hinged with clamping jaw；The other end of the clamping jaw extends to the lower section of support plate, and is provided with
With the matched grab of molding die；Intermediate position and support plate between the both ends of the clamping jaw is hinged.
Further, the production line of the heat insulation decoration integrated wallboard of the external wall structure further includes wallboard device for discharging, institute
It states wallboard device for discharging to be arranged above delivery track, and second pressing device is located at wallboard device for discharging and with decorative layer adds
Between feeder apparatus.
Further, the production line of the heat insulation decoration integrated wallboard of the external wall structure, further includes floating device；It is described to set
Set in the surface of delivery track, and the mortar adhesive agent adding set be located at floating device and thermal insulation board hanging apparatus it
Between.
Further, the production line of the heat insulation decoration integrated wallboard of the external wall structure further includes non-woven fabrics adding set,
The non-woven fabrics adding set is arranged above delivery track, and the structure sheaf casting device be located at non-woven fabrics adding set and
Between molding die hanging apparatus.
Further, the molding die hanging apparatus further includes that mold transports guide rail, and the mold transports guide rail setting
In the lower section of clamping jaw.
Preferably, the structure sheaf casting device includes the first blender and the second blender；Second stirring seat in the plane
In the top of the first blender, and the discharge port that second blender has is located on the feeding mouth that the first blender has
Side；The discharge port that first blender has is located at the surface of delivery track.
Further, the discharge port of first blender is provided with the limiting plate extended to both sides, and the discharge port passes through
Wear limiting plate；The limiting plate is matched with wall board forming mold 150.
Preferably, the floating device includes supporting rack, support beam, pressing plate, screw rod, adjusting nut；The support is horizontal
Beam both ends are fixedly connected with supporting rack, and described screw rod one end passes through support beam and is fixedly connected with the pressing plate；The adjusting spiral shell
It is female to coordinate with screw rod, and the upside of the support beam is both provided with adjusting nut with downside, the support beam, which is located at, to be adjusted
Between nut；The pressing plate is located at the surface of delivery track.
Preferably, the pressing device includes clamping frame, crossbeam, the second screw rod, the second adjusting nut, pressure roller, pressure roller peace
Fill seat；The crossbeam both ends are fixedly connected with clamping frame, and the pressure roller both ends are both provided with pressure roller mounting base, and pacify with pressure roller
Fill seat cooperation；Second screw rod one end passes through crossbeam and is fixedly connected with pressure roller mounting base；Second adjusting nut and
Two screw rods coordinate, and the upside of the crossbeam is both provided with the second adjusting nut with downside, and the crossbeam is located at second and adjusts spiral shell
Between mother；The pressure roller is located at the surface of delivery track.
The beneficial effects of the invention are as follows：The production line of the heat insulation decoration integrated wallboard of external wall structure of the present invention, due to
It is provided with molding die hanging apparatus, structure sheaf casting device, mortar adhesive agent adding set, thermal insulation board hanging apparatus, compresses
Device, second bonding agents adding set, decorative layer adding set, the second pressing device.Therefore pass through molding die hanging apparatus
It lifts in the conveying device on wall board forming mould to delivery track.Then molding die is transported to by structure sheaf by conveying device
Below casting device, the cast of integrated panel structure layer is realized by structure sheaf casting device.The structure sheaf of integrated wallboard is poured into a mould
After the completion, mortar adhesive agent is sprayed to the upper surface of integrated wallboard by mortar adhesive agent adding set.Then conveying device
Integrated wallboard is transported to below thermal insulation board hanging apparatus, thermal insulation board is lifted into the upper table of integrated wallboard by thermal insulation board hanging apparatus
Face.Thermal insulation board is pressed on one by conveying device by below the tight device of integrated wallboard delivery pressure by pressing device after the completion of lifting
On body wallboard.After the compression of pressing device, integrated wallboard is transported to below second bonding agents adding set by conveying device,
Bonding agent is added above thermal insulation board.After the completion of bonding agent addition, integrated wallboard is transported to decorative layer addition dress by conveying device
Lower section is set, by decorative layer adding set to installation decorative layer above insulating layer, after then being compressed by the second pressing device, from
And realize the production of the heat insulation decoration integrated wallboard of external wall structure.Therefore the heat insulation decoration integrated wallboard of external wall structure of the present invention
Production line can one-pass molding have structure sheaf, insulating layer and decorative layer wallboard, external wall structure insulation and decoration can be improved
The production efficiency of the production line of integrated wallboard reduces production cost.Process is simple simultaneously, and easy to operate, production efficiency is higher.From
And the construction volume in house building course is reduced, construction efficiency is improved, construction cost is reduced.
Description of the drawings
Fig. 1 is the side view of the production line of the heat insulation decoration integrated wallboard of external wall structure in the embodiment of the present invention；
Fig. 2 is the vertical view of the production line at the heat insulation decoration integrated wallboard of external wall structure in the embodiment of the present invention；
Fig. 3 is the structural schematic diagram of the medium-sized mold-hoisting installation of the embodiment of the present invention；
Fig. 4 is the structural schematic diagram of structure sheaf casting device in the embodiment of the present invention；
Fig. 5 is the structural schematic diagram of floating device in the embodiment of the present invention；
Fig. 6 is the structural schematic diagram of pressing device in the embodiment of the present invention；
It is indicated in figure：100- molding die hanging apparatus, 101- racks, 102- support plates, 103- clamping jaws, the flexible dresses of 104-
It sets, 105- sliding trolleys, 106- lifting gears, 107- transports guide rail, the first positions 121- detection device, the inspection of the second positions 122-
Survey device, 123- the third place detection devices, the 4th position detecting devices of 124-, the 5th position detecting devices of 125-, 126- the
Six position detecting devices, the 7th position detecting devices of 127-, 200- structure sheaf casting devices, the first blenders of 210-, 220-
Two blenders, 211- discharge ports, 212- limiting plates, 300- non-woven fabrics adding sets, 400- floating devices, 401- supporting racks,
402- support beams, 403- pressing plates, 404- screw rods, 405- adjusting nuts, 500- mortar adhesive agent adding sets, 600- thermal insulation boards
Hanging apparatus, 700- pressing devices, 701- clamping frames, 702- crossbeams, 703- pressure rollers, the second screw rods of 704-, 705- second are adjusted
Nut, 706- pressure roller mounting bases, 800- second bonding agents adding sets, 900- decorative layer adding sets, 120- wallboard dischargings dress
It sets, 130- delivery tracks, the second pressing devices of 140-, 150- wall board forming molds.
Specific implementation mode
Present invention will be further explained below with reference to the attached drawings and examples.
As shown in Figures 1 to 6, the production line of the heat insulation decoration integrated wallboard of external wall structure of the present invention, including conveyor track
Road 130；It is characterized in that：Molding die conveying device is provided on the delivery track 130；
Above delivery track 130 molding die lifting dress is disposed with from one end of delivery track 130 to the other end
Set 100, structure sheaf casting device 200, mortar adhesive agent adding set 500, thermal insulation board hanging apparatus 600, pressing device 700,
Second bonding agents adding set 800, decorative layer adding set 900, the second pressing device 140；The molding die hanging apparatus
100, discharge port that structure sheaf casting device 200 has discharge port 211, the mortar adhesive agent adding set 500 have is protected
Discharge port that warm plate hanging apparatus 600, pressing device 700, second bonding agents adding set 800 have, decorative layer adding set
900, the second pressing device 140 is respectively positioned on the surface of delivery track 130；
The molding die hanging apparatus 100 includes rack 101, support plate 102, clamping jaw 103, sliding trolley 105, lifting
Device 106, telescopic device 104；The sliding trolley 105 is slidably mounted in rack 101, and the cunning of the sliding trolley 105
Dynamic direction is vertical with delivery track 130；The support plate 102 is mounted on the lower section of sliding trolley 105 by lifting gear 106；
102 both sides of the support plate are both provided with clamping jaw 103, and 104 one end of the telescopic device is fixed in support plate 102, the other end
It is hinged with clamping jaw 103；The other end of the clamping jaw 103 extends to the lower section of support plate 102, and is provided with and is matched with molding die
Grab；Intermediate position and support plate 102 between the both ends of the clamping jaw 103 is hinged.
The main function of the molding die hanging apparatus 100 is lifted to wall board forming mold 150, by wallboard at
Pattern tool 150 is lifted on delivery track 130.Chain block may be used in the molding die hanging apparatus 100, then carries out
Artificial lifting.However this kind of mode labor intensity is larger, working efficiency is relatively low.The setting of above-mentioned molding die hanging apparatus 100
Mode facilitates the lifting of wall board forming mold, improves working efficiency.
Molding die conveying device is provided on the delivery track 130, the main function of conveying device is to wallboard
Molding die is conveyed, and transport trolley may be used, and for the ease of the lasting transport of conveying device, the conveying device uses
Conveying roller；There are the delivery track 130 two parallel guide rails, the conveying roller to be mounted between two guide rails, and described
Conveying roller is persistently rotated by driving device.
The main function of the molding die hanging apparatus 100 is that wall board forming mold 150 is lifted into conveying device.
Driving may be used in the molding die hanging apparatus 100, can also use chain block, manually be lifted.
200 main function of structure sheaf casting device is the mixed mud cast for realizing integrated wallboard inner structural layer.It is described
Common building mixed mud casting equipment may be used in structure sheaf casting device 200.
The main function of the mortar adhesive agent adding set 500 is that mortar bonding is sprayed on the structure sheaf of integrated wallboard
Agent.Nozzle or spray equipment may be used in the mortar adhesive agent adding set 500.
The main function of the thermal insulation board hanging apparatus 600 is that thermal insulation board is lifted into conveying device.The thermal insulation board
Hanging apparatus 600 can use identical equipment with molding die hanging apparatus 100, that is, drive a vehicle or carried out using chain block
Artificial lifting.
The main function of the pressing device 700 be by thermal insulation board apply pressure so that thermal insulation board is tight with structure sheaf
Patch, thermal insulation board is bonded on structure sheaf.Briquetting may be used in the pressing device 7.
The main function of the second bonding agents adding set 800 is that bonding agent is sprayed on thermal insulation board.Described second is viscous
It connects agent adding set 800 and equipment identical with mortar adhesive agent adding set 500 may be used.The decorative layer adding set
900 main functions are intended to lift decorative panel on thermal insulation board, and the decorative layer adding set 900 may be used to be lifted with molding die
Device 100 uses identical equipment.
Second pressing device, 140 main function is the compression for realizing decorative layer and insulating layer, and described second compresses dress
It sets 140 and equipment identical with pressing device 700 may be used.
During work：
1, wall board forming mold 150 is lifted to the conveying device on delivery track 130 by molding die hanging apparatus 100
On.
2 and then wall board forming mold 150 is transported to by the lower section of structure sheaf casting device 200 by conveying device, passes through knot
Structure layer casting device 200 realizes the cast of integrated panel structure layer.
3, after the structure sheaf casting complete of integrated wallboard, integrated wallboard is transported to mortar adhesive agent addition dress by conveying device
500 lower sections are set,
Mortar adhesive agent is sprayed to the upper surface of integrated wallboard by mortar adhesive agent adding set 500.
4, integrated wallboard is transported to 600 lower section of thermal insulation board hanging apparatus by conveying device, and thermal insulation board hanging apparatus 600 will be protected
Warm plate is lifted into the upper surface of integrated wallboard.
5, conveying device passes through tight 700 lower section of device of integrated wallboard delivery pressure after thermal insulation board is lifted on integrated wallboard
Thermal insulation board is pressed on integrated wallboard by pressing device 700.
6, after the compression of pressing device 700, integrated wallboard is transported to second bonding agents adding set by conveying device
800 lower sections, add bonding agent above thermal insulation board.
7, after the completion of bonding agent addition, integrated wallboard is transported to 900 lower section of decorative layer adding set by conveying device, is passed through
Decorative layer adding set 900 installs decorative layer to insulating layer top.
8 then conveying device integrated wallboard is transported to the lower section of the second pressing device 140, pass through the second pressing device 140
It compresses, to realize the production of the heat insulation decoration integrated wallboard of external wall structure.
In conclusion the production line of the heat insulation decoration integrated wallboard of external wall structure of the present invention can one-pass molding have
The wallboard of structure sheaf, insulating layer and decorative layer can improve the production effect of the production line of the heat insulation decoration integrated wallboard of external wall structure
Rate reduces production cost.Process is simple simultaneously, and easy to operate, production efficiency is higher.
After the second pressing device 140 compresses decorative panel and thermal insulation board, that is, it is heat insulation decoration integrated to realize external wall structure
The entire production procedure of wallboard.It at this time can be by manually by the heat insulation decoration integrated wallboard of external wall structure from delivery track 130
It unloads.But by manually carrying out unloading, labor intensity is larger, and working efficiency is low.In order to improve working efficiency, it is convenient for exterior wall knot
The heat insulation decoration integrated wallboard of structure is unloaded from delivery track, further, the heat insulation decoration integrated wallboard of the external wall structure
Production line further includes wallboard device for discharging 120, and the wallboard device for discharging 120 is arranged above delivery track 130, and described
Second pressing device 140 is between wallboard device for discharging 120 and decorative layer adding set 900.The wallboard device for discharging 120
Main function be to unload the heat insulation decoration integrated wallboard of external wall structure from delivery track 130, the wallboard device for discharging 120
Equipment identical with molding die hanging apparatus 100 may be used, reverse operating is carried out in operating process.
After the molding die is transported to 200 lower section of structure sheaf casting device, shape is poured into a mould by structure sheaf casting device 200
At structure sheaf.The natural flowing of concrete, can make the structure layer surface to be formed substantially smooth, but may also structure sheaf table
The rough cleaning in face, in order to ensure structure sheaf surfacing, further, the heat insulation decoration integrated wall of the external wall structure
The production line of plate further includes floating device 400；It is described to be arranged in the surface of delivery track 130, and the mortar adhesive agent adds
Feeder apparatus 500 is between floating device 400 and thermal insulation board hanging apparatus 600.
The upper surface of structure sheaf is smoothed out by floating device 400, to ensure the smooth of structure sheaf upper surface.It is described to smear
Scraper plate may be used in leveling device 400, and scraper plate is arranged in the top of delivery track 130, and makes scraper plate apart from molding die bottom surface
Distance be equal to structure sheaf thickness；The surface of structure sheaf is struck off by scraper plate.
In order to realize that insulating layer is arranged in the heat insulation decoration integrated wallboard of external wall structure on structure sheaf, need to spray in structure sheaf
The bonding agent of structure sheaf and insulating layer.In order to enable bonding agent can be retained in the upper surface of structure sheaf to greatest extent, into one
Step, the production line of the heat insulation decoration integrated wallboard of the external wall structure further includes non-woven fabrics adding set 300, the nonwoven
Cloth adding set 300 is arranged above delivery track, and the structure sheaf casting device 200 is located at non-woven fabrics adding set 300
Between molding die hanging apparatus 100.300 main function of non-woven fabrics adding set is into wall board forming mold 150
The structure layer surface of formation adds non-woven fabrics.The non-woven fabrics adding set 300 may be used, reel.First by nonwoven fabric roll
Onto reel, during adding non-woven fabrics so that reel inverts, and non-woven fabrics is backed off from reel, is then fallen in structure
The upper surface of layer.By adding non-woven fabrics on structure sheaf, it is bonded so that being added to structure sheaf upper surface in subsequent step
Bonding agent will not be largely immersed in structure sheaf under the barrier of non-woven fabrics when agent.
Wall board forming mold 150 is placed on to the side of mold-hoisting installation 100 first during lifting, is then led to
It crosses and moves sliding machine 105 so that sliding trolley 105 is located at 150 top of wall board forming mold.Then pass through telescopic device 104
It shrinks, to pull one end of clamping jaw 103, since one end and the telescopic device 104 of clamping jaw 103 are hinged；The clamping jaw 103 it is another
One end extends to the lower section of support plate 102, and is provided with and the matched grab of molding die；Between the both ends of the clamping jaw 103
Intermediate position and support plate 102 it is hinged.Therefore clamping jaw 103 is provided with one end opening of hook.Then pass through lifting gear 106
Support plate 102 is declined, and clamping jaw 103 is located at around wall board forming mold 150, is then stretched by telescopic device 104
It is long, to push one end of clamping jaw 103 so that one end that clamping jaw 103 is provided with hook is closed, so that clamping jaw 103 clamps
Wall board forming mold 150.
For the ease of mold to be transported to the side of mold-hoisting installation 100, further, the molding die lifting dress
It further includes that mold transports guide rail 107 to set 100, and the mold transports guide rail 107 and is arranged in the lower section of clamping jaw 103.
The main function of the structure sheaf casting device 200 is to pour into a mould concrete into wall board forming mold 150；The knot
The concrete grouting machine on construction site may be used in structure layer casting device 200, but the device cannot achieve lasting slip casting, mixes
Solidifying soil needs just continue slip casting after adding mixed mud after having noted, while cost is higher.As structure sheaf casting device 200
A kind of preferred embodiment, as shown in figure 4, the structure sheaf casting device 200 include the first blender 210 and the second blender
220；Second blender 220 is located at the top of the first blender 210, and the discharge port that second blender 220 has
Above the feeding mouth 211 that the first blender 210 has；The discharge port that first blender 210 has is located at conveyor track
The surface in road 130.
Since structure sheaf casting device 200 uses two blenders；During cast, the second blender 220 first
Interior addition concrete is stirred, and the concrete after stirring is put into the first blender 210, passes through stirring for the first blender 210
After mixing, then it is poured into wall board forming mold 150 by the discharge port of the first blender 210.It, can be with by the way that two blenders are arranged
It, can be to avoid there is coagulation in first blender 210 so that concrete is stirred and is stored in the second blender 220
The case where native cast completely, it can ensure have concrete that can be poured into a mould always in the first blender 210, so as to realize
Continuous cast；Improve the efficiency of work.
In order to enable concrete can pour into a mould the die cavity full of wall board forming mold 150, and further, first stirring
The discharge port of machine 210 is provided with the limiting plate 212 extended to both sides, and the discharge port runs through limiting plate 212；The limiting plate
212 match with wall board forming mold 150.
The main function of the floating device 400 is by the table of the structure sheaf of moulding by casting in wall board forming mold 150
Face is smoothed out.Scraper plate may be used in the floating device 400.As one such preferred embodiment as shown in figure 5, described smear
Leveling device 400 includes supporting rack 401, support beam 402, pressing plate 403, screw rod 404, adjusting nut 405；The support beam
402 both ends are fixedly connected with supporting rack 401, and 404 one end of the screw rod, which passes through support beam 402 and fixed with pressing plate 403, to be connected
It connects；The adjusting nut 405 coordinates with screw rod 404, and the upside of the support beam 402 is both provided with adjusting nut with downside
405, the support beam 402 is between adjusting nut 405；The pressing plate 403 is located at the surface of delivery track 130.
Since floating device 400 uses above-mentioned apparatus, the height of pressing plate 403 that can be adjusted by adjusting nut 405,
Then locked by adjusting nut 405.Therefore the floating device 400 can adapt to the floating of the structure sheaf of different-thickness.
The main function of the pressing device 700 is to realize to compress insulating layer and structure sheaf, and the pressing device 700 can
Directly to use briquetting, insulating layer is integrally depressed on structure sheaf by Driven by Hydraulic Cylinder briquetting.This kind of pressing device 700 exists
The lower section for needing integrally to rest on integrated wallboard floating device 400 during compression, cannot achieve continuous compression.
In order to realize continuous compression, as a kind of preferred embodiment of pressing device 700, as shown in fig. 6, the compression fills
It includes clamping frame 701, crossbeam 702, the second screw rod 704, the second adjusting nut 705, pressure roller 703, pressure roller mounting base 706 to set 700；
702 both ends of the crossbeam are fixedly connected with clamping frame 701, and 703 both ends of the pressure roller are both provided with pressure roller mounting base 706, and
Coordinate with pressure roller mounting base 706；Described second screw rod, 704 one end passes through crossbeam 702 and is fixedly connected with pressure roller mounting base 706；
Second adjusting nut, 705 and second screw rod 704 coordinates, and the upside of the crossbeam 702 is both provided with the second tune with downside
Nut 705 is saved, the crossbeam 702 is between the second adjusting nut 405；The pressure roller 703 be located at delivery track 130 just on
Side.
The pressing device 700 using the above structure, during being compressed to insulating layer and structure sheaf：Structure sheaf
On be placed with the integrated wallboard of thermal insulation board and moved to pressing device by conveying device, the upper table of thermal insulation board during movement
Face is contacted with pressure roller 703, and pressure roller 703 rolls, when heat preservation dare not be located at the contact point of pressure roller 703 immediately below pressure roller 703
Shi Shixian is compressed to greatest extent.Simultaneously because pressure roller 703 is the compression to thermal insulation board by scrolling realization, therefore can realize
It is continuous to compress.
In order to realize automated production, as shown in Figure 1, further, the heat insulation decoration integrated wallboard of the external wall structure
Production line, further include first position detection device 121, second position detection device 122, the third place detection device 123,
Four position detecting devices 124, the 5th position detecting device 125, the 6th position detecting device 126, the 7th position detecting device
127,8 positions detection device 128.The setting of first position detection device 121 is in molding die hanging apparatus 100 and knot
Between structure layer casting device 200；Realize the detection that molding die hanging apparatus 100 is removed to wall board forming mold 150.
The second position detection device 122 setting structure sheaf casting device 200 and non-woven fabrics adding set 300 it
Between；Realize the detection that 200 lower section of structure sheaf casting device is moved to wall board forming mold 150.
The third place detection device 123 is arranged between non-woven fabrics adding set 300 and floating device 400；It realizes
The detection of 300 lower section of non-woven fabrics adding set is moved to wall board forming mold 150.
4th position detecting device 124 is arranged in mortar adhesive agent adding set 500 and thermal insulation board hanging apparatus 600
Between；Realize the detection that 500 lower section of mortar adhesive agent adding set is moved to wall board forming mold 150.
5th position detecting device 125 is arranged between thermal insulation board hanging apparatus 600 and pressing device 700；It realizes
The detection of 600 lower section of thermal insulation board hanging apparatus is moved to wall board forming mold 150.
6th position detecting device 126 is arranged in second bonding agents adding set 800 and decorative layer adding set 900
Between；Realize the detection that 800 lower section of second bonding agents adding set is moved to wall board forming mold 150.
7th position detecting device 127 is arranged between the second pressing device 140 and decorative layer adding set 900；
Realize the detection that 900 lower section of decorative layer adding set is moved to wall board forming mold 150.
The 8 positions detection device 128 is arranged below wallboard device for discharging 120.It realizes to wall board forming mold
150 are moved to the detection of 120 lower section of wallboard device for discharging.
The first position detection device 121, second position detection device 122, the third place detection device the 123, the 4th
Position detecting device 124, the 5th position detecting device 125, the 6th position detecting device 126, the 7th position detecting device 127,
8 positions detection device 128；Position can be adjusted according to the specific length of wall board forming mold 150.
Embodiment
As shown in Figures 1 to 6, the production line of the heat insulation decoration integrated wallboard of the external wall structure, including delivery track 130；
Molding die conveying device is provided on the delivery track 130；
Above delivery track 130 molding die lifting dress is disposed with from one end of delivery track 130 to the other end
Set 100, structure sheaf casting device 200, mortar adhesive agent adding set 500, thermal insulation board hanging apparatus 600, pressing device 700,
Second bonding agents adding set 800, decorative layer adding set 900, the second pressing device 140；The molding die hanging apparatus
Discharge port that 100, the discharge port 211 of structure sheaf casting device 200 having, the mortar adhesive agent adding set 500 have,
Discharge port that thermal insulation board hanging apparatus 600, pressing device 700, second bonding agents adding set 800 have, decorative layer addition dress
Set the surface that the 900, second pressing device 140 is respectively positioned on delivery track 130；
The molding die hanging apparatus 100 includes rack 101, support plate 102, clamping jaw 103, sliding trolley 105, lifting
Device 106, telescopic device 104；The sliding trolley 105 is slidably mounted in rack 101, and the cunning of the sliding trolley 105
Dynamic direction is vertical with delivery track 130；The support plate 102 is mounted on the lower section of sliding trolley 105 by lifting gear 106；
102 both sides of the support plate are both provided with clamping jaw 103, and 104 one end of the telescopic device is fixed in support plate 102, the other end
It is hinged with clamping jaw 103；The other end of the clamping jaw 103 extends to the lower section of support plate 102, and is provided with and is matched with molding die
Grab；Intermediate position and support plate 102 between the both ends of the clamping jaw 103 is hinged.The molding die hanging apparatus 100
Further include that mold transports guide rail 107, the mold transports guide rail 107 and is arranged in the lower section of clamping jaw 103.
The production line of the heat insulation decoration integrated wallboard of the external wall structure further includes wallboard device for discharging 120, the wallboard
Device for discharging 120 is arranged above delivery track 130, and second pressing device 140 is located at wallboard device for discharging 120 and dress
It adorns between layer adding set 900.The production line of the heat insulation decoration integrated wallboard of the external wall structure further includes floating device 400；
The floating device 400 is arranged in the surface of delivery track 130, and the mortar adhesive agent adding set 500 is located at floating
Between device 400 and thermal insulation board hanging apparatus 600.
The production line of the heat insulation decoration integrated wallboard of the external wall structure further includes non-woven fabrics adding set 300, the nothing
Woven fabric adding set 300 is arranged above delivery track, and the structure sheaf casting device 200 is located at non-woven fabrics adding set
Between 300 and molding die hanging apparatus 100.
The structure sheaf casting device 200 includes the first blender 210 and the second blender 220；Second blender
220 are located at the top of the first blender 210, and the discharge port that second blender 220 has is located at the first blender 210 tool
Above some feeding mouths；The discharge port that first blender 210 has is located at the surface of delivery track 130.Described first
The discharge port of blender 210 is provided with the limiting plate 212 extended to both sides, and the discharge port runs through limiting plate 212；The limit
Plate 212 is matched with wall board forming mold 150.
The floating device 400 includes supporting rack 401, support beam 402, pressing plate 403, screw rod 404, adjusting nut 405；
402 both ends of the support beam are fixedly connected with supporting rack 401,404 one end of the screw rod pass through support beam 402 and with pressure
Plate 403 is fixedly connected；The adjusting nut 405 coordinates with screw rod 404, and the upside of the support beam 402 is all provided with downside
It is equipped with adjusting nut 405, the support beam 402 is between adjusting nut 405；The pressing plate 403 is located at delivery track 130
Surface.
The pressing device 700 includes clamping frame 701, crossbeam 702, the second screw rod 704, the second adjusting nut 705, pressure roller
703, pressure roller mounting base 706；702 both ends of the crossbeam are fixedly connected with clamping frame 701, and 703 both ends of the pressure roller are respectively provided with
There is pressure roller mounting base 706, and coordinates with pressure roller mounting base 706；Described second screw rod, 704 one end passes through crossbeam 702 and and pressure roller
Mounting base 706 is fixedly connected；Second adjusting nut, 705 and second screw rod 704 coordinate, and the upside of the crossbeam 702 with
Downside is both provided with the second adjusting nut 705, and the crossbeam 702 is between the second adjusting nut 405；The pressure roller 703
In the surface of delivery track 130.
During producing the production line of the heat insulation decoration integrated wallboard of external wall structure：
1, wall board forming mold 150 is lifted to the conveying device on delivery track 130 by molding die hanging apparatus 100
On.
2 and then wall board forming mold 150 is transported to by the lower section of structure sheaf casting device 200 by conveying device, passes through knot
Structure layer casting device 200 realizes the cast of integrated panel structure layer.
3, after the structure sheaf casting complete of integrated wallboard, integrated wallboard is transported to non-woven fabrics adding set by conveying device
300 lower section is laid with layer of non-woven fabric by non-woven fabrics adding set 300 on the structure sheaf of integrated wallboard.
4, after the completion of non-woven fabrics is laid with, integrated wallboard is transported to 400 lower section of floating device by conveying device, is filled by smoothing out
It sets 400 non-woven fabrics is extruded on structure sheaf, while the upper surface of structure sheaf being smoothed out.
5, after the upper surface of integrated panel structure layer smoothes out, integrated wallboard is transported to mortar adhesive agent and added by conveying device
Mortar adhesive agent, the upper surface of integrated wallboard is sprayed at by mortar adhesive agent adding set 500 by 500 lower section of device.
6, integrated wallboard is transported to 600 lower section of thermal insulation board hanging apparatus by conveying device, and thermal insulation board hanging apparatus 600 will be protected
Warm plate is lifted into the upper surface of integrated wallboard.
7, conveying device passes through tight 700 lower section of device of integrated wallboard delivery pressure after thermal insulation board is lifted on integrated wallboard
Thermal insulation board is pressed on integrated wallboard by pressing device 700.
8, after the compression of pressing device 700, integrated wallboard is transported to second bonding agents adding set by conveying device
800 lower sections, add bonding agent above thermal insulation board.
9, after the completion of bonding agent addition, integrated wallboard is transported to 900 lower section of decorative layer adding set by conveying device, is passed through
Decorative layer adding set 900 installs decorative layer to insulating layer top.
10 then conveying device integrated wallboard is transported to the lower section of the second pressing device 140, pass through the second pressing device
140 compress, to realize the production of the heat insulation decoration integrated wallboard of external wall structure.
11, integrated wallboard is transported to the lower section of wallboard device for discharging 120 by last conveying device, passes through wallboard device for discharging
120 unload the production of the heat insulation decoration integrated wallboard of external wall structure from delivery track 130.
Claims (9)
1. the production line of the heat insulation decoration integrated wallboard of external wall structure, including delivery track (130)；It is characterized in that：The conveying
Track is provided with molding die conveying device on (130)；
Above delivery track (130) molding die lifting dress is disposed with from one end of delivery track (130) to the other end
It sets (100), structure sheaf casting device (200), mortar adhesive agent adding set (500), thermal insulation board hanging apparatus (600), compress
Device (700), second bonding agents adding set (800), decorative layer adding set (900), the second pressing device (140)；It is described
Discharge port (211) that molding die hanging apparatus (100), structure sheaf casting device (200) have, mortar adhesive agent addition
Discharge port that device (500) has, thermal insulation board hanging apparatus (600), pressing device (700), second bonding agents adding set
(800) discharge port, decorative layer adding set (900), the second pressing device (140) having are respectively positioned on delivery track (130)
Surface；
The molding die hanging apparatus (100) includes rack (101), support plate (102), clamping jaw (103), sliding trolley
(105), lifting gear (106), telescopic device (104)；The sliding trolley (105) is slidably mounted in rack (101), and institute
The glide direction for stating sliding trolley (105) is vertical with delivery track (130)；The support plate (102) passes through lifting gear (106)
Lower section mounted on sliding trolley (105)；Support plate (102) both sides are both provided with clamping jaw (103), the telescopic device
(104) one end is fixed in support plate (102), and the other end is hinged with clamping jaw (103)；The other end of the clamping jaw (103) extends
To the lower section of support plate (102), and it is provided with and the matched grab of molding die；In between the both ends of the clamping jaw (103)
Between position and support plate (102) it is hinged.
2. the production line of the heat insulation decoration integrated wallboard of external wall structure as described in claim 1, it is characterised in that：It further include wallboard
Device for discharging (120), wallboard device for discharging (120) setting is above delivery track (130), and second pressing device
(140) between wallboard device for discharging (120) and decorative layer adding set (900).
3. the production line of the heat insulation decoration integrated wallboard of external wall structure as described in claim 1, it is characterised in that：Further include smoothing out
Device (400)；Floating device (400) setting is in the surface of delivery track (130), and mortar adhesive agent addition fills
(500) are set to be located between floating device (400) and thermal insulation board hanging apparatus (600).
4. the production line of the heat insulation decoration integrated wallboard of external wall structure as described in claim 1, it is characterised in that：It further include nonwoven
Cloth adding set (300), non-woven fabrics adding set (300) setting is above delivery track (130), and the structure sheaf pours
Dispensing device (200) is located between non-woven fabrics adding set (300) and molding die hanging apparatus (100).
5. the production line of the heat insulation decoration integrated wallboard of external wall structure as described in claim 1, it is characterised in that：The shaping mould
Tool hanging apparatus (100) further includes that mold transports guide rail (107), and the mold transports guide rail (107) and is arranged in clamping jaw (103)
Lower section.
6. the production line of the heat insulation decoration integrated wallboard of external wall structure as described in claim 1, it is characterised in that：The structure sheaf
Casting device (200) includes the first blender (210) and the second blender (220)；Second blender (220) is located at first
The top of blender (210), and the discharge port that second blender (220) has is located at what the first blender (210) had
Above feeding mouth；The discharge port that first blender (210) has is located at the surface of delivery track (130).
7. the production line of the heat insulation decoration integrated wallboard of external wall structure as claimed in claim 6, it is characterised in that：Described first stirs
The discharge port for mixing machine (210) is provided with the limiting plate (212) extended to both sides, and the discharge port runs through limiting plate (212)；It is described
Limiting plate (212) is matched with wall board forming mold (150).
8. the production line of the heat insulation decoration integrated wallboard of external wall structure as claimed in claim 3, it is characterised in that：The floating dress
It includes supporting rack (401), support beam (402), pressing plate (403), screw rod (404), adjusting nut (405) to set (400)；The branch
Support crossbeam (402) both ends be fixedly connected with supporting rack (401), described screw rod (404) one end pass through support beam (402) and with
Pressing plate (403) is fixedly connected；The adjusting nut (405) coordinates with screw rod (404), and the upside of the support beam (402)
It is both provided with adjusting nut (405) with downside, the support beam (402) is located between adjusting nut (405)；The pressing plate
(403) it is located at the surface of delivery track (130).
9. the production line of the heat insulation decoration integrated wallboard of external wall structure as described in claim 1, it is characterised in that：The compression dress
It includes clamping frame (701), crossbeam (702), the second screw rod (704), the second adjusting nut (705), pressure roller (703), pressure to set (700)
Roller mounting base (706)；Crossbeam (702) both ends are fixedly connected with clamping frame (701), and pressure roller (703) both ends are all provided with
It is equipped with pressure roller mounting base (706), and is coordinated with pressure roller mounting base (706)；Described second screw rod (704) one end passes through crossbeam
(702) and with pressure roller mounting base (706) it is fixedly connected；Second adjusting nut (705) coordinates with the second screw rod (704), and
The upside of the crossbeam (702) is both provided with the second adjusting nut (705) with downside, and the crossbeam (702) is located at second and adjusts
Between nut (405)；The pressure roller (703) is located at the surface of delivery track (130).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610299116.9A CN105799051B (en) | 2016-05-06 | 2016-05-06 | The production line of the heat insulation decoration integrated wallboard of external wall structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610299116.9A CN105799051B (en) | 2016-05-06 | 2016-05-06 | The production line of the heat insulation decoration integrated wallboard of external wall structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105799051A CN105799051A (en) | 2016-07-27 |
| CN105799051B true CN105799051B (en) | 2018-11-06 |
Family
ID=56455463
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610299116.9A Expired - Fee Related CN105799051B (en) | 2016-05-06 | 2016-05-06 | The production line of the heat insulation decoration integrated wallboard of external wall structure |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106166794A (en) * | 2016-08-26 | 2016-11-30 | 中民筑友科技投资有限公司 | A kind of preform production line |
| CN106738220A (en) * | 2016-12-29 | 2017-05-31 | 中民筑友科技投资有限公司 | Ultra-high performance concrete plate production equipment and production method |
| CN106626041B (en) * | 2016-12-29 | 2019-12-17 | 中民筑友科技投资有限公司 | Production process of heat-insulation decorative plate |
| CN109160214A (en) * | 2018-08-27 | 2019-01-08 | 河北卓达建材研究院有限公司 | A kind of three layers of production line for wall production |
| CN113752374A (en) * | 2021-08-30 | 2021-12-07 | 青岛科技大学 | Production line and production process of assembled fireproof and heat-preservation integrated wallboard |
| CN115055331A (en) * | 2022-04-11 | 2022-09-16 | 重庆欧克斯新型建材股份有限公司 | Heated board apparatus for producing |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100586686C (en) * | 2007-09-20 | 2010-02-03 | 杨玉霞 | Compound thermal insulation wall plate and external wall heat-insulation board producing line |
| GB2473670A (en) * | 2009-09-22 | 2011-03-23 | Trade Fabrication Systems Ltd | Insulation panel coated with filled acrylic resin |
| JP2011190316A (en) * | 2010-03-12 | 2011-09-29 | Fujifilm Corp | Void-containing film and method and device for producing the same |
| CN201941225U (en) * | 2011-01-18 | 2011-08-24 | 马义和 | Production line for producing heat preservation and decoration integrated board for outer wall with sand textured and decorative outer wall surface |
| CN201979598U (en) * | 2011-03-01 | 2011-09-21 | 天津市星兆防水保温工程有限公司 | Production line of outer wall heat-preservation and decoration integral plate |
| CN103590562B (en) * | 2013-11-22 | 2015-12-16 | 河南德晟环保节能科技有限公司 | A kind of system and technique of producing insulation and decoration integrated plate |
| CN204418579U (en) * | 2015-01-03 | 2015-06-24 | 山东腾工机械设备有限公司 | A kind of insulation and decoration integrated plate continuous production line |
| CN105108962B (en) * | 2015-09-07 | 2017-05-24 | 山东莱州金声隆节能建材科技有限公司 | Production line and production method for composite heat-insulation decorative board |
| CN205572689U (en) * | 2016-05-06 | 2016-09-14 | 许迪茗 | Outer wall structure keeps warm and decorates production line of integrative wallboard |
-
2016
- 2016-05-06 CN CN201610299116.9A patent/CN105799051B/en not_active Expired - Fee Related
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| CN105799051A (en) | 2016-07-27 |
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Granted publication date: 20181106 |