Production has the exterior-wall heat insulation of sand streak decorative exterior wall face, the production line of decoration integrated plate
Technical field
The utility model relates to a kind of building element, relates in particular to a kind of production and has the exterior-wall heat insulation of sand streak decorative exterior wall face, the production line of decoration integrated plate.
Background technology
Current, building energy conservation is surging forward in the world, and building energy conservation has been that building circle, the whole world is through the later common selection of careful consideration.What building energy conservation was at first referred to is the insulation problem of external wall, and this clause has been the compulsory execution clause of the Ministry of Construction.Present stage, the working procedure of exterior-wall heat insulation was so haply: smear adhesive mortar after the form removable of external wall, paste warming plate, linked network, smear anticracking grout, do finish coat at last again on exterior wall.Wherein, the interior external wall outer insulation sheet material that adopts of industry mainly contains at present: EPS plate and XPS plate.These two kinds with regard to its thermal and insulating performance, its heat inertia index can satisfy energy-conservation requirement fully, but is coming with some shortcomings separately aspect intensity, weatherability, gas permeability, adhesion strength, the surface smoothness.The deficiency of EPS plate is: first intensity is not high, and weight capacity is lower, need strengthen during outer furring brick handling; It two is that sheet material will be through one period maturity period when dispatching from the factory, and needs to place a period of time just can use.If the curing time deficiency, the quality of sheet material can not be guaranteed, and construction back panel shrinkage makes system's cracking.The weak point of XPS plate is: first XPS plate is difficult to guarantee flatness, and the anticracking grout of outside is difficult to cover up the plate seam, especially at segmental arc, therefore is not suitable for doing the wall insulated board that exterior finish is a coating; It two is that the intensity of XPS plate itself is higher, but sheet material is more crisp, is difficult for bending, on the plate if the stress that exists concentrates situation will make that sheet material damages, cracking; It three is that gas permeability is poor, and ventilative hardly, if the temperature difference of plate both sides is bigger, the humidity height is easy to dewfall; It four is that the retractility of its structure is poor, is subjected to the variable effect of temperature and humidity and is out of shape, rises drum and cause heat-insulation layer to come off.In sum, the situation of the insulation of current external wall, decoration site operation is: operation is many and complicated, the defective of these insulation materials is exposed nothing left, cause poor, the exposed insulation material fire protecting performance of working security poor, stay serious potential safety hazard, the construction back is of poor quality, architectural appearance is poor, easy to crack, the hollowing of metope, defectives such as lacquer painting peeling.Being carried out if the decoration process of the insulation of exterior wall and exterior wall can take all factors into consideration simultaneously, will be a kind of qualitative leap to present many, high-rise construction, be the change of revolution.
The utility model content
The purpose of this utility model is that the production that provides the decoration process of a kind of insulation of exterior wall and exterior wall to be taken all factors into consideration at the prior art weak point has the exterior-wall heat insulation of sand streak decorative exterior wall face, the production line of decoration integrated plate.
The utility model is by the following technical programs in to realize: a kind of production has the exterior-wall heat insulation of sand streak decorative exterior wall face, the production line of decoration integrated plate, comprise ribbon conveyer, top, the initial position of ribbon conveyer is equipped with coating winding reel under the moulding auxiliary material successively, outer lower-glass fibrous mesh cloth winding reel, internal layer lower-glass fibrous mesh cloth winding reel, the first cement slurry device for discharging, first glass chopped spraying system, internal layer upper glass fibrous mesh cloth winding reel, outer upper glass fibrous mesh cloth winding reel, the second cement slurry device for discharging, the second glass chopped silk spray body is penetrated system, ribbon conveyer is at the folding brake of the downstream side setting of internal layer lower-glass fibrous mesh cloth winding reel, the aft mounted synchronization cutting mechanism of ribbon conveyer, it is characterized in that, in first glass chopped spraying system and internal layer upper glass fibrous mesh cloth winding reel area of space, also be provided with the vaccum-suction attachement pad device, the first scraper plate machine, penetrate the second scraper plate machine that is provided with in system and the synchronization cutting mechanism area of space at the second glass chopped silk spray body, the sand blasted surface treating apparatus that is connected mutually with ribbon conveyer, wherein:
Described vaccum-suction attachement pad device is made up of the suspension bracket that moves along the track vertical with the ribbon conveyer throughput direction, the vaccum-suction attachement pad that is installed on the suspension bracket;
Described scraper plate machine by scraper plate, scrape slab guide groove, fork, turning cylinder and form, the described slab guide groove of scraping is arranged symmetrically on the frame of ribbon conveyer, turning cylinder is positioned at the frame below of ribbon conveyer, two forks are installed in the overhanging axle head of the turning cylinder that is positioned at ribbon conveyer frame both sides respectively by key, and the scraper plate two axial ends is passed the scraper plate guide groove and inserted in the long slot bore of fork shaft;
Described sand blasted surface treating apparatus is made up of frame, nozzle, sand suction pipe and sand grains jar, high pressure gas holder, accumulator tank, dust arrester, nozzle is fixed on the frame top, nozzle joins through pipeline and high pressure gas holder, below and sand suction pipe that sand suction pipe and sand grains jar are positioned at pipeline tilt to be connected with pipeline to airflow direction, the suction inlet of dust arrester is installed between nozzle and the sheet material, and accumulator tank is installed in the frame below.
Described sand blasted surface treating apparatus is provided with some hollow out decorative pattern templates that are placed on plate surface.
Good effect of the present utility model is: the production that the utility model proposes has the exterior-wall heat insulation of sand streak decorative exterior wall face, the production line of decoration integrated plate, has following advantage: 1) warming plate is placed between the coagulating layer of cement slurry and fiberglass gridding cloth and short chopping, sheet material can be finished in precast plant, the job site no longer includes exposed insulation material, it is secure to keep the safety in production, no potential safety hazard; 2) exterior-wall heat insulation, architectural surface are finished simultaneously, save operation and man-hour, and reduction of erection time and quantities are a kind of qualitative leaps; 3) exterior-wall heat insulation, the decoration integrated plate that will have a sand streak decorative exterior wall face by conveyer belt and auxiliary device processed continuously, improved production efficiency greatly, and production cost reduces, and has obtained remarkable economic efficiency.
Description of drawings
Fig. 1 is the structural profile schematic diagram of product that the utility model is produced.
Fig. 2 has the structural representation of production line of exterior-wall heat insulation, the decoration integrated plate of sand streak decorative exterior wall face for the utility model production.
Fig. 3 is Fig. 2 production line scraper plate machine structural representation.
Fig. 4 is Fig. 2 production line sand blasted surface treating apparatus structural representation.
The specific embodiment
The utility model will be further described below in conjunction with embodiment:
Fig. 1 is the structural profile schematic diagram of product that the utility model is produced.Among the figure, a kind of exterior-wall heat insulation, decoration integrated plate with sand streak decorative exterior wall face, it comprises: middle heat-insulation layer 1, and in the middle of being wrapped in the heat-insulation layer periphery the rectangular shaped rim that forms by inner layer glass fibrous mesh cloth 2, glass outer fibrous mesh cloth 3 and be filled in cement slurry inside and outside this frame and glass chopped coagulating layer 4.
Fig. 2 has the structural representation of production line of exterior-wall heat insulation, the decoration integrated plate of sand streak decorative exterior wall face for the utility model production.Among the figure, comprise: ribbon conveyer 11, top, the initial position of ribbon conveyer is equipped with coating winding reel 111 under the moulding auxiliary material successively, outer lower-glass fibrous mesh cloth winding reel 112, internal layer lower-glass fibrous mesh cloth winding reel 113, the first cement slurry device for discharging 114, first glass chopped spraying system 115, internal layer upper glass fibrous mesh cloth winding reel 213, outer upper glass fibrous mesh cloth winding reel 212, the second cement slurry device for discharging 214, the second glass chopped silk spray body is penetrated system 215, ribbon conveyer is at the folding brake 116 of the downstream side setting of internal layer lower-glass fibrous mesh cloth winding reel, the aft mounted synchronization cutting mechanism 31 of ribbon conveyer, in first glass chopped spraying system 115 and internal layer upper glass fibrous mesh cloth winding reel 213 area of space, be provided with vaccum-suction attachement pad device 41, the first scraper plate machine 51, be provided with the second scraper plate machine 52 in the second glass chopped silk spray body is penetrated system 215 and synchronization cutting mechanism 31 area of space, described vaccum-suction attachement pad device 41 is by the suspension bracket 42 that moves along the track vertical with the ribbon conveyer throughput direction, the vaccum-suction attachement pad 43 that is installed on the suspension bracket is formed; The vaccum-suction attachement pad device is used for middle heat-insulation layer EPS molding foamed polystyrene board or XPS extruded plastic foam XPS are placed on the top of the coagulating layer lower floor of shaping substantially; Other has the sand blasted surface treating apparatus 60 that is connected mutually with ribbon conveyer.
Fig. 3 is Fig. 2 production line scraper plate machine structural representation.Among the figure, the scraper plate machine by scraper plate 511, scrape slab guide groove 512, fork 513, turning cylinder 514 and form, the described slab guide groove 512 of scraping is arranged symmetrically on the frame of ribbon conveyer 11, turning cylinder 514 is positioned at the frame below of ribbon conveyer 11, two forks 513 are installed in the overhanging axle head of the turning cylinder 514 that is positioned at ribbon conveyer 11 frame both sides respectively by key, and scraper plate 511 two axial ends are passed scraper plate guide groove 512 and inserted in the long slot bore of fork 513 shafts; The first scraper plate machine 51 has identical structure with the second scraper plate machine 52, when promoting fork, wipes the surface of coagulating layer off at the drive lower scraping plate of fork.
Fig. 4 is Fig. 2 production line sand blasted surface treating apparatus structural representation.The sand blasted surface treating apparatus is engaged on after the ribbon conveyer, among the figure, described sand blasted surface treating apparatus 60 is made up of frame 61, nozzle 62, sand suction pipe 63 and sand grains jar 64, high pressure gas holder 65, accumulator tank 66, dust arrester 67, nozzle 62 is fixed on frame 61 tops, nozzle 62 joins through pipeline 68 and high pressure gas holder 65, below and sand suction pipe 63 that sand suction pipe 63 and sand grains jar 64 are positioned at pipeline 68 tilt to be connected with pipeline 68 to airflow direction, the suction inlet of dust arrester 67 is installed between nozzle 62 and the sheet material, and accumulator tank 66 is installed in frame 61 belows.High velocity air enters pipeline and forms vacuum, vacuum by pipeline is mixed from the sucking-off of sand grains jar and with the sand material sand material with high velocity air, from nozzle, eject, the materials flow of high speed sand sprays to plate surface, strike, mill by the sand materials flow are repaiied effect, form the sand streak facing in the coagulating layer upper exterior surfaces, improved the presentation quality of product greatly.Described sand blasted surface treating apparatus is provided with some hollow out decorative pattern templates that are placed on plate surface, and the hollow out decorative pattern is the decorative pattern of the prior various needs of setting.When carrying out the sand blasted surface processing, template is covered surface of the work, the winding-up of nozzle alignment hollow out decorative pattern place, winding-up place stays permanent frosted sand streak pattern.The dust that course of injection produces reclaims by dust arrester, and sand grains is reclaimed by the accumulator tank that is positioned at the frame below.
Production line of the present utility model is work like this: at first build up the die cavity body by coating winding reel, outer lower-glass fibrous mesh cloth winding reel, internal layer lower-glass fibrous mesh cloth winding reel, edge-folding mechanism under the moulding auxiliary material, unload cement slurry, the short chopping of first glass chopped spraying system injection glass by the first cement slurry device for discharging then, be filled in after the short chopping of cement slurry and glass mixes molding cavity outward, between interior lower-glass fibrous mesh cloth, wipe off through the first scraper plate machine again, form coagulating layer lower floor; The vaccum-suction attachement pad device that continues is placed on middle heat-insulation layer XPS extruded plastic foam XPS the top of the coagulating layer lower floor that is shaped substantially, unload cement slurry by the second cement slurry device for discharging, the second glass chopped silk spray body is penetrated the short chopping of system's injection glass, after mixing, the short chopping of cement slurry and glass is filled in centre heat-insulation layer sidewall and upper surface, internal layer upper glass fibrous mesh cloth winding reel is laid with internal layer lower-glass fibrous mesh cloth and is formed rectangular shaped rim, same outer upper glass fibrous mesh cloth winding reel is laid with outer lower-glass fibrous mesh cloth and is formed rectangular shaped rim, again cover the short chopping coagulating layer of one deck cement slurry and glass, wipe one-step forming just off through the second scraper plate machine more thereafter; Exterior-wall heat insulation, decoration integrated plate behind semi-solid preparation cut, and at last the cement plate that does not condense are fully as yet carried out blasting treatment by the sand blasted surface treating apparatus to its upper surface and form the sand streak facing.
Reach embodiment above in conjunction with the accompanying drawings and described embodiment of the present utility model; the structure that embodiment provides does not constitute restriction of the present utility model; relative position on the production line between each equipment and the ribbon conveyer and their quantity; those skilled in the art can show and need make adjustment according to real in this area, make various distortion or modification within the scope of the appended claims all in protection domain.