CN202507648U - Production equipment of composite sandwich plate - Google Patents
Production equipment of composite sandwich plate Download PDFInfo
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- CN202507648U CN202507648U CN201220046290XU CN201220046290U CN202507648U CN 202507648 U CN202507648 U CN 202507648U CN 201220046290X U CN201220046290X U CN 201220046290XU CN 201220046290 U CN201220046290 U CN 201220046290U CN 202507648 U CN202507648 U CN 202507648U
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- composite sandwich
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Abstract
The utility model discloses production equipment of a composite sandwich plate and aims to provide the production equipment of the composite sandwich plate; and the production equipment of the composite sandwich plate has the advantages of capability of reducing harm to the environment and the personnel, good uniformity of coating on the surface of the composite sandwich plate and high production efficiency. The production equipment comprises a production line bracket (1), at least one set of moulds (2) which are arranged on the production line bracket (1), a transmission for moving the moulds (2) on the production line bracket (1), a spraying device capable of swinging according to the widths of the moulds (2) to spray coating, and a control device, wherein the transmission is electrically connected with the control device. According to the production equipment of the composite sandwich plate, the traditional process of manually spraying the composite sandwich plate and moving a spray gun without moving moulds is changed, the manual spraying is replaced by steam-control automatic spraying, and the fast-paced, efficient, high-quality and highly environmental-friendly industrialized production of the composite sandwich plate is realized. The production equipment of the composite sandwich plate can be widely applied to the manufacturing field of sandwich plates.
Description
Technical field
The utility model relates to a kind of production equipment of Composite Sandwich sheet material.
Background technology
Composite Sandwich sheet material is meant that surperficial covering is fiberglass reinforced plastics (fiberglass); Middle core is hard polyurethane foam board, PP cellular board, waterproof wood plywood, XPS plate, EPS plate etc.; Be a kind of novel composite material that after general-purpose plastics and engineering plastics, occurs, this Composite Sandwich sheet material have many unique advantages can: light weight is high-strength, corrosion-resistant, good thermal performance, good electrical property, surface are neat and artistic, easy for installation etc.It can be applicable to departments such as aviation, shipbuilding, automobile, building, light industry; Particularly be widely used at aspects such as city logistics, refrigeration insulation transportation, airport food transports; Be the important means that solves automobile lightweight, minimizing energy resource consumption, reduces environmental pollution, this type of Composite Sandwich sheet material is widely used abroad, and just at the early-stage at home; Also do not form a large-scale industry; At present, the moral nation logistics company of China uses this Sandwith panel made of composite material material to make the compartment in a large number, to reach the effect of attractive and durable, low consumption environment protection; Along with each logistics large group of China; As: the progressively use of the logistics of moral nation, the logistics of new nation, suitable rich express delivery, world Hua Yu, the plate product demand of the industry is also increasing, thereby impels the necessary mass of Composite Sandwich plate production industry, scale, equipment production.With regard to existing spraying coating situation; Also mainly be to be main with hand spray, still be in a kind of initial state, just mould is fixed; Spray gun is grasped mobile by the workman; Such working method exists following defective: 1, owing to need technical staff's hand spray, technical staff's level is required high, even and outstanding technical staff also can't guarantee the uniformity of jeting surface coating and the quality of product; 2, such mode of production environment is more abominable, and direct labor healthy had great infringement; 3, required employee is more, and production efficiency is also lower, can't satisfy the high rhythm production requirement of modern industry.
The utility model content
The utility model technical problem to be solved is the deficiency that overcomes prior art, and a kind of production equipment that can reduce harm to environment and personnel, the product surface coating uniformity is good, production efficiency is high Composite Sandwich sheet material is provided.
The technical scheme that the utility model adopted is: the utility model comprises the production line support, be arranged at least one mold on the production line support, make transmission device that said mould moves on said production line support, can be according to the spray equipment and the control device of the spraying coating of said die width swing, and said transmission device is electrically connected with said control device.
Said transmission device comprises chain, motor, two turning cylinders; Said turning cylinder is rotating to be arranged on the said production line support; Said chain is arranged on the said turning cylinder, and said motor is connected with said turning cylinder, and said mould is pressed on the said chain.
Said spray equipment comprises crossbeam and is arranged at the shower nozzle on the said crossbeam, conveyance conduit and the Rodless cylinder that is connected with said shower nozzle; Said shower nozzle is connected with piston slider on the said Rodless cylinder, and said shower nozzle is free to slide about doing through said Rodless cylinder.
Said spray equipment also comprises a reversal valve; Earthen pipe axle two ends on said Rodless cylinder are respectively arranged with the limit switch valve; Said limit switch valve one end is communicated with admission line, and the other end is connected with said reversal valve, and said reversal valve is connected with the cylinder body of said Rodless cylinder.
Said production equipment also comprises the injection room, and said spray equipment is arranged in the said injection room, and said injection also is provided with heater and extractor fan in the room.
Said production equipment also comprises the lowering or hoisting gear that is positioned at said production line support both sides, is positioned at the loop wheel machine of said production line support top, is arranged on the vacuum chuck device on the said loop wheel machine; Said lowering or hoisting gear comprises lifting motor, the screw rod that is connected with said lifting motor, is located at liftable contiguous block on the said screw rod, and said contiguous block is positioned at the below of said mould.
Said production equipment also comprises vavuum pump and the pipeline that is connected with said vavuum pump, and said pipeline is connected with negative pressure of vacuum shaping station on the said production line support.
The beneficial effect of the utility model is: compared with prior art; Hand spray and spray gun that this utility model has changed traditional Composite Sandwich sheet material move and the motionless technology of mould; Automatically spray the replacement hand spray by the vapour control; Thereby guarantee the uniformity of jeting surface coating, thereby improve the quality of products, significantly reduce harm simultaneously environment and personnel; Adopt the ring operating type of multi-mould stack; Significantly reduced taking up room of production equipment, realized fast pace, high efficiency, the high-quality of Composite Sandwich sheet material, the suitability for industrialized production of high environmental protection, harm, product surface coating uniformity to environment and personnel is good, production efficiency is high so the utility model can reduce.
Description of drawings
Fig. 1 is the structural representation of the utility model production equipment;
Fig. 2 is the structural representation of the utility model spray equipment;
Fig. 3 is the utility model spray equipment work structuring sketch map;
Fig. 4, Fig. 5 are the structural representations of the utility model lowering or hoisting gear;
Fig. 6 is the structural representation of the utility model vacuum chuck device.
The specific embodiment
Like Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, shown in Figure 6, the utility model comprises production line support 1, at least one mold 2, transmission device, spray equipment, control device, heater, extractor fan, lowering or hoisting gear, loop wheel machine 12, vavuum pump, pipeline, and said production line support 1 is provided with core lay station, glass fibre lay and row's bubble station, solidifies station, negative pressure of vacuum shaping station, and said transmission device, said spray equipment, said heater, said extractor fan, said lowering or hoisting gear, said loop wheel machine 11, said vavuum pump all are electrically connected with said control device, and said mould 2 is arranged on the production line support 1; Said transmission device is arranged on and is used to make said mould 2 on said production line support 1, to move on the said production line support 1, and said transmission device comprises chain 3, motor 4, two turning cylinders 5, and said turning cylinder 5 rotating being arranged on the said production line support 1 in addition, also are provided with the sprocket wheel that several are used to be provided with said chain 3 on said production line support 1; Said chain 3 is arranged on said turning cylinder 5 and the said sprocket wheel, and said motor 4 is connected with said turning cylinder 5, said mould 2 be pressed in said chain 3 above, also be provided with rotating V shaped wheel 36 between the said production line, the bottom of said mould 2 is provided with guide groove; Said V shaped wheel 36 is positioned at said guide groove, and said V shaped wheel 36 can prevent the mould sideslip, can guarantee moving of said mould 2 steady ordereds to reach, and simultaneously, said mould liftable, mould can be removed, mould is replaceable; Thereby avoid because of the maintenance mould influence ordinary production, said spray equipment comprises crossbeam 6 and is arranged at the shower nozzle 8 on the said crossbeam 6, conveyance conduit and the Rodless cylinder 9 that is connected with said shower nozzle 8, and said shower nozzle 8 is connected with piston slider on the said Rodless cylinder 9, and said shower nozzle 8 is free to slide about through said Rodless cylinder 9 works, specifically; Said spray equipment also comprises a reversal valve 7, and the earthen pipe axle two ends on said Rodless cylinder 9 are respectively arranged with limit switch valve 10, and said limit switch valve 10 1 ends are communicated with admission line, and the other end is connected with said reversal valve 7, and said reversal valve 7 is connected with the cylinder body of said Rodless cylinder 9; Said spray equipment, said heater and extractor fan all are arranged in the said injection room 11, guarantee clean cleaning and air fresh of workshop, and whole space reaches certain temperature to shorten the hardening time of gel coat and unsaturated-resin in the process that guarantees simultaneously to spray, and this is to the very big benefit that forms of fiberglass; Also can enhance productivity simultaneously, the screw rod 14 that said lowering or hoisting gear comprises lifting motor 13, be connected with said lifting motor 13 through the worm and gear mode, be located at liftable contiguous block 15 on the said screw rod 14, be about to the laterally mobile of said contiguous block 15 and limit, prevent it and follow said screw rod 14 and rotate simultaneously; As shown in Figure 4, can be that said lifting motor 13 is arranged on the motor fixing seat 16, said motor fixing seat 16 is provided with vertical slot, is on the montant of said motor fixing seat 16, vertical slot to be set specifically; Said contiguous block 15 is provided with the guide rod that is positioned at said vertical slot, and said guide rod is slidingly matched through roller 17 and said motor fixing seat 16, and laterally rotation is restricted to make said contiguous block 15, and vertically moves unrestricted; When the lower end of said screw rod 14 and said lifting motor 13 were rotationally connected, the upper end of said screw rod 14 was rotationally connected through the cross bar 21 at bearing and said motor fixing seat 16 tops, can secure the above screw rod 14 like this and can guarantee that it can rotate, and said contiguous block 15 is positioned at the below of said mould 2; Or as shown in Figure 5, can also be cylinder 18 in said motor fixing seat 16 both sides, said cylinder 18 is provided with vertical slot 19, and said contiguous block 15 is provided with vertical with said extension 20 and is positioned at the guide rod of said vertical slot 19; Said guide rod is slidingly matched through roller 17 and said cylinder 18, and the purpose of doing like this is to guarantee that the stressed of said contiguous block 15 evenly can not bend said screw rod 14 in addition gradually, guarantees that said mould 2 goes up and down steadily; Avoid machine to be affected, the quantity of said lifting motor 13 is provided with according to the weight of said mould 2, has adopted 5 pairs of both sides that lay respectively at said production line support 1 in the utility model, the circular flow of said mould 2 and to turn back be by said lifting motor 13 auxiliary completion; Said loop wheel machine 12 is positioned at said production line support 1 top and in parallel, and said loop wheel machine 12 is provided with vacuum chuck device, and said vacuum chuck device comprises the support body of being processed by some section bars 31, the hook base 22 that is located at said support body 31 middle positions, is provided with hook 23 on the top of said hook base 22; The section bar limit of said support body 31 is provided with several sucker stators 24, and said several sucker stators 24 are provided with sucker 25, and said sucker 25 is horn-like, and the horn mouth of said sucker 25 is provided with down; Said several suckers 25 are on the same plane, on said sucker 25, also are communicated with vacuum pipeline 26, and said vacuum pipeline 26 is connected with vacuum extractor 27 on being arranged on said hook base 22, on the section bar end face that constitutes said support body 31, also are provided with extension mouth 28; Said extension mouth 28 can insert the single section bar 29 that has sucker 25, on said extension mouth 28 and said single section bar 29, is provided with the pin hole of mutual correspondence, in said pin hole, is combined with latch 30, is provided with a circle colloid in the horn mouth inboard of said each sucker 25.
The utility model is to carry out according to the following steps:
(1), mould is prepared: the negative pressure of vacuum shaping station is cleaned out die surface, paste by product size and divide coloured paper and film, brushing releasing agent;
(2), spray gel coat, be provided with by the width of required product spray gun amplitude of fluctuation and mould transmission speed and spray gel coat temperature 30 degree, room temperature 40 degree through spray equipment;
(3), gel coat solidifies: through transmission device mould is transferred to the curing station after the completion to be sprayed and is cured, be 35 minutes hardening time;
(4), spray unsaturated-resin: treat that gel coat solidifies the back and through transmission device mould is transferred to and carries out spraying first time unsaturated-resin in the jet chamber, unsaturated-resin temperature 30 degree, room temperature 40 is spent;
(5), glass fibre lay: will spray mould behind the unsaturated-resin for the first time and be transferred to glass fibre lay station lay glass fibre through transmission device and steep side by side;
(6), spray unsaturated-resin: the mould behind the lay glass fibre is transferred in the jet chamber through transmission device, carries out spraying the second time unsaturated-resin, unsaturated-resin temperature 30 degree, room temperature 40 degree through spray equipment;
(7), core lay: the mould that will spray for the second time behind the unsaturated-resin is transferred to core lay station lay core through transmission device;
(8), coating adhesive: even coating adhesive and cover inside panel on core surface;
(9), solidify: will cover mould behind the inside panel and be transferred to the negative pressure of vacuum shaping station through transmission device and be cured normal temperature, P=-0.06Mpa;
(10), take out sandwich sheet: treat that product solidifies the back fully and removes sheet material with vacuum chuck device.
Wherein, above-mentioned process using two molds carry out work, carry out the making of said inside panel before through a mold wherein in said step (), and the manufacture craft of said inside panel is:
A. mould is prepared: die surface is cleaned out, pasted by product size and divide coloured paper and film, brushing releasing agent;
B. spray gel coat, be provided with by the width of required product spray gun amplitude of fluctuation and mould transmission speed and spray through spray equipment;
C. gel coat solidifies: through transmission device mould is transferred to the curing station after the completion to be sprayed and is cured;
And through this mould of lowering or hoisting gear up-down, so that so that another set of mould works on, compared with prior art; Hand spray and spray gun that the utility model has changed traditional Composite Sandwich sheet material move and the motionless technology of mould; Automatically spray the replacement hand spray by the vapour control, thereby guarantee the uniformity of jeting surface coating, thereby improve the quality of products; And significantly reduce harm to environment and personnel; Adopt the ring operating type of multi-mould stack simultaneously, significantly reduced taking up room of production equipment, realized fast pace, high efficiency, the high-quality of Composite Sandwich sheet material, the suitability for industrialized production of high environmental protection.
Claims (7)
1. the production equipment of a Composite Sandwich sheet material; It is characterized in that: it comprises production line support (1), be arranged at least one mold (2) on the production line support (1), make said mould (2) said production line support (1) go up the transmission device that moves, can be according to the spray equipment and the control device of the spraying coating of said mould (2) width swing, said transmission device is electrically connected with said control device.
2. the production equipment of Composite Sandwich sheet material according to claim 1; It is characterized in that: said transmission device comprises chain (3), motor (4), two turning cylinders (5); Said turning cylinder (5) is rotating to be arranged on the said production line support (1); Said chain (3) is arranged on the said turning cylinder (5), and said motor (4) is connected with said turning cylinder (5), and said mould (2) is pressed on the said chain (3).
3. the production equipment of Composite Sandwich sheet material according to claim 1; It is characterized in that: said spray equipment comprises crossbeam (6) and is arranged at the shower nozzle (8) on the said crossbeam (6), the conveyance conduit that is connected with said shower nozzle (8) and Rodless cylinder (9); Said shower nozzle (8) is connected with piston slider on the said Rodless cylinder (9), and said shower nozzle (8) is free to slide about doing through said Rodless cylinder (9).
4. the production equipment of Composite Sandwich sheet material according to claim 3; It is characterized in that: said spray equipment also comprises a reversal valve (7); Earthen pipe axle two ends on said Rodless cylinder (9) are respectively arranged with limit switch valve (10); Said limit switch valve (10) one ends are communicated with admission line, and the other end is connected with said reversal valve (7), and said reversal valve (7) is connected with the cylinder body of said Rodless cylinder (9).
5. the production equipment of Composite Sandwich sheet material according to claim 1; It is characterized in that: said production equipment also comprises injection room (11); Said spray equipment is arranged in the said injection room (11), also is provided with heater and extractor fan in the said injection room (11).
6. the production equipment of Composite Sandwich sheet material according to claim 1; It is characterized in that: said production equipment also comprises the lowering or hoisting gear that is positioned at said production line support (1) both sides, is positioned at the loop wheel machine (12) of said production line support (1) top, is arranged on the vacuum chuck device on the said loop wheel machine (12); Said lowering or hoisting gear comprises lifting motor (13), the screw rod (14) that is connected with said lifting motor (13), is located at upward liftable contiguous block (15) of said screw rod (14), and said contiguous block (15) is positioned at the below of said mould (2).
7. the production equipment of Composite Sandwich sheet material according to claim 1; It is characterized in that: said production equipment also comprises vavuum pump and the pipeline that is connected with said vavuum pump, and said pipeline is connected with negative pressure of vacuum shaping station on the said production line support (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220046290XU CN202507648U (en) | 2012-02-14 | 2012-02-14 | Production equipment of composite sandwich plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220046290XU CN202507648U (en) | 2012-02-14 | 2012-02-14 | Production equipment of composite sandwich plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202507648U true CN202507648U (en) | 2012-10-31 |
Family
ID=47060151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220046290XU Expired - Fee Related CN202507648U (en) | 2012-02-14 | 2012-02-14 | Production equipment of composite sandwich plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202507648U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102529279A (en) * | 2012-02-14 | 2012-07-04 | 珠海市科力斯复合材料有限公司 | Production equipment and manufacturing method for composite laminboard |
| CN103144315A (en) * | 2013-03-01 | 2013-06-12 | 佛山市森科能源科技开发有限公司 | Composite board automatic production line device |
| CN106639221A (en) * | 2017-01-22 | 2017-05-10 | 江阴市利澄机械制造有限公司 | Heat preservation composite board |
-
2012
- 2012-02-14 CN CN201220046290XU patent/CN202507648U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102529279A (en) * | 2012-02-14 | 2012-07-04 | 珠海市科力斯复合材料有限公司 | Production equipment and manufacturing method for composite laminboard |
| CN102529279B (en) * | 2012-02-14 | 2014-12-31 | 珠海市科力斯复合材料有限公司 | Production equipment and manufacturing method for composite laminboard |
| CN103144315A (en) * | 2013-03-01 | 2013-06-12 | 佛山市森科能源科技开发有限公司 | Composite board automatic production line device |
| CN106639221A (en) * | 2017-01-22 | 2017-05-10 | 江阴市利澄机械制造有限公司 | Heat preservation composite board |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121031 Termination date: 20150214 |
|
| EXPY | Termination of patent right or utility model |