CN104060791B - Flexible decorative face polyurethane thermal insulation and decoration integrated board and preparation method thereof - Google Patents
Flexible decorative face polyurethane thermal insulation and decoration integrated board and preparation method thereof Download PDFInfo
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- CN104060791B CN104060791B CN201410256874.3A CN201410256874A CN104060791B CN 104060791 B CN104060791 B CN 104060791B CN 201410256874 A CN201410256874 A CN 201410256874A CN 104060791 B CN104060791 B CN 104060791B
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Abstract
The invention discloses a kind of flexible decorative face polyurethane thermal insulation and decoration integrated board and preparation method thereof, including: coiled material enhancement layer, polyurethane insulation coating and flexible decorative surface layer。Its preparation method: the preparation of flexible decorative surface layer;Reversely laying flexible decorative surface layer in polyurethane streamline lower floor, lay coiled material enhancement layer on polyurethane streamline upper strata, then on flexible decorative surface layer, spraying polyurethane foaming forms flexible decorative face insulation and decoration integrated plate。Preparation method of the present invention is easy, it is possible to continuous prodution, and efficiency is high, and the integrated board of preparation is lightweight, and steady quality is easy for installation, with low cost, it is possible to large-scale promotion application。
Description
Technical field
The present invention relates to building heat preservation field, particularly relate to a kind of flexible decorative face polyurethane thermal insulation and decoration integrated board and preparation method thereof。
Background technology
Traditional insulation and decoration integrated plate generally adopts calcium silicate board, cement fibrolite plate or stone material as rigidity liner plate, architectural surface is coated on these materials, then adopting adhesive its formation insulation and decoration integrated plate bonding with heat-insulation layer, the method factory make efficiency is low;And the decoration integrated board weight being fabricated to is too big, transport and construction extremely inconvenience;This kind of sheet material is installed, in addition it is also necessary to special Os Draconis, significantly increases engineering cost。
Prior art discloses the production method of a kind of hard foam polyurethane heat insulation decoration integrated board that a kind of publication number is 102587609A, it first produces polymer cement coiled material, one coiled material cement maintenance level of compound and coiled material architectural surface on cement coiled material again, final and polyurethane is combined into insulation and decoration integrated plate, this production method needs 3 road programs and 3 layer coiled material skeletons, not only complex procedures, cost intensive, and the web qualities weight produced, poor air permeability, sheet material gas hole defect is difficult to avoid that, flatness does not pass a test。
Summary of the invention
The technical problem that present invention mainly solves is to provide a kind of flexible decorative face polyurethane thermal insulation and decoration integrated board and preparation method thereof, preparation method is easy, can continuous prodution, efficiency is high, and the integrated board of preparation is lightweight, and flatness is good, steady quality, easy for installation, with low cost, it is possible to large-scale promotion application。
For solving above-mentioned technical problem, the technical scheme that the present invention adopts is: provide a kind of flexible decorative face polyurethane thermal insulation and decoration integrated board, including: coiled material enhancement layer, polyurethane insulation coating and flexible decorative surface layer, it is provided with described polyurethane insulation coating between described flexible decorative surface layer and coiled material enhancement layer, described flexible decorative surface layer includes coiled material layer, polymer emulsion mortar coating and colored mortar layer, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: emulsion 50 ~ 200 parts, quartz sand 50 ~ 150 parts, cement 50 ~ 150 parts, defoamer 0 ~ 3 part, 50 ~ 120 parts of water, coalescents 0 ~ 10 part。
In a preferred embodiment of the present invention, described coiled material enhancement layer is cement mortar grid cloth, cement glass fiber cloth, geotextiles or non-woven fabrics。
In a preferred embodiment of the present invention, described coiled material layer is cement glass fiber cloth or cement mortar grid cloth。
In a preferred embodiment of the present invention, the thickness of described polymer emulsion mortar coating is 1 ~ 6mm。
In a preferred embodiment of the present invention, the thickness of described coiled material enhancement layer is 1 ~ 10mm。
In a preferred embodiment of the present invention, the thickness of described flexible decorative surface layer is 2 ~ 10mm。
For solving above-mentioned technical problem, another technical solution used in the present invention is: the preparation method providing a kind of flexible decorative face polyurethane thermal insulation and decoration integrated board, comprises the following steps:
(1) flexible decorative surface layer preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer sprayed-on polymer emulsion mortar, scrape polymer emulsion mortar coating and suppress, 4 ~ 10min is dried then through 40 ~ 50 DEG C of drying tunnels, finally enter colored mortar spray equipment spraying colored mortar layer, dry 10 ~ 20min then through 40 ~ 50 DEG C of drying tunnels, cut into sheet material or rolling is stand-by;
(2) reversely laying flexible decorative surface layer in polyurethane streamline lower floor, lay coiled material enhancement layer on polyurethane streamline upper strata, then on flexible decorative surface layer, spraying polyurethane foaming forms flexible decorative face insulation and decoration integrated plate。
The invention has the beneficial effects as follows: preparation method of the present invention is easy, it is possible to continuous prodution, efficiency is high, and the integrated board of preparation is lightweight, and flatness is good, and steady quality is easy for installation, with low cost, it is possible to large-scale promotion application。
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme in the embodiment of the present invention, below the accompanying drawing used required during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings, wherein:
Fig. 1 is the structural representation of flexible decorative face of the present invention polyurethane thermal insulation and decoration integrated board one preferred embodiment;
In accompanying drawing, the labelling of each parts is as follows: 1, coiled material enhancement layer, and 2, polyurethane insulation coating, 3, flexible decorative surface layer。
Detailed description of the invention
Technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments。Based on the embodiment in the present invention, all other embodiments that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention。
Referring to Fig. 1, the embodiment of the present invention includes:
A kind of flexible decorative face polyurethane thermal insulation and decoration integrated board, including: coiled material enhancement layer 1, polyurethane insulation coating 2 and flexible decorative surface layer 3, described flexible decorative surface layer 3 includes coiled material layer, polymer emulsion mortar coating and colored mortar layer, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: emulsion 50 ~ 200 parts, quartz sand 50 ~ 150 parts, cement 50 ~ 150 parts, defoamer 0 ~ 3 part, 50 ~ 120 parts of water, coalescents 0 ~ 10 part, concrete preparation method comprises the following steps:
(1) flexible decorative surface layer 3 preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer sprayed-on polymer emulsion mortar, scrape polymer emulsion mortar coating and suppress, 4 ~ 10min is dried then through 40 ~ 50 DEG C of drying tunnels, finally enter colored mortar spray equipment spraying colored mortar layer, dry 10 ~ 20min then through 40 ~ 50 DEG C of drying tunnels, cut into sheet material or rolling is stand-by;
(2) reversely laying flexible decorative surface layer 3 in polyurethane streamline lower floor, lay coiled material enhancement layer 1 on polyurethane streamline upper strata, then on flexible decorative surface layer 3, spraying polyurethane foaming forms flexible decorative face insulation and decoration integrated plate。
Preferably, described coiled material enhancement layer 1 is cement mortar grid cloth, cement glass fiber cloth, geotextiles or non-woven fabrics。
Preferably, described coiled material layer is cement glass fiber cloth or cement mortar grid cloth。
Preferably, the thickness of described polymer emulsion mortar coating is 1 ~ 6mm。
Preferably, the thickness of described coiled material enhancement layer 1 is 1 ~ 10mm。
Preferably, the thickness of described flexible decorative surface layer 3 is 2 ~ 10mm。
Embodiment 1
A kind of flexible decorative face polyurethane thermal insulation and decoration integrated board, including: coiled material enhancement layer 1, polyurethane insulation coating 2 and flexible decorative surface layer 3, coiled material enhancement layer 1 is cement mortar grid cloth, described flexible decorative surface layer 3 includes coiled material layer, polymer emulsion mortar coating and colored mortar layer, coiled material layer is cement glass fiber cloth, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: emulsion 120 parts, quartz sand 100 parts, cement 100 parts, defoamer 2 parts, 80 parts of water, coalescents 5 parts, concrete preparation method comprises the following steps:
(1) flexible decorative surface layer 3 preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer sprayed-on polymer emulsion mortar, scrape polymer emulsion mortar coating and suppress, the thickness of the polymer emulsion mortar coating after compacting is 1mm, 4 ~ 10min is dried then through 40 ~ 50 DEG C of drying tunnels, finally enter colored mortar spray equipment spraying colored mortar layer, 10 ~ 20min is dried then through 40 ~ 50 DEG C of drying tunnels, cutting into sheet material or rolling is stand-by, the thickness of the flexible decorative surface layer 3 of preparation is 2mm;
(2) flexible decorative surface layer 3 is reversely laid in polyurethane streamline lower floor, coiled material enhancement layer 1 is laid on polyurethane streamline upper strata, the thickness of coiled material enhancement layer 1 is 1mm, and then on flexible decorative surface layer 3, spraying polyurethane foaming forms flexible decorative face insulation and decoration integrated plate。
Embodiment 2
A kind of flexible decorative face polyurethane thermal insulation and decoration integrated board, including: coiled material enhancement layer 1, polyurethane insulation coating 2 and flexible decorative surface layer 3, coiled material enhancement layer 1 is cement glass fiber cloth, described flexible decorative surface layer 3 includes coiled material layer, polymer emulsion mortar coating and colored mortar layer, coiled material layer is cement mortar grid cloth, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: emulsion 50 parts, quartz sand 50 parts, cement 500 parts, defoamer 3 parts, 50 parts of water, concrete preparation method comprises the following steps:
(1) flexible decorative surface layer 3 preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer sprayed-on polymer emulsion mortar, scrape polymer emulsion mortar coating and suppress, the thickness of the polymer emulsion mortar coating after compacting is 3mm, 4 ~ 10min is dried then through 40 ~ 50 DEG C of drying tunnels, finally enter colored mortar spray equipment spraying colored mortar layer, 10 ~ 20min is dried then through 40 ~ 50 DEG C of drying tunnels, cutting into sheet material or rolling is stand-by, the thickness of the flexible decorative surface layer 3 of preparation is 6mm;
(2) flexible decorative surface layer 3 is reversely laid in polyurethane streamline lower floor, coiled material enhancement layer 1 is laid on polyurethane streamline upper strata, the thickness of coiled material enhancement layer 1 is 5mm, and then on flexible decorative surface layer 3, spraying polyurethane foaming forms flexible decorative face insulation and decoration integrated plate。
Embodiment 3
A kind of flexible decorative face polyurethane thermal insulation and decoration integrated board, including: coiled material enhancement layer 1, polyurethane insulation coating 2 and flexible decorative surface layer 3, coiled material enhancement layer 1 is geotextiles, described flexible decorative surface layer 3 includes coiled material layer, polymer emulsion mortar coating and colored mortar layer, coiled material layer is cement mortar grid cloth, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: emulsion 200 parts, quartz sand 150 parts, cement 150 parts, 120 parts of water, coalescents 10 parts, concrete preparation method comprises the following steps:
(1) flexible decorative surface layer 3 preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer sprayed-on polymer emulsion mortar, scrape polymer emulsion mortar coating and suppress, the thickness of the polymer emulsion mortar coating after compacting is 6mm, 4 ~ 10min is dried then through 40 ~ 50 DEG C of drying tunnels, finally enter colored mortar spray equipment spraying colored mortar layer, 10 ~ 20min is dried then through 40 ~ 50 DEG C of drying tunnels, cutting into sheet material or rolling is stand-by, the thickness of the flexible decorative surface layer 3 of preparation is 10mm;
(2) flexible decorative surface layer 3 is reversely laid in polyurethane streamline lower floor, coiled material enhancement layer 1 is laid on polyurethane streamline upper strata, the thickness of coiled material enhancement layer 1 is 10mm, and then on flexible decorative surface layer 3, spraying polyurethane foaming forms flexible decorative face insulation and decoration integrated plate。
The physical property Testing index of the flexible decorative face polyurethane thermal insulation and decoration integrated board prepared by embodiment 1 ~ embodiment 3 is as shown in table 1。
Table 1
Project | Unit | Embodiment 1 | Embodiment 2 | Embodiment 3 |
Apparent density | kg/m2 | 3-10 | 3-10 | 3-10 |
Surface decoration layer paint film adhesion | - | 0 grade or 1 grade | 0 grade or 1 grade | 0 grade or 1 grade |
Tensile bond intensity | MPa | More than 0.25 | More than 0.25 | More than 0.25 |
Impact strength | J | More than 10 | More than 10 | More than 10 |
Weatherability | - | Qualified | Qualified | Qualified |
Preparation method of the present invention is easy, it is possible to continuous prodution, and efficiency is high, and the integrated board of preparation is lightweight, and steady quality is easy for installation, with low cost, it is possible to large-scale promotion application。
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure utilizing description of the present invention to make or equivalence flow process conversion; or directly or indirectly it is used in other relevant technical field, all in like manner include in the scope of patent protection of the present invention。
Claims (6)
1. a flexible decorative face polyurethane thermal insulation and decoration integrated board, it is characterized in that, including: coiled material enhancement layer, polyurethane insulation coating and flexible decorative surface layer, it is provided with described polyurethane insulation coating between described flexible decorative surface layer and coiled material enhancement layer, described flexible decorative surface layer includes coiled material layer, polymer emulsion mortar coating and colored mortar layer, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: emulsion 50 ~ 200 parts, quartz sand 50 ~ 150 parts, cement 50 ~ 150 parts, defoamer 0 ~ 3 part, 50 ~ 120 parts of water, coalescents 0 ~ 10 part;
Its preparation method, comprises the following steps:
(1) flexible decorative surface layer preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer sprayed-on polymer emulsion mortar, scrape polymer emulsion mortar coating and suppress, 4 ~ 10min is dried then through 40 ~ 50 DEG C of drying tunnels, finally enter colored mortar spray equipment spraying colored mortar layer, dry 10 ~ 20min then through 40 ~ 50 DEG C of drying tunnels, cut into sheet material or rolling is stand-by;
(2) reversely laying flexible decorative surface layer in polyurethane streamline lower floor, lay coiled material enhancement layer on polyurethane streamline upper strata, then on flexible decorative surface layer, spraying polyurethane foaming forms flexible decorative face insulation and decoration integrated plate。
2. flexible decorative face according to claim 1 polyurethane thermal insulation and decoration integrated board, it is characterised in that described coiled material enhancement layer is cement mortar grid cloth, cement glass fiber cloth, geotextiles or non-woven fabrics。
3. flexible decorative face according to claim 1 polyurethane thermal insulation and decoration integrated board, it is characterised in that described coiled material layer is cement glass fiber cloth or cement mortar grid cloth。
4. flexible decorative face according to claim 1 polyurethane thermal insulation and decoration integrated board, it is characterised in that the thickness of described polymer emulsion mortar coating is 1 ~ 6mm。
5. flexible decorative face according to claim 1 polyurethane thermal insulation and decoration integrated board, it is characterised in that the thickness of described coiled material enhancement layer is 1 ~ 10mm。
6. flexible decorative face according to claim 1 polyurethane thermal insulation and decoration integrated board, it is characterised in that the thickness of described flexible decorative surface layer is 2 ~ 10mm。
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Cited By (1)
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EP4058419A4 (en) * | 2019-11-14 | 2023-12-27 | Shaked Additives Ltd. | Cement sheets and coatings for building construction |
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CN106495613B (en) * | 2016-11-03 | 2019-02-05 | 威骏(湖北)高新实业股份有限公司 | A kind of heat preservation decoration integrative tapestry brick and preparation method thereof |
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US7851052B2 (en) * | 2005-08-23 | 2010-12-14 | Awi Licensing Company | Coating system for sag resistant formaldehyde-free fibrous panels |
TW200906612A (en) * | 2007-08-07 | 2009-02-16 | San Fang Chemical Industry Co | PU composite material and method of fabricating the same |
CN201535043U (en) * | 2009-08-26 | 2010-07-28 | 万华节能建材股份有限公司 | Ultrathin substrate finish coat insulation board |
CN102587609B (en) * | 2012-03-23 | 2014-09-24 | 烟台市顺达聚氨酯有限责任公司 | Method for producing rigid foam polyurethane heat-insulation and decorative integrated plate |
CN103276867B (en) * | 2013-06-13 | 2016-05-18 | 江苏尼高科技有限公司 | Colored mortar ornamental surface heat insulation decoration integrated board |
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EP4058419A4 (en) * | 2019-11-14 | 2023-12-27 | Shaked Additives Ltd. | Cement sheets and coatings for building construction |
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