CN104060791A - Flexible decoration surface polyurethane insulation and decoration integrated board and preparation method thereof - Google Patents
Flexible decoration surface polyurethane insulation and decoration integrated board and preparation method thereof Download PDFInfo
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- CN104060791A CN104060791A CN201410256874.3A CN201410256874A CN104060791A CN 104060791 A CN104060791 A CN 104060791A CN 201410256874 A CN201410256874 A CN 201410256874A CN 104060791 A CN104060791 A CN 104060791A
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Abstract
The invention discloses a flexible decoration surface polyurethane insulation and decoration integrated board and a preparation method thereof. The flexible decoration surface polyurethane insulation and decoration integrated board comprises a coiled material reinforcing layer, a polyurethane insulating layer and a flexible decoration surface layer. The preparation method comprises the steps of preparing the flexible decoration surface layer; reversely laying the flexible decoration surface layer at the lower layer of a polyurethane production line, laying the coiled material reinforcing layer at the upper layer of the polyurethane production line and then spraying polyurethane foam on the flexible decoration surface layer to form the flexible decoration surface insulation and decoration integrated board. The invention has the advantages that the preparation method is simple and convenient, continuous production can be realized, the efficiency is high, the weight of the prepared integrated board is light, the quality is stable, the integrated board is convenient to install, the cost is low and the integrated board can be popularized and applied on a large scale.
Description
Technical field
The present invention relates to building heat preservation field, particularly relate to a kind of flexible decorative cover polyurethane thermal insulation and decoration integrated board and preparation method thereof.
Background technology
Traditional insulation and decoration integrated plate adopts calcium silicate board, cement fibrolite plate or stone material as rigidity liner plate conventionally, architectural surface is coated on these materials, then adopt adhesive it and the bonding formation insulation and decoration integrated plate of insulation layer, the method produce in factory inefficiency; And the decoration integrated board weight being made into is too large, very inconvenience of transport and construction; This kind of sheet material is installed, is also needed special keel, significantly increased engineering cost.
Prior art discloses the production method that a kind of publication number is a kind of hard foam polyurethane heat insulation decoration integrated board of 102587609A, it first produces polymer cement coiled material, compound one coiled material cement maintenance level and coiled material architectural surface on cement coiled material again, final and polyurethane is combined into insulation and decoration integrated plate, this production method needs 3 road programs and 3 layer coiled material skeletons, not only complex procedures, cost costliness, and the coiled material quality weight of producing, gas permeability is poor, sheet material gas hole defect is difficult to avoid, and planeness does not pass a test.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of flexible decorative cover polyurethane thermal insulation and decoration integrated board and preparation method thereof, preparation method is easy, can serialization produce, efficiency is high, and the integrated board of preparation is lightweight, and planeness is good, steady quality, easy for installation, with low cost, can large-scale promotion application.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of flexible decorative cover polyurethane thermal insulation and decoration integrated board is provided, comprise: coiled material enhancement layer, polyurethane insulation coating and flexible architectural surface, between described flexible architectural surface and coiled material enhancement layer, be provided with described polyurethane insulation coating, described flexible architectural surface comprises coiled material layer, polymer emulsion mortar coating and colored mortar layer, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: 50 ~ 200 parts of emulsions, 50 ~ 150 parts of quartz sands, 50 ~ 150 parts of cement, 0 ~ 3 part of defoamer, 50 ~ 120 parts, water, 0 ~ 10 part of coalescents.
In a preferred embodiment of the present invention, described coiled material enhancement layer is cement mortar grid cloth, cement glass cloth, geotextiles or nonwoven.
In a preferred embodiment of the present invention, described coiled material layer is cement glass cloth or cement mortar grid cloth.
In a preferred embodiment of the present invention, the thickness of described polymer emulsion mortar coating is 1 ~ 6mm.
In a preferred embodiment of the present invention, the thickness of described coiled material enhancement layer is 1 ~ 10mm.
In a preferred embodiment of the present invention, the thickness of described flexible architectural surface is 2 ~ 10mm.
For solving the problems of the technologies described above, another technical solution used in the present invention is: a kind of preparation method of flexible decorative cover polyurethane thermal insulation and decoration integrated board is provided, comprises the following steps:
(1) flexible architectural surface preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer spraying polymer emulsion mortar, scrape polymer emulsion mortar coating compacting, dry 4 ~ 10min through 40 ~ 50 DEG C of drying tunnels again, finally enter colored mortar spray equipment spraying colored mortar layer, dry 10 ~ 20min through 40 ~ 50 DEG C of drying tunnels again, cut into sheet material or rolling is stand-by;
(2) oppositely lay flexible architectural surface in polyurethane streamline lower floor, lay coiled material enhancement layer on polyurethane streamline upper strata, then on flexible architectural surface, spraying polyurethane foaming forms flexible decorative cover insulation and decoration integrated plate.
The invention has the beneficial effects as follows: preparation method of the present invention is easy, can serialization produce, efficiency is high, and the integrated board of preparation is lightweight, and planeness is good, and steady quality is easy for installation, with low cost, can large-scale promotion application.
Brief description of the drawings
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing of required use during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing, wherein:
Fig. 1 is the structural representation of the flexible decorative cover polyurethane thermal insulation and decoration integrated board of the present invention one preferred embodiment;
In accompanying drawing, the mark of each parts is as follows: 1, coiled material enhancement layer, 2, polyurethane insulation coating, 3, flexible architectural surface.
Detailed description of the invention
To the technical scheme in the embodiment of the present invention be clearly and completely described below, obviously, described embodiment is only a part of embodiment of the present invention, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art, not making all other embodiment that obtain under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1, the embodiment of the present invention comprises:
A kind of flexible decorative cover polyurethane thermal insulation and decoration integrated board, comprise: coiled material enhancement layer 1, polyurethane insulation coating 2 and flexible architectural surface 3, described flexible architectural surface 3 comprises coiled material layer, polymer emulsion mortar coating and colored mortar layer, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: 50 ~ 200 parts of emulsions, 50 ~ 150 parts of quartz sands, 50 ~ 150 parts of cement, 0 ~ 3 part of defoamer, 50 ~ 120 parts, water, 0 ~ 10 part of coalescents, concrete preparation method comprises the following steps:
(1) flexible architectural surface 3 preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer spraying polymer emulsion mortar, scrape polymer emulsion mortar coating compacting, dry 4 ~ 10min through 40 ~ 50 DEG C of drying tunnels again, finally enter colored mortar spray equipment spraying colored mortar layer, dry 10 ~ 20min through 40 ~ 50 DEG C of drying tunnels again, cut into sheet material or rolling is stand-by;
(2) oppositely lay flexible architectural surface 3 in polyurethane streamline lower floor, lay coiled material enhancement layer 1 on polyurethane streamline upper strata, then on flexible architectural surface 3, spraying polyurethane foaming forms flexible decorative cover insulation and decoration integrated plate.
Preferably, described coiled material enhancement layer 1 is cement mortar grid cloth, cement glass cloth, geotextiles or nonwoven.
Preferably, described coiled material layer is cement glass cloth or cement mortar grid cloth.
Preferably, the thickness of described polymer emulsion mortar coating is 1 ~ 6mm.
Preferably, the thickness of described coiled material enhancement layer 1 is 1 ~ 10mm.
Preferably, the thickness of described flexible architectural surface 3 is 2 ~ 10mm.
Embodiment 1
A kind of flexible decorative cover polyurethane thermal insulation and decoration integrated board, comprise: coiled material enhancement layer 1, polyurethane insulation coating 2 and flexible architectural surface 3, coiled material enhancement layer 1 is cement mortar grid cloth, described flexible architectural surface 3 comprises coiled material layer, polymer emulsion mortar coating and colored mortar layer, coiled material layer is cement glass cloth, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: 120 parts of emulsions, 100 parts of quartz sands, 100 parts of cement, 2 parts of defoamers, 80 parts, water, 5 parts of coalescents, concrete preparation method comprises the following steps:
(1) flexible architectural surface 3 preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer spraying polymer emulsion mortar, scrape polymer emulsion mortar coating compacting, the thickness of the polymer emulsion mortar coating after compacting is 1mm, dry 4 ~ 10min through 40 ~ 50 DEG C of drying tunnels again, finally enter colored mortar spray equipment spraying colored mortar layer, dry 10 ~ 20min through 40 ~ 50 DEG C of drying tunnels again, cut into sheet material or rolling is stand-by, the thickness of the flexible architectural surface 3 of preparation is 2mm;
(2) oppositely lay flexible architectural surface 3 in polyurethane streamline lower floor, lay coiled material enhancement layer 1 on polyurethane streamline upper strata, the thickness of coiled material enhancement layer 1 is 1mm, and then on flexible architectural surface 3, spraying polyurethane foaming forms flexible decorative cover insulation and decoration integrated plate.
Embodiment 2
A kind of flexible decorative cover polyurethane thermal insulation and decoration integrated board, comprise: coiled material enhancement layer 1, polyurethane insulation coating 2 and flexible architectural surface 3, coiled material enhancement layer 1 is cement glass cloth, described flexible architectural surface 3 comprises coiled material layer, polymer emulsion mortar coating and colored mortar layer, coiled material layer is cement mortar grid cloth, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: 50 parts of emulsions, 50 parts of quartz sands, 500 parts of cement, 3 parts of defoamers, 50 parts, water, concrete preparation method comprises the following steps:
(1) flexible architectural surface 3 preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer spraying polymer emulsion mortar, scrape polymer emulsion mortar coating compacting, the thickness of the polymer emulsion mortar coating after compacting is 3mm, dry 4 ~ 10min through 40 ~ 50 DEG C of drying tunnels again, finally enter colored mortar spray equipment spraying colored mortar layer, dry 10 ~ 20min through 40 ~ 50 DEG C of drying tunnels again, cut into sheet material or rolling is stand-by, the thickness of the flexible architectural surface 3 of preparation is 6mm;
(2) oppositely lay flexible architectural surface 3 in polyurethane streamline lower floor, lay coiled material enhancement layer 1 on polyurethane streamline upper strata, the thickness of coiled material enhancement layer 1 is 5mm, and then on flexible architectural surface 3, spraying polyurethane foaming forms flexible decorative cover insulation and decoration integrated plate.
Embodiment 3
A kind of flexible decorative cover polyurethane thermal insulation and decoration integrated board, comprise: coiled material enhancement layer 1, polyurethane insulation coating 2 and flexible architectural surface 3, coiled material enhancement layer 1 is geotextiles, described flexible architectural surface 3 comprises coiled material layer, polymer emulsion mortar coating and colored mortar layer, coiled material layer is cement mortar grid cloth, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: 200 parts of emulsions, 150 parts of quartz sands, 150 parts of cement, 120 parts, water, 10 parts of coalescents, concrete preparation method comprises the following steps:
(1) flexible architectural surface 3 preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer spraying polymer emulsion mortar, scrape polymer emulsion mortar coating compacting, the thickness of the polymer emulsion mortar coating after compacting is 6mm, dry 4 ~ 10min through 40 ~ 50 DEG C of drying tunnels again, finally enter colored mortar spray equipment spraying colored mortar layer, dry 10 ~ 20min through 40 ~ 50 DEG C of drying tunnels again, cut into sheet material or rolling is stand-by, the thickness of the flexible architectural surface 3 of preparation is 10mm;
(2) oppositely lay flexible architectural surface 3 in polyurethane streamline lower floor, lay coiled material enhancement layer 1 on polyurethane streamline upper strata, the thickness of coiled material enhancement layer 1 is 10mm, and then on flexible architectural surface 3, spraying polyurethane foaming forms flexible decorative cover insulation and decoration integrated plate.
It is as shown in table 1 that the physical property of the prepared flexible decorative cover polyurethane thermal insulation and decoration integrated board of embodiment 1 ~ embodiment 3 detects index.
Table 1
Project | Unit | Embodiment 1 | Embodiment 2 | Embodiment 3 |
Apparent density | kg/m 2 | 3-10 | 3-10 | 3-10 |
Surface decoration layer paint film adhesion | - | 0 grade or 1 grade | 0 grade or 1 grade | 0 grade or 1 grade |
Stretching adhesive strength | MPa | Be greater than 0.25 | Be greater than 0.25 | Be greater than 0.25 |
Impact strength | J | Be greater than 10 | Be greater than 10 | Be greater than 10 |
Weatherability | - | Qualified | Qualified | Qualified |
Preparation method of the present invention is easy, can serialization produce, and efficiency is high, and the integrated board of preparation is lightweight, and steady quality is easy for installation, with low cost, can large-scale promotion application.
The foregoing is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or conversion of equivalent flow process that utilizes description of the present invention to do; or be directly or indirectly used in other relevant technical field, be all in like manner included in scope of patent protection of the present invention.
Claims (7)
1. a flexible decorative cover polyurethane thermal insulation and decoration integrated board, it is characterized in that, comprise: coiled material enhancement layer, polyurethane insulation coating and flexible architectural surface, between described flexible architectural surface and coiled material enhancement layer, be provided with described polyurethane insulation coating, described flexible architectural surface comprises coiled material layer, polymer emulsion mortar coating and colored mortar layer, described polymer emulsion mortar coating is become by the mixed raw material of following parts by weight: 50 ~ 200 parts of emulsions, 50 ~ 150 parts of quartz sands, 50 ~ 150 parts of cement, 0 ~ 3 part of defoamer, 50 ~ 120 parts, water, 0 ~ 10 part of coalescents.
2. flexible decorative cover polyurethane thermal insulation and decoration integrated board according to claim 1, is characterized in that, described coiled material enhancement layer is cement mortar grid cloth, cement glass cloth, geotextiles or nonwoven.
3. flexible decorative cover polyurethane thermal insulation and decoration integrated board according to claim 1, is characterized in that, described coiled material layer is cement glass cloth or cement mortar grid cloth.
4. flexible decorative cover polyurethane thermal insulation and decoration integrated board according to claim 1, is characterized in that, the thickness of described polymer emulsion mortar coating is 1 ~ 6mm.
5. flexible decorative cover polyurethane thermal insulation and decoration integrated board according to claim 1, is characterized in that, the thickness of described coiled material enhancement layer is 1 ~ 10mm.
6. flexible decorative cover polyurethane thermal insulation and decoration integrated board according to claim 1, is characterized in that, the thickness of described flexible architectural surface is 2 ~ 10mm.
7. the preparation method of integrated board according to claim 1, is characterized in that, comprises the following steps:
(1) flexible architectural surface preparation: on streamline, lay upper and lower two layers of coiled materials layer, then at two layers of coiled materials layer spraying polymer emulsion mortar, scrape polymer emulsion mortar coating compacting, dry 4 ~ 10min through 40 ~ 50 DEG C of drying tunnels again, finally enter colored mortar spray equipment spraying colored mortar layer, dry 10 ~ 20min through 40 ~ 50 DEG C of drying tunnels again, cut into sheet material or rolling is stand-by;
(2) oppositely lay flexible architectural surface in polyurethane streamline lower floor, lay coiled material enhancement layer on polyurethane streamline upper strata, then on flexible architectural surface, spraying polyurethane foaming forms flexible decorative cover insulation and decoration integrated plate.
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Cited By (1)
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CN106495613A (en) * | 2016-11-03 | 2017-03-15 | 威骏(湖北)高新实业股份有限公司 | A kind of heat preservation decoration integrative tapestry brick and preparation method thereof |
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WO2021095038A1 (en) * | 2019-11-14 | 2021-05-20 | Shaked Additives Ltd. | Cement sheets and coatings for building construction |
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CN102587609A (en) * | 2012-03-23 | 2012-07-18 | 烟台市顺达聚氨酯有限责任公司 | Method for producing rigid foam polyurethane heat-insulation and decorative integrated plate |
CN103276867A (en) * | 2013-06-13 | 2013-09-04 | 江苏尼高科技有限公司 | Colorful mortar veneering heat preservation and decoration integrated board |
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Patent Citations (5)
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US20070055012A1 (en) * | 2005-08-23 | 2007-03-08 | Caldwell Kenneth G | Coating system for sag resistant formaldehyde-free fibrous panels |
US20090041997A1 (en) * | 2007-08-07 | 2009-02-12 | Sang Fang Chemical Industry Co., Ltd. | Pu composite and method of fabricating the same |
CN201535043U (en) * | 2009-08-26 | 2010-07-28 | 万华节能建材股份有限公司 | Ultrathin substrate finish coat insulation board |
CN102587609A (en) * | 2012-03-23 | 2012-07-18 | 烟台市顺达聚氨酯有限责任公司 | Method for producing rigid foam polyurethane heat-insulation and decorative integrated plate |
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Cited By (2)
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CN106495613A (en) * | 2016-11-03 | 2017-03-15 | 威骏(湖北)高新实业股份有限公司 | A kind of heat preservation decoration integrative tapestry brick and preparation method thereof |
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