CN106827178A - A kind of FRP muscle strengthens heat insulating decorative board and its production method - Google Patents

A kind of FRP muscle strengthens heat insulating decorative board and its production method Download PDF

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Publication number
CN106827178A
CN106827178A CN201710034118.XA CN201710034118A CN106827178A CN 106827178 A CN106827178 A CN 106827178A CN 201710034118 A CN201710034118 A CN 201710034118A CN 106827178 A CN106827178 A CN 106827178A
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CN
China
Prior art keywords
grc
heat
frp
frp muscle
decorative layers
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Pending
Application number
CN201710034118.XA
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Chinese (zh)
Inventor
熊吉如
陈伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANJING BEILIDA NEW MATERIAL SYSTEM ENGINEERING Co Ltd
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NANJING BEILIDA NEW MATERIAL SYSTEM ENGINEERING Co Ltd
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Priority to CN201710034118.XA priority Critical patent/CN106827178A/en
Publication of CN106827178A publication Critical patent/CN106827178A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/14Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/24Producing shaped prefabricated articles from the material by injection moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/52Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/52Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
    • B28B1/522Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement for producing multi-layered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire

Landscapes

  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Building Environments (AREA)

Abstract

The present invention relates to a kind of FRP muscle enhancing heat insulating decorative board, including GRC decorative layers, heat-insulation layer, groove profile embedded part, FRP principal rods, construction ribs and GRC structure sheafs.It is connected through heat-insulation layer by constructing ribs between described GRC decorative layers and GRC structure sheafs;Described heat-insulation layer piecemeal is laid between GRC decorative layers and GRC structure sheafs, fully wrapped around by concrete mortar;Described FRP principal rods are evenly distributed on GRC decorative layers, GRC structure sheafs and construction ribs;Described groove profile embedded part is embedded on GRC structure sheafs, is connected with agent structure by installation connecting element when mounted.The invention provides the enclosed structure implementation that a kind of GRC decorative panels and FRP muscle are organically combined, solve the problems such as long-standing enclosed structure working procedure is various, waste of material amount is big, thermal and insulating performance is low, floor space is big, operation is simple, convenient operation, solves the difficulty in design and construction field.

Description

A kind of FRP muscle strengthens heat insulating decorative board and its production method
Technical field
The present invention relates to a kind of FRP muscle enhancing heat insulating decorative board, it is adaptable to the insulation of external wall, decorate and go along with sb. to guard him.
Background technology
With the implementation of China's energy-saving and emission-reduction state basic policy, building energy conservation increasingly obtains the great attention of people, national energy-saving Development plan carries out the standard of energy-conservation 65% to the year two thousand twenty comprehensively, and carrying out building energy conservation has turned into the important development side of building trade To.Among these, the frame structure building with industrialization, assembling, rapid advantage of constructing, due to own characteristic, it is necessary to open Send the exterior wall cladding that decorative heat preservation goes along with sb. to guard him integration.Common practice in industry is using the insulation material bag of sandwich structure Technique is wrapped up in, is the large hanging plate of the solution framework building problem high to mechanical property requirements, bearing load is employed in industry " the attached steelframe of the back of the body " or " built-in reinforcing bar girder " scheme.Reinforcing bar keel knot is employed if in Chinese patent ZL201220021544.2 Space needed for structure, but scheme of " bearing steelframe " in actual applications is larger, causes the thickness of finished product too high, and " built-in reinforcing bar Girder " scheme then has dew rust pollution hidden trouble, and two schemes have all been greatly enhanced the weight of product, have impact on body junction The mechanics load-bearing of structure, is unfavorable for being used in high-rise frame structure building.
The content of the invention
The present invention is regarding to the issue above, it is proposed that a kind of new FRP muscle enhancing heat insulating decorative board, simple structure, deadweight It is relatively light, solve design, construction, the practical problem using, area of maintenance.
To realize above-mentioned technical purpose, above-mentioned technique effect is reached, the present invention is achieved through the following technical solutions:
A kind of FRP muscle strengthens heat insulating decorative board, including GRC decorative layers, heat-insulation layer, groove profile embedded part, FRP principal rods, construction are strengthened Rib and GRC structure sheafs.
It is connected through heat-insulation layer by constructing ribs between described GRC decorative layers and GRC structure sheafs;Described insulation Layer piecemeal is laid between GRC decorative layers and GRC structure sheafs, fully wrapped around by concrete mortar;Described FRP principal rods are uniform Be distributed in GRC decorative layers, GRC structure sheafs and construction ribs on;Described groove profile embedded part is embedded on GRC structure sheafs, It is connected with agent structure by installation connecting element during installation.
Described GRC decorative layers are made up of architectural concrete mortar;Described heat-insulation layer using hard polyurethane foam board, In phenolic foam board, cement board, rock wool, mineral wool, mineral wool, vitrified microsphere insulating material, pearlite heat-insulation plate one Plant and be made;Described GRC structure sheafs and construction ribs is made up of glass concrete mortar.
A kind of production method of FRP muscle enhancing heat insulating decorative board is as follows:
(1)Architectural concrete mortar is sprayed or poured into a mould in a mold, FRP muscle materials are sequentially placed into, and is sprayed again or is poured into a mould and decorates mixed Solidifying soil sand slurry, is prepared into GRC decorative layers, spontaneous curing 10-30 minutes;
(2)Required according to plate size, split warming plate, be routed on GRC decorative layers;
(3)Using injection or pouring technology by mortar laminated heat insulation board and the plate hole of being filled into of glass concrete In, each layer is sequentially placed into FRP muscle materials, is prepared into construction ribs and is connected with GRC decorative layers, spontaneous curing 10-30 minutes;
(4)Continue to spray or cast glass fibre reinforced concrete mortar, be sequentially placed into FRP muscle materials, spray or pour into a mould glass again Glass fibre reinforced concrete mortar, then carries out roll-in closely knit using pressure roller, is prepared into GRC structure sheafs;
(5)In GRC structure layer surface built-in groove type embedded parts, production is completed;
(6)After being conserved 4 ~ 24 hours under the product normal temperature or steam of forming, the demoulding is carried out.
Beneficial effect:
1., by " the attached steelframe of the back of the body " or " built-in reinforcing bar girder " scheme of traditional bearing load, " built-in FRP muscle girder " side is changed to Case, by FRP muscle and the reasonable combination of GRC materials, shared external loads, the sky needed for reducing " bearing steelframe " scheme Between, the thickness of finished product is thinned, while it also avoid the dew rust pollution hidden trouble of " built-in reinforcing bar girder " scheme, reduce later stage dimension Shield is required.
2. " insulation material " is compounded in the inner chamber of product, space requirement during heat-insulation layer outer patch/interior patch is eliminated, while Solve support demand when interior survey GRC panels are produced.Deadweight is not only alleviated, the intensity and rigidity of product is also ensure that.
3. pre-buried embedded part when by producing(Channel/iron plate etc.)And the adaptor of installation, reliably connect with the strong point Connect, meet certain three-dimensional regulation demand, realize effective transmission of load, while meeting the release of certain distortional stress.
4. this kind of textural association system, refers to the computation model of PC floors or wallboard in " design phase ", and according to《It is fine Dimension enhancing composite construction project application technology specification》--- the regulation of GB50608-2010 is performed, and is solved design and is asked Topic;Processing and quality control are also allowed in " production phase " simultaneously, construction feasibility is improve.
Brief description of the drawings
Fig. 1 is product structure schematic diagram.
Fig. 2 is product generalized section.
Wherein:Groove profile embedded part 1, GRC structure sheafs 2, heat-insulation layer 3, FRP principal rods 4, construction ribs 5, GRC decorative layers 6.
Specific embodiment
Below with reference to accompanying drawing, the present invention is further described:
Referring to the drawings 1~2, a kind of FRP muscle enhancing heat insulating decorative board includes GRC decorative layers 6, heat-insulation layer 3, groove profile embedded part 1, FRP Principal rod 4, construction ribs 5 and GRC structure sheafs 2.Run through by constructing ribs 5 between GRC decorative layers 6 and GRC structure sheafs 2 Heat-insulation layer 3 is connected.The piecemeal of heat-insulation layer 3 is laid between GRC decorative layers 6 and GRC structure sheafs 2, fully wrapped around by concrete mortar. FRP principal rods 4 are evenly distributed in 5 on GRC decorative layers 6, GRC structure sheafs 2 and construction ribs.Groove profile embedded part 1 is embedded in GRC On structure sheaf 2, it is connected with agent structure by installation connecting element when mounted.
Above-mentioned GRC decorative layers 6 are made up of architectural concrete mortar;Heat-insulation layer 3 is steeped using hard polyurethane foam board, phenolic aldehyde One kind in foam plate, cement board, rock wool, mineral wool, mineral wool, vitrified microsphere insulating material, pearlite heat-insulation plate is made; GRC structure sheafs 2 and construction ribs 5 are made up of glass concrete mortar.
As illustrated, a kind of production of FRP muscle enhancing heat insulating decorative board is to be achieved through the following technical solutions:
Case study on implementation 1:
(1)Architectural concrete mortar is sprayed in a mold, FRP muscle materials are sequentially placed into, architectural concrete mortar is sprayed again, prepare Into GRC decorative layers, spontaneous curing 10 minutes;
(2)Required according to plate size, split warming plate, be routed on GRC decorative layers;
(3)It is filled into glass concrete is mortar laminated in heat insulation board and plate hole using spray technology, often One layer is sequentially placed into FRP muscle materials, is prepared into construction ribs and is connected with GRC decorative layers, spontaneous curing 10 minutes;
(4)Continue jeting fiber enhancing concrete mortar, be sequentially placed into FRP muscle materials, jeting fiber enhancing is mixed again Solidifying soil sand slurry, then carries out roll-in closely knit using pressure roller, is prepared into GRC structure sheafs;
(5)In GRC structure layer surface built-in groove type embedded parts, production is completed;
(6)After being conserved 4 hours under the product steam of forming, the demoulding is carried out.
Case study on implementation 2:
(1)Architectural concrete mortar is poured into a mould in a mold, FRP muscle materials are sequentially placed into, architectural concrete mortar is poured into a mould again, prepare Into GRC decorative layers, spontaneous curing 30 minutes;
(2)Required according to plate size, split warming plate, be routed on GRC decorative layers;
(3)It is filled into glass concrete is mortar laminated in heat insulation board and plate hole using pouring technology, often One layer is sequentially placed into FRP muscle materials, is prepared into construction ribs and is connected with GRC decorative layers, spontaneous curing 30 minutes;
(4)Continue cast glass fibre reinforced concrete mortar, be sequentially placed into FRP muscle materials, cast glass fiber reinforcement again is mixed Solidifying soil sand slurry, then carries out roll-in closely knit using pressure roller, is prepared into GRC structure sheafs;
(5)In GRC structure layer surface built-in groove type embedded parts, production is completed;
(6)After being conserved 24 hours under the product normal temperature of forming, the demoulding is carried out.

Claims (6)

1. a kind of FRP muscle strengthens heat insulating decorative board, it is characterised in that received including GRC decorative layers, heat-insulation layer, groove profile embedded part, FRP Power muscle, construction ribs and GRC structure sheafs.
2. a kind of FRP muscle enhancing heat insulating decorative board according to claim 1, it is characterised in that described GRC decorative layers with It is connected through heat-insulation layer by constructing ribs between GRC structure sheafs;Described heat-insulation layer piecemeal be laid on GRC decorative layers and It is fully wrapped around by concrete mortar between GRC structure sheafs.
3. a kind of FRP muscle according to claim 1 strengthens heat insulating decorative board, it is characterised in that described FRP principal rods are equal Even is distributed on GRC decorative layers, GRC structure sheafs and construction ribs.
4. a kind of FRP muscle according to claim 1 strengthens heat insulating decorative board, it is characterised in that described groove profile embedded part is pre- It is embedded on GRC structure sheafs, is connected with agent structure by installation connecting element when mounted.
5. a kind of FRP muscle enhancing heat insulating decorative board according to claim 1, it is characterised in that described GRC decorative layers by Architectural concrete mortar is made;Described heat-insulation layer uses hard polyurethane foam board, phenolic foam board, cement board, rock One kind in cotton, mineral wool, mineral wool, vitrified microsphere insulating material, pearlite heat-insulation plate is made;Described GRC structure sheafs and Construction ribs is made up of glass concrete mortar.
6. the FRP muscle described in a kind of any one of claim 1-5 strengthens the production method of heat insulating decorative board, it is characterised in that step It is rapid as follows:
(1)Architectural concrete mortar is sprayed or poured into a mould in a mold, FRP muscle materials are sequentially placed into, and is sprayed again or is poured into a mould and decorates mixed Solidifying soil sand slurry, is prepared into GRC decorative layers, spontaneous curing 10-30 minutes;
(2)Required according to plate size, split warming plate, be routed on GRC decorative layers;
(3)Using injection or pouring technology by mortar laminated heat insulation board and the plate hole of being filled into of glass concrete In, each layer is sequentially placed into FRP muscle materials, is prepared into construction ribs and is connected with GRC decorative layers, spontaneous curing 10-30 minutes;
(4)Continue to spray or cast glass fibre reinforced concrete mortar, be sequentially placed into FRP muscle materials, spray or pour into a mould glass again Glass fibre reinforced concrete mortar, then carries out roll-in closely knit using pressure roller, is prepared into GRC structure sheafs;
(5)In GRC structure layer surface built-in groove type embedded parts, production is completed;
(6)After being conserved 4 ~ 24 hours under the product normal temperature or steam of forming, the demoulding is carried out.
CN201710034118.XA 2017-01-18 2017-01-18 A kind of FRP muscle strengthens heat insulating decorative board and its production method Pending CN106827178A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107859272A (en) * 2017-12-22 2018-03-30 南京倍立达新材料系统工程股份有限公司 A kind of high-strength GRC heat-insulation wall plates of assembled and its installation, production method
CN107882288A (en) * 2017-12-14 2018-04-06 北京博创绿色建筑科技有限公司 A kind of decoration integrated Side fascia of assembled heat insulation
CN116220273A (en) * 2023-02-06 2023-06-06 中建科工集团有限公司 Composite wallboard and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060284328A1 (en) * 2005-05-25 2006-12-21 Pantelides Chris P FRP Composite wall panels and methods of manufacture
CN101736691A (en) * 2008-11-25 2010-06-16 同济大学 Fiber reinforce plastic (FRP) ribbing folded plate-concrete combined bridge deck
CN102094501A (en) * 2010-12-14 2011-06-15 南京倍立达实业有限公司 Glass fiber reinforced cement (GRC) insulation decorative wallboard and production method thereof
CN102561584A (en) * 2012-01-18 2012-07-11 南京倍立达实业有限公司 Fiber reinforced cement composite concrete precast construction member and production method thereof
CN104878875A (en) * 2015-05-19 2015-09-02 华南理工大学 Ultra-high performance concrete cover plate with FRP bars and production method of ultra-high performance concrete cover plate
CN105926879A (en) * 2016-06-30 2016-09-07 南京倍立达新材料系统工程股份有限公司 GRC (glass fiber reinforced) face brick composite decoration outer wall board
CN106273802A (en) * 2016-08-10 2017-01-04 河南大学 A kind of novel fabricated composite intermediate layer floor and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060284328A1 (en) * 2005-05-25 2006-12-21 Pantelides Chris P FRP Composite wall panels and methods of manufacture
CN101736691A (en) * 2008-11-25 2010-06-16 同济大学 Fiber reinforce plastic (FRP) ribbing folded plate-concrete combined bridge deck
CN102094501A (en) * 2010-12-14 2011-06-15 南京倍立达实业有限公司 Glass fiber reinforced cement (GRC) insulation decorative wallboard and production method thereof
CN102561584A (en) * 2012-01-18 2012-07-11 南京倍立达实业有限公司 Fiber reinforced cement composite concrete precast construction member and production method thereof
CN104878875A (en) * 2015-05-19 2015-09-02 华南理工大学 Ultra-high performance concrete cover plate with FRP bars and production method of ultra-high performance concrete cover plate
CN105926879A (en) * 2016-06-30 2016-09-07 南京倍立达新材料系统工程股份有限公司 GRC (glass fiber reinforced) face brick composite decoration outer wall board
CN106273802A (en) * 2016-08-10 2017-01-04 河南大学 A kind of novel fabricated composite intermediate layer floor and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107882288A (en) * 2017-12-14 2018-04-06 北京博创绿色建筑科技有限公司 A kind of decoration integrated Side fascia of assembled heat insulation
CN107859272A (en) * 2017-12-22 2018-03-30 南京倍立达新材料系统工程股份有限公司 A kind of high-strength GRC heat-insulation wall plates of assembled and its installation, production method
CN116220273A (en) * 2023-02-06 2023-06-06 中建科工集团有限公司 Composite wallboard and preparation method thereof

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Application publication date: 20170613

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