CN106703250A - Assembled self-insulation wall and forehand technology thereof - Google Patents
Assembled self-insulation wall and forehand technology thereof Download PDFInfo
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- CN106703250A CN106703250A CN201611098433.0A CN201611098433A CN106703250A CN 106703250 A CN106703250 A CN 106703250A CN 201611098433 A CN201611098433 A CN 201611098433A CN 106703250 A CN106703250 A CN 106703250A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
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- Engineering & Computer Science (AREA)
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- Ceramic Engineering (AREA)
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- Civil Engineering (AREA)
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- Electromagnetism (AREA)
- Acoustics & Sound (AREA)
- Building Environments (AREA)
- Finishing Walls (AREA)
Abstract
一种装配式自保温墙体及其制备工艺,所述墙体包括混凝土墙体、保温装饰板,所述混凝土墙体外部设置保温装饰板。本发明提出通过保温装饰板正打的工艺生产装配式自保温墙板,取消了原三明治结构中的外页板与内外相连的连接件,使成本大幅下降,提高了生产效率,降低建筑物的自重,为大面积推广装配式建筑提供了保障。
An assembled self-insulating wall and its preparation process, the wall includes a concrete wall and a heat-insulating decorative board, and the concrete wall is provided with a heat-insulating decorative board. The present invention proposes to produce assembled self-insulating wall panels through the process of laying heat-insulating decorative panels, canceling the connecting parts connecting the outer panels and the inside and outside in the original sandwich structure, so that the cost is greatly reduced, the production efficiency is improved, and the cost of the building is reduced. Self-respect provides a guarantee for the large-scale promotion of prefabricated buildings.
Description
技术领域technical field
本发明涉及建筑材料技术领域,特别是涉及一种新型装配式墙体的制作方法、设计与安装领域。The invention relates to the technical field of building materials, in particular to the field of manufacturing method, design and installation of a novel prefabricated wall.
背景技术Background technique
作为最大的发展中国家,我国单位GDP能耗是世界平均水平的2倍多,面对越来越严峻的能源安全形势,国家在各个领域都在大力推进节能减排。建筑能耗占据我国总能耗的20~30%,因此建筑节能就显得尤为重要。最新的建筑节能标准是北方地区如北京、天津、山东、河北、新疆等省已实现75%的节能标准,大部分地区的城镇居住建筑为65%,极少数地区要求为50%。由于我国建筑节能发展较晚,各方面与欧美发达国家相比都欠成熟,节能技术措施与标准也相对落后,但总体来说,超低能耗建筑、绿色建筑是我国建筑的发展趋势。As the largest developing country, my country's energy consumption per unit of GDP is more than twice the world's average level. Faced with an increasingly severe energy security situation, the country is vigorously promoting energy conservation and emission reduction in various fields. Building energy consumption accounts for 20-30% of my country's total energy consumption, so building energy conservation is particularly important. The latest building energy-saving standard is that the northern regions such as Beijing, Tianjin, Shandong, Hebei, Xinjiang and other provinces have achieved 75% energy-saving standards. Most of the urban residential buildings in most areas require 65%, and very few areas require 50%. Due to the late development of building energy conservation in my country, all aspects are less mature than developed countries in Europe and the United States, and energy-saving technical measures and standards are relatively backward. However, in general, ultra-low energy consumption buildings and green buildings are the development trend of my country's buildings.
超低能耗建筑在国内一般称为被动式建筑,即不用主动的采暖和空调或采用极低的能耗就可以维持舒适的室内热环境的建筑。被动式建筑要求建筑物的外围护结构具有极好的保温效果和密闭性,根据目前被动式建筑的情况看,使用保温性能最好的有机类保温材料聚氨酯或聚苯乙烯泡沫作为保温结构,其厚度超过15cm,而使用真空绝热保温板,总厚度控制在6cm以内即能满足超低能耗建筑的保温需求。Ultra-low energy buildings are generally called passive buildings in China, that is, buildings that can maintain a comfortable indoor thermal environment without active heating and air conditioning or using extremely low energy consumption. Passive buildings require that the building's outer envelope has excellent thermal insulation effect and airtightness. According to the current situation of passive buildings, polyurethane or polystyrene foam, an organic thermal insulation material with the best thermal insulation performance, is used as the thermal insulation structure. If the vacuum insulation board is used, the total thickness should be controlled within 6cm to meet the thermal insulation requirements of ultra-low energy consumption buildings.
装配式建筑是工程建设的主流方向,即建造房屋如同生产汽车一样,全面实行工厂化预制生产,现场进行组装的建造模式。但是目前装配式墙体采用普遍采用三明治式的构造形式,该构造形式,是通过穿过保温板的连接件将保温板外侧5-8cm厚混凝土板与主体结构的混凝土连接住,该三明治的构造存在着生产繁琐、造价成本高、安全系统低,用于固定外侧5-8cm厚的混凝土板的连接件没有实施标准,质量难以保证,且形成大量的冷桥,目前全部依赖进口,成本居高不下,造成目前装配式建筑难以推广,增量成本居高不下。Prefabricated buildings are the mainstream direction of engineering construction, that is, the construction of houses is like the production of cars, and the construction mode of fully implementing factory prefabricated production and on-site assembly. However, at present, the prefabricated wall generally adopts a sandwich structure. This structure is to connect the 5-8cm thick concrete slab outside the insulation board with the concrete of the main structure through the connector passing through the insulation board. The sandwich structure There are cumbersome production, high cost, and low safety system. There is no implementation standard for the connectors used to fix the 5-8cm thick concrete slab on the outside, the quality is difficult to guarantee, and a large number of cold bridges are formed. At present, all rely on imports, and the cost is high. However, the current prefabricated buildings are difficult to promote and the incremental cost remains high.
发明内容Contents of the invention
针对以上三明治结构的装配式墙板,本发明提出通过保温装饰板正打的工艺生产装配式自保温墙板,取消了原三明治结构中的外页板与内外相连的连接件,使成本大幅下降,提高了生产效率,降低建筑物的自重,为大面积推广装配工建筑提供了保障。Aiming at the above assembled wall panels with sandwich structure, the present invention proposes to produce assembled self-insulated wall panels through the process of laying thermal insulation decorative panels, canceling the connecting parts connecting the outer panels and the inside and outside in the original sandwich structure, so that the cost is greatly reduced , improve production efficiency, reduce the weight of the building, and provide a guarantee for the large-scale promotion of assembler buildings.
为了解决上述技术问题,本发明采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种装配式自保温墙体,所述墙体包括混凝土墙体、保温装饰板,所述混凝土墙体外部设置保温装饰板。An assembled self-insulation wall body, the wall body includes a concrete wall body and a thermal insulation decorative board, and the thermal insulation decorative board is arranged outside the concrete wall body.
作为优选,该保温装饰板的装饰材料可以是薄形石材、带有涂层的水泥纤维压力板、带有涂层的硅酸钙板、带有涂层的铝板、带有涂层的铝合金板、带有涂层钢板等具有定强度的装饰材料,且装饰材料外覆保护薄膜。Preferably, the decorative material of the thermal insulation decorative board can be thin stone, coated cement fiber pressure board, coated calcium silicate board, coated aluminum board, coated aluminum alloy Decorative materials with a certain strength, such as boards, coated steel plates, etc., and the decorative materials are covered with a protective film.
作为优选,该保温装饰板的保温材料是真空绝热板。Preferably, the thermal insulation material of the thermal insulation decorative panel is a vacuum insulation panel.
作为优选,保温装饰板中保温板与装饰板相对的一侧带有保护层该。Preferably, a protective layer is provided on the side of the thermal insulation board opposite to the decorative board in the thermal insulation decorative board.
作为优选,保温材料的保护层可以是水泥砂浆或粘贴水泥薄板或硅酸钙板、玻镁板、水泥纤维薄毡。Preferably, the protective layer of the thermal insulation material can be cement mortar or pasted cement thin board or calcium silicate board, glass magnesium board, cement fiber thin felt.
作为优选,所述保温装饰板和混凝土墙体通过锚固件组合件进行固定,所述锚固件组合件包括外锚固件和内锚固件,所述外锚固件包括外锚固件中心杆以及位于外锚固件中心杆外端的第一端盖,所述第一端盖的尺寸大于外锚固件中心杆的横截面的尺寸;所述外锚固件中心杆为中空结构;所述内锚固件包括内锚固件中心杆以及位于内锚固件中心杆外端的第二端盖,所述第二端盖的尺寸大于内锚固件中心杆的横截面的尺寸,所述内锚固件中心杆插入外锚固件中心杆的中空结构中。Preferably, the thermal insulation decorative board and the concrete wall are fixed by an anchor assembly, and the anchor assembly includes an outer anchor and an inner anchor, and the outer anchor includes a central rod of the outer anchor and an outer anchor The first end cap at the outer end of the central rod of the piece, the size of the first end cap is greater than the cross-sectional size of the central rod of the outer anchor; the central rod of the outer anchor is a hollow structure; the inner anchor includes an inner anchor a central rod and a second end cap positioned at the outer end of the inner anchor central rod, the size of the second end cap being greater than the dimension of the cross-section of the inner anchor central rod, the inner anchor central rod inserted into the outer anchor central rod in a hollow structure.
作为优选,所述中空结构的内壁面设置第一突起,所述内锚固件中心杆外壁面设置第二突起,所述内锚固件中心杆插入外锚固件中心杆的中空结构时,所述第一突起和第二突起互相卡合。Preferably, a first protrusion is provided on the inner wall of the hollow structure, and a second protrusion is provided on the outer wall of the central rod of the inner anchor. When the central rod of the inner anchor is inserted into the hollow structure of the central rod of the outer anchor, the second protrusion The first protrusion and the second protrusion engage with each other.
一种如前面所述的装配式自保温墙体的制备工艺,所述保温装饰板采用正打施工工艺,具体步骤如下:A preparation process for an assembled self-insulating wall as described above, wherein the insulating decorative board adopts a positive construction process, and the specific steps are as follows:
步骤1),在平台上固定模板,并将窗框固定好。Step 1), fix the formwork on the platform, and fix the window frame well.
步骤2),在模板内铺设钢筋笼或直接在上面绑扎钢筋;Step 2), laying reinforcement cages in the formwork or binding reinforcement directly on it;
步骤3),固定相应的预埋到混凝土中的固定点;Step 3), fix the corresponding fixed points embedded in the concrete;
步骤4),浇注混凝土并振捣密实;Step 4), pouring concrete and vibrating compaction;
步骤5),在步骤4)的混凝土的上面铺设保温装饰板;Step 5), laying thermal insulation decorative panels on the concrete in step 4);
步骤6),在铺好的保温板的板缝固定锚固件;Step 6), fix the anchors at the seams of the laid insulation boards;
步骤7),养护;Step 7), conservation;
步骤8),脱模起吊。Step 8), demoulding and lifting.
作为优选,步骤3)中的固定点包括吊装点、钢筋套筒、固定支点。Preferably, the fixed points in step 3) include hoisting points, steel bar sleeves, and fixed fulcrums.
一种如前面所述的装配式自保温墙体的制备工艺,自保温墙体采用正打装配式,制作工艺如下:A preparation process for an assembled self-insulating wall as described above. The self-insulating wall adopts a positive assembly type. The manufacturing process is as follows:
第一步,在模台上支好模板,并固定好窗框;The first step is to support the template on the mold table and fix the window frame;
第二步,将提前根据设计制作好的钢筋笼铺设在模板内,或直接在模板内铺设绑扎钢筋,在钢筋笼上固定自保温墙板用的部件;The second step is to lay the reinforced cages prepared in advance according to the design in the template, or directly lay the binding steel bars in the template, and fix the parts for self-insulating wall panels on the reinforced cages;
第三步,浇注混凝土并振捣,混凝土的表面抹平收光;The third step is to pour the concrete and vibrate it, and smooth the surface of the concrete;
第四步,直接在混凝土的表面铺设带有装饰层的保温板且装饰层带有保护薄膜,以免被污染,在铺设保温装饰板的同时将锚固件直接插入混凝土内并固定好,锚固件的构件要固定在装饰板面一侧,锚固件的另一端要插入混凝土内;The fourth step is to directly lay the thermal insulation board with a decorative layer on the surface of the concrete and the decorative layer has a protective film to avoid contamination. When laying the thermal insulation decorative board, insert the anchor directly into the concrete and fix it. The component should be fixed on one side of the decorative panel, and the other end of the anchor should be inserted into the concrete;
第五步,将铺好保温装饰板的自保温墙体送到养护窑内养护;The fifth step is to send the self-insulating wall with the thermal insulation decorative board to the curing kiln for curing;
第六步,脱模起吊并修整表面缺陷,对装饰层的板缝先用发泡材料处理并填塞满保温装饰板的板缝并做密封胶的嵌缝处理;The sixth step is to remove the mold and lift and repair the surface defects. The seam of the decorative layer is first treated with foam material and filled with the seam of the thermal insulation decorative board and caulked with sealant;
第七步,将制作好的自保温墙体按设计要求进行组合安装。The seventh step is to assemble and install the prepared self-insulation wall according to the design requirements.
作为优选,第二步中固定自保温墙板用的部件包括套筒、吊钩、支撑点、穿线管、电线盒。Preferably, the components for fixing the self-insulating wallboard in the second step include sleeves, hooks, support points, threading pipes, and wire boxes.
作为优选,第四步中锚固件的另一端要插入混凝土内,插入深度至少要5cm以上。Preferably, in the fourth step, the other end of the anchor is inserted into the concrete, and the insertion depth is at least 5 cm.
作为优选,所述中空结构的内壁面设置第一突起,所述内锚固件中心杆外壁面设置第二突起,所述内锚固件中心杆插入外锚固件中心杆的中空结构时,所述第一突起和第二突起互相卡合。Preferably, a first protrusion is provided on the inner wall of the hollow structure, and a second protrusion is provided on the outer wall of the central rod of the inner anchor. When the central rod of the inner anchor is inserted into the hollow structure of the central rod of the outer anchor, the second protrusion The first protrusion and the second protrusion engage with each other.
作为优选,所述第一突起和第二突起是构刺。Preferably, the first protrusion and the second protrusion are spines.
作为优选,所述第一突起从内壁面向外端或者内端方向延伸,第二突起的延伸方向与第一突起相反。Preferably, the first protrusion extends from the inner wall toward the outer end or the inner end, and the extension direction of the second protrusion is opposite to that of the first protrusion.
作为优选,将构刺的密度M设置为从外端向内端的距离L的函数,即M=F(L),则F'(L)>0, 则F''(L)>0,其中F'(L)、F''(L)分别是F(L)的一次导数和二次导数。As a preference, the density M of the structure is set as a function of the distance L from the outer end to the inner end, that is, M=F(L), then F'(L)>0, then F''(L)>0, where F'(L), F''(L) are the first and second derivatives of F(L), respectively.
作为优选,所述外锚固件的内端端部设置凸部。Preferably, the inner end of the outer anchor is provided with a convex portion.
作为优选,所述外锚固件的内端端部设置开口,延伸到外锚固件中心杆中。Preferably, the inner end of the outer anchor is provided with an opening extending into the central rod of the outer anchor.
作为优选,所述的外锚固件中心杆的外壁面设置构刺,所述构刺朝着外端延伸。Preferably, thorns are provided on the outer wall of the central rod of the outer anchor, and the thorns extend toward the outer end.
作为优选,所述第一端盖和第二端盖为圆形,所述第一端盖的直径大于第二端盖的直径。Preferably, the first end cap and the second end cap are circular, and the diameter of the first end cap is larger than that of the second end cap.
相对于现有技术,本发明具有以下有益效果或优点:Compared with the prior art, the present invention has the following beneficial effects or advantages:
1)本发明公开了一种新的保温一体化墙体的制备工艺,该自保温墙体的结构包括了承重结构、防水构造,该自保温墙体一次浇注成形,通过正打的施工工艺,可以有效的保证保温材料的完整性,施工工艺更简单便捷,具有保温层牢固耐久,可以与建筑同寿命,通过该保温板的正打工艺,克服了现有的三明治墙板存在自重重,不防火、外页墙板易脱落,存在严重安全隐患等问题,该自保温墙体的生产工艺较现在三明治墙板的制作生产简单快捷,将二次浇注减为一次浇注,取消了外页墙板与连接件,墙体的重量减少,成本节省了至少100元每平米。1) The present invention discloses a new preparation process for an integrated thermal insulation wall. The structure of the self-thermal insulation wall includes a load-bearing structure and a waterproof structure. It can effectively guarantee the integrity of the insulation material, the construction process is simpler and more convenient, and the insulation layer is firm and durable, which can last the same life as the building. Through the front-cutting process of the insulation board, it overcomes the self-weight of the existing sandwich wallboard, which is not Fire prevention, the outer wall panels are easy to fall off, and there are serious safety hazards. The production process of the self-insulating wall is simpler and faster than the current sandwich wall panels. The secondary pouring is reduced to one pouring, and the outer wall panels are eliminated. With the connector, the weight of the wall is reduced, and the cost is saved by at least 100 yuan per square meter.
2)本发明通过设置一体化混凝土墙体设置凸部和凹部,避免水进入墙体,从而实现防水。2) The present invention prevents water from entering the wall by setting the integrated concrete wall with convex parts and concave parts, so as to realize waterproofing.
3)本发明通过在相邻的混凝土墙体之间设置密封材料,进一步实现防水。3) The present invention further realizes waterproofing by setting a sealing material between adjacent concrete walls.
4)本发明的锚固件主要用于工厂生产自保温墙体的预制构件中,其中外锚固件主要用于将保温装饰板固定于混凝土中,内锚固件主要用于将嵌入保温装饰板外侧的水泥砂浆保护层中玻纤网或钢丝网锚固住,且不另外占用保温装饰板的板缝,自保温墙体的热桥降到最低,且通过内外锚固件组合件上倒构刺的相互倒挂,形成了很大的拉拔力,且无需再用金属钉来固定。4) The anchors of the present invention are mainly used in prefabricated components of self-insulating walls produced in factories, wherein the outer anchors are mainly used to fix the thermal insulation decorative panels in concrete, and the inner anchors are mainly used to fix the thermal insulation decorative panels outside The glass fiber mesh or steel wire mesh in the cement mortar protective layer is anchored, and does not occupy the joints of the thermal insulation decorative board, the thermal bridge of the self-insulation wall is minimized, and the internal and external anchor components are hung upside down by the inverted structure of the thorns , forming a large pulling force, and no need to use metal nails to fix.
5)本发明通过外锚固件外壁面的构刺的密度随着从外端向内端的变化,保证了外锚固件的进一步固定。5) In the present invention, the further fixation of the outer anchor is ensured by the density of the spines on the outer wall of the outer anchor changing from the outer end to the inner end.
附图说明Description of drawings
图1是本发明的装配式墙体的结构示意图。Fig. 1 is a structural schematic diagram of a prefabricated wall of the present invention.
图2是设置防水结构的混凝土墙体结构示意图。Fig. 2 is a schematic diagram of a concrete wall structure provided with a waterproof structure.
图3是混凝土墙体组合在一起的结构示意图。Fig. 3 is a structural schematic diagram of the combination of concrete walls.
图4是一体化墙体的局部放大示意图。Fig. 4 is a partial enlarged schematic view of the integrated wall.
图5为外锚固件的结构示意图。Fig. 5 is a schematic diagram of the structure of the outer anchor.
图6为内锚固件的结构示意图。Fig. 6 is a schematic structural view of the inner anchor.
图7为内外锚固件组合在一起的结构示意图。Fig. 7 is a schematic structural diagram of the combination of inner and outer anchors.
图8为在墙体上应用内外锚固件的结构示意图。Fig. 8 is a structural schematic diagram of applying internal and external anchors on the wall.
图中:图中:1、外锚固件,2、内锚固件,3、混凝土墙体,4、保温材料,5、玻璃网或钢丝网,6、饰面层,7、凸部,8、凹部,9、弹性密封材料,10、密封胶,11、钢筋,12吊点;In the figure: In the figure: 1. Outer anchor, 2. Inner anchor, 3. Concrete wall, 4. Thermal insulation material, 5. Glass mesh or steel wire mesh, 6. Finishing layer, 7. Convex part, 8. Recess, 9, elastic sealing material, 10, sealant, 11, steel bar, 12 hanging point;
1-1、中心杆,1-2、第一端盖,1-3、凸部,1-4、开口,1-5、突起,1-6突起;1-1, center rod, 1-2, first end cover, 1-3, convex part, 1-4, opening, 1-5, protrusion, 1-6 protrusion;
2-1、中心杆,2-2、第二端盖,2-3突起。2-1, central rod, 2-2, second end cap, 2-3 protrusion.
具体实施方式detailed description
下面结合附图,对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
图1展示了一种装配式自保温墙体,所述墙体包括混凝土墙体3、保温装饰板,所述混凝土墙体3外部设置保温装饰板。Fig. 1 shows an assembled self-insulating wall, which includes a concrete wall 3 and a heat-insulating decorative board, and the concrete wall 3 is provided with a heat-insulating decorative board.
图1展示了墙体的水平结构,实际上墙体在安装的时候是竖直方向。Figure 1 shows the horizontal structure of the wall. In fact, the wall is vertical when it is installed.
所述保温装饰板是一体化成型的板,包括保温材料4和饰面层6。The thermal insulation decorative board is an integrally formed board, including thermal insulation material 4 and facing layer 6 .
作为优选,该保温装饰板的装饰材料可以是薄形石材、带有涂层的水泥纤维压力板、带有涂层的硅酸钙板、带有涂层的铝板、带有涂层的铝合金板、带有涂层钢板等具有定强度的装饰材料,且装饰材料外覆保护薄膜。Preferably, the decorative material of the thermal insulation decorative board can be thin stone, coated cement fiber pressure board, coated calcium silicate board, coated aluminum board, coated aluminum alloy Decorative materials with a certain strength, such as boards, coated steel plates, etc., and the decorative materials are covered with a protective film.
作为优选,该保温装饰板的保温材料4是真空绝热板。Preferably, the thermal insulation material 4 of the thermal insulation decorative panel is a vacuum insulation panel.
作为优选,保温装饰板中保温材料与装饰板相对的一侧带有保护层该。Preferably, a protective layer is provided on the side of the thermal insulation material opposite to the decorative panel in the thermal insulation decorative panel.
作为优选,保温材料的保护层可以是水泥砂浆或粘贴水泥薄板或硅酸钙板、玻镁板、水泥纤维薄毡。Preferably, the protective layer of the thermal insulation material can be cement mortar or pasted cement thin board or calcium silicate board, glass magnesium board, cement fiber thin felt.
本发明进一步公开了保温装饰板正打施工工艺法:The invention further discloses the construction method of the heat preservation decorative board:
1)在钢平台上固定模板,并将窗框固定好。1) Fix the formwork on the steel platform and fix the window frame.
2)在模板内铺设钢筋笼或直接在上面绑扎钢筋。2) Lay reinforcement cages in the template or bind reinforcement directly on it.
3)固定相应的吊装点、钢筋套筒、固定支点等预埋到混凝土中的固定点。3) Fix the corresponding lifting points, steel sleeves, fixed fulcrums and other fixed points that are pre-embedded in the concrete.
4)一次性浇注混凝土并振捣密实。4) Concrete is poured at one time and vibrated for compaction.
5)在振捣密实的混凝土的上面铺设保温装饰板。5) Lay thermal insulation decorative panels on top of the vibrated and compacted concrete.
6)在铺好的保温装饰板的板缝固定锚固件。6) Fix the anchors at the seams of the laid insulation decorative panels.
7)养护7) Conservation
8)脱模起吊8) Demoulding and lifting
正打装配式自保温墙体的制作工艺如下The manufacturing process of Zhengda assembled self-insulation wall is as follows
第一步,在模台上支好模板,并固定好窗框;The first step is to support the template on the mold table and fix the window frame;
第二步,将提前根据设计制作好的钢筋笼铺设在模板内,或直接在模板内铺设绑扎钢筋,在钢筋笼上固定自保温墙板用的套筒、吊钩、支撑点、穿线管、电线盒等部件;The second step is to lay the reinforcement cage prepared in advance according to the design in the formwork, or directly lay the binding steel bars in the formwork, and fix the sleeves, hooks, support points, threading pipes, Wire box and other components;
第三步,浇注混凝土并振捣,混凝土的表面抹平收光;The third step is to pour the concrete and vibrate it, and smooth the surface of the concrete;
第四步,直接在混凝土的表面铺设带有装饰层的保温板且装饰层带有保护薄膜,以免被污染,在铺设保温装饰板的同时将锚固件直接插入混凝土内并固定好,锚固件的构件要固定在装饰板面一侧,锚固件的另一端要插入混凝土内,插入深度至少要5cm以上;The fourth step is to directly lay the thermal insulation board with a decorative layer on the surface of the concrete and the decorative layer has a protective film to avoid contamination. When laying the thermal insulation decorative board, insert the anchor directly into the concrete and fix it. The component should be fixed on one side of the decorative panel, and the other end of the anchor should be inserted into the concrete, and the insertion depth should be at least 5cm;
第五步,将铺好保温装饰板的自保温墙体送到养护窑内养护;The fifth step is to send the self-insulating wall with the thermal insulation decorative board to the curing kiln for curing;
第六步,脱模起吊并修整表面缺陷对装饰层的板缝先用发泡材料(发泡条或发泡胶)处理并填塞满保温装饰板的板缝并做密封胶的嵌缝处理;The sixth step is demoulding, lifting and repairing surface defects. The seam of the decorative layer is treated with foam material (foam strip or foam glue) and filled with the seam of the thermal insulation decorative board and caulked with sealant;
第七步,将制作好的自保温墙体按设计要求进行组合安装。The seventh step is to assemble and install the prepared self-insulation wall according to the design requirements.
本发明的制备工艺,通过保温正打制作的装配式安装体系包括但不只限于通过保温正打制作的装配式自保温墙体、叠合楼板、预制楼板、预制自保温阳台等。In the preparation process of the present invention, the prefabricated installation system produced by heat preservation and laying includes, but not limited to, assembled self-insulating walls, laminated floors, prefabricated floors, prefabricated self-insulating balconies, etc. produced by heat preservation and laying.
该装配式自保温安装体系通过主要构件工厂预制,梁柱现浇、自带外装饰、且内装装配化构成的一种全新的带有室内精装的装配化建筑的建设方案。该装配体系施工快捷、成本便宜、快速入住、外墙的装饰与保温同寿命,建筑的全生命周期无需维修等优点。The prefabricated self-insulation installation system is a brand-new construction plan for prefabricated buildings with interior decoration, which is composed of factory prefabricated main components, cast-in-place beams and columns, self-contained exterior decoration, and interior assembly. The assembly system has the advantages of fast construction, low cost, quick occupancy, exterior wall decoration and heat preservation with the same service life, and no maintenance during the entire life cycle of the building.
本发明通过保温装饰板正打制作的装配式自保温墙体,该自保温墙体是集结构、装饰、保温、窗户、穿线等功能一体,一次浇注成型,方便运输、安装、生产便捷、成本低。The present invention is an assembled self-insulating wall made of heat-insulating decorative boards. The self-insulating wall integrates functions such as structure, decoration, heat preservation, windows, and threading. It is formed by one-time casting, which is convenient for transportation, installation, and production. Low.
该装配式自保温墙体,是在工厂一次性浇注成型,其生产方式是以保温板正打的工艺制作而成。The prefabricated self-insulating wall is formed by one-time casting in the factory, and its production method is made by the process of laying the insulation board.
该装配式自保温墙体的保温装饰板正打施工工艺的第一步是在振动模台上固定安装模板,并将窗框等固定好。The first step in the construction process of the prefabricated self-insulating wall thermal insulation decorative panel is to fix the formwork on the vibrating mold platform, and fix the window frame and the like.
该装配式自保温墙体的保温装饰板正打施工工艺的第二步是将提前根据设计制作好的钢筋笼铺设在模板内,或直接在模板内铺设绑扎钢筋,并在钢筋笼上固定自保温墙板用的套筒、吊钩、支撑点、穿线管、电线盒等部件。The second step of the construction process of the prefabricated self-insulating wall thermal insulation decorative board is to lay the reinforced cages prepared in advance according to the design in the formwork, or directly lay the binding steel bars in the formwork, and fix the self-reinforcing reinforcement cages on the reinforcement cages. Sleeves, hooks, support points, threading pipes, wire boxes and other components for thermal insulation wall panels.
该装配式自保温墙体的保温装饰板正打施工工艺的第三步是在模板内直接浇注混凝土并振捣,混凝土的表面抹平收光。The third step in the construction process of the prefabricated self-insulating wall thermal insulation decorative panel is to directly pour concrete in the formwork and vibrate it, and smooth the surface of the concrete.
该装配式自保温墙体的保温装饰板正打施工工艺的第四步在已收光的混凝土表面铺设带有装饰层的保温板且装饰层带有保护薄膜,以免被污染,在铺设保温装饰板的同时将锚固件直接插入混凝土内并固定好,锚固件的构件要固定在装饰板面一侧,锚固件的另一端要插入混凝土内,插入深度至少要5cm以上能确保在混凝土凝固后,有足够的拉拔力。The prefabricated self-insulation wall thermal insulation decorative board is in the fourth step of the construction process. Lay the thermal insulation board with a decorative layer on the surface of the polished concrete and the decorative layer has a protective film to avoid contamination. After laying the thermal insulation decoration At the same time, insert the anchor directly into the concrete and fix it. The component of the anchor should be fixed on one side of the decorative panel, and the other end of the anchor should be inserted into the concrete. The insertion depth should be at least 5cm to ensure that after the concrete solidifies, There is enough pulling force.
该保温装饰板的装饰材料可以是薄形石材、带有涂层的水泥纤维压力板、带有涂层的硅酸钙板、带有涂层的铝板、带有涂层的铝合金板、带有涂层钢板等具有定强度的装饰材料,且装饰材料外覆保护薄膜。The decorative material of the thermal insulation decorative board can be thin stone, coated cement fiber pressure board, coated calcium silicate board, coated aluminum board, coated aluminum alloy board, There are decorative materials with certain strength such as coated steel plates, and the decorative materials are covered with a protective film.
该保温装饰板的保温材料可以是有机泡沫保温材料如聚苯板、挤塑板、聚氨酯板、酚醛板、改性聚苯板等,无机保温材料如气凝胶毡或气凝胶板材、玻璃棉、岩棉、泡沫玻璃、泡沫水泥、烧结珍珠岩板等,复合保温材料如真空绝热板、无机复合有机板等。优选方案是真空绝热板。作为优选保温材料的保护层可以是水泥砂浆或粘贴水泥薄板或硅酸钙板、玻镁板、水泥纤维薄毡。The thermal insulation material of the thermal insulation decorative board can be organic foam thermal insulation materials such as polystyrene board, extruded plastic board, polyurethane board, phenolic board, modified polystyrene board, etc., inorganic thermal insulation materials such as airgel felt or airgel board, glass Cotton, rock wool, foam glass, foam cement, sintered perlite board, etc., composite thermal insulation materials such as vacuum insulation board, inorganic composite organic board, etc. The preferred solution is vacuum insulation panels. The protective layer as a preferred thermal insulation material can be cement mortar or paste cement sheet or calcium silicate board, glass magnesium board, cement fiber thin felt.
该装配式自保温墙体的保温装饰板正打施工工艺的第五步是将铺好保温装饰板的自保温墙体送到养护窑内养护。The fifth step in the construction process of the prefabricated self-insulation wall thermal insulation decorative panel is to send the self-insulation wall with the thermal insulation decorative panel to the curing kiln for curing.
该装配式自保温墙体的保温装饰板正打施工工艺的第六步是脱模起吊并修整表面缺陷对装饰层的板缝先用发泡材料(发泡条或发泡胶)处理并填塞满保温装饰板的板缝并做密封胶的嵌缝处理。The sixth step in the construction process of the prefabricated self-insulating wall thermal insulation decorative board is demoulding, lifting and repairing surface defects. The seams of the decorative layer are first treated with foaming materials (foaming strips or foaming glue) and filled. Fill the joints of the thermal insulation decorative board and do the caulking treatment with sealant.
该装配式自保温墙体的保温装饰板正打施工工艺的第七步是将制作好的自保温墙体按设计要求进行组合安装。The seventh step in the construction process of the prefabricated self-insulation wall thermal insulation decorative panel is to assemble and install the fabricated self-insulation wall according to the design requirements.
1、作为工厂化生产的建筑构造,已形成一套完整的体系,可以使建筑整个外围护结构全部实现工厂化生产。1. As a factory-produced architectural structure, a complete system has been formed, which can make the entire building envelope structure fully realize factory production.
2、在工厂化生产的整个开间的外围护墙板已包括了结构、窗户、保温、装饰、穿线等功能构成。2. The peripheral clapboard of the entire bay in factory production has included functions such as structure, windows, heat preservation, decoration, and threading.
3、在工厂生产的外围护结构通过设计的结构防水层,彻底杜绝PC构结连接的渗水、缝隙开胶等缺陷。3. The external protection structure produced in the factory can completely eliminate defects such as water seepage and gap opening of the PC structure connection through the designed structural waterproof layer.
4、在工厂化生产的外围护墙板做到质量轻、厚度薄、生产便捷、生产成本低的特点。4. The outer clapboard produced in factory has the characteristics of light weight, thin thickness, convenient production and low production cost.
5、在工厂化生产的外围护墙板将带有外装饰层(或保护层)保温材料与混凝土结构墙体一次浇注成型,做到了保温、装饰与建筑同寿命。5. The outer clapboard produced in the factory will be cast with the outer decorative layer (or protective layer) thermal insulation material and the concrete structure wall at one time, so that the thermal insulation, decoration and the building have the same life span.
6、上述保温材料在工厂化生产外围护墙板时,带有外装饰层(或保护层)保温板在模板内铺设时,需要用锚固件固定,拼装的板缝用高效保温材料填充密实。6. When the above-mentioned thermal insulation materials are used in the industrial production of peripheral wall panels, when the thermal insulation panels with the outer decorative layer (or protective layer) are laid in the formwork, they need to be fixed with anchors, and the joints of the assembled panels are filled with high-efficiency thermal insulation materials. .
7、在工厂化生产外围护墙板时,不带外装饰层的保温板在模板内铺设前,需要提前在模板室铺设1-2cm厚的1:2.5-3.5的水泥砂浆层,内部嵌入网格布或镀锌钢丝。7. When the external wall panels are produced in a factory, before laying the insulation board without the outer decorative layer in the formwork, a 1-2cm thick cement mortar layer of 1:2.5-3.5 needs to be laid in the formwork room in advance, and the interior is embedded Mesh cloth or galvanized steel wire.
8、工工厂化生产时,水泥砂浆层内嵌的网格布的规格应为160-300克,镀锌钢丝网的规格应为丝径0.5-0.9mm,间距8.5×8.5-12.7×12.7mm之间。8. During industrial production, the specification of the mesh cloth embedded in the cement mortar layer should be 160-300 grams, and the specification of the galvanized steel wire mesh should be 0.5-0.9mm in wire diameter and 8.5×8.5-12.7×12.7mm in spacing between.
9、在工厂化生产的外围护墙板的生产可以分为二种工艺方法,保温装饰板正打施工工艺法,保温装饰板反打施工工艺。9. The production of the outer clapboard in the factory production can be divided into two kinds of process methods, the construction process method of the thermal insulation decorative panel, and the reverse construction process of the thermal insulation decorative panel.
图2展示了一种改进结构的带有防水结构的一体化墙体,所述墙体包括多块混凝土墙体3,所述混凝土墙体3竖直方向两端分别设置凸部7和凹部8,相邻的混凝土墙体通过凸部7和凹部8连接。Figure 2 shows an improved structure of an integrated wall with a waterproof structure, the wall includes a plurality of concrete walls 3, and the two ends of the concrete wall 3 in the vertical direction are respectively provided with a convex part 7 and a concave part 8 , Adjacent concrete walls are connected through the convex portion 7 and the concave portion 8 .
该装配式自保温墙体的结构层包括了承重、抗震的结构混凝土层与防水构造层,该防水构造层通过该装配式自保温墙体的构造造型,通过该构造安装组合后,将外界的雨水挡在混凝土的结构外侧,不会因为墙外的雨水渗到墙体腐蚀结构层的钢筋,不会将外面的雨水渗到室内。该装配式自保温墙体的上端设置一个凸起,与之相对的另一端设置一个凹槽,该挡水构造层通过一个在承重构造层上的倒立凸起,与上一层楼的另一块装配式自保温墙体结构层的凹槽相组合,形成一个挡水构造层。The structural layer of the prefabricated self-insulation wall includes a load-bearing, earthquake-resistant structural concrete layer and a waterproof construction layer. The waterproof construction layer passes through the structural shape of the prefabricated self-insulation wall, and after the construction is installed and combined, the external The rainwater is kept outside the concrete structure, and the rainwater outside the wall will not seep into the steel bars of the corroded structural layer of the wall, nor will the rainwater outside seep into the room. The upper end of the prefabricated self-insulation wall is provided with a protrusion, and the opposite end is provided with a groove. The grooves of the prefabricated self-insulating wall structural layer are combined to form a water-retaining structural layer.
作为优选,所述混凝土墙体的上部设置凸部,下部设置凹部。Preferably, the upper part of the concrete wall is provided with a convex part, and the lower part is provided with a concave part.
作为优选,所述混凝土墙体的上部的厚度小于下部的的厚度。通过如此设置,可以在相邻的混凝土墙体的连接处设置一个凹部,从而在凹部中填充相关的材料,例如混凝土材料,从而保证相邻的混凝土更好的连接,同时保证连接的混凝土墙体的牢固和强度。Preferably, the thickness of the upper part of the concrete wall is smaller than that of the lower part. By setting in this way, a recess can be set at the connection of adjacent concrete walls, so that relevant materials, such as concrete materials, can be filled in the recess, so as to ensure better connection of adjacent concrete, and at the same time ensure that the connected concrete walls firmness and strength.
作为优选,所述混凝土墙体的上部的厚度是50-150mm。Preferably, the thickness of the upper part of the concrete wall is 50-150mm.
作为优选,混凝土墙体的薄的部分的高度是200-400mm。Preferably, the height of the thin part of the concrete wall is 200-400 mm.
通过上述尺寸的优化设计,能够使得混凝土墙体最大程度节约材料,降低成本,同时还能够保证连接墙体的强度和牢固度。Through the optimized design of the above dimensions, the concrete wall can save materials to the greatest extent, reduce costs, and at the same time ensure the strength and firmness of the connecting wall.
作为优选,相邻的混凝土墙体的凸部和凹部连接处设置弹性密封材料。通过设置弹性密封材料,可以使得密封性能更好。进一步达到防水的效果。Preferably, an elastic sealing material is provided at the connection between the convex portion and the concave portion of adjacent concrete walls. By setting the elastic sealing material, the sealing performance can be improved. Further achieve the waterproof effect.
作为优选,所述的混凝土墙体外面设置保温材料,所述保温材料外部设置保护层或者饰面层。As a preference, thermal insulation materials are provided on the outside of the concrete wall, and a protective layer or a decorative layer is provided on the external of the thermal insulation material.
作为优选,相邻的混凝土墙体的保温材料之间设置密封胶。Preferably, a sealant is provided between the insulation materials of adjacent concrete walls.
作为优选,所述保温材料优选为保温板。Preferably, the thermal insulation material is preferably a thermal insulation board.
图5-7展示了一种用于保温材料锚固定用的锚固件组合件,包括外锚固件1和内锚固件2,如图1所示,所述外锚固件1包括外锚固件中心杆1-1以及位于外锚固件中心杆1-1外端的第一端盖1-2,所述第一端盖1-2的尺寸大于外锚固件中心杆1-1的横截面的尺寸;所述外锚固件中心杆1-1为中空结构。Fig. 5-7 has shown a kind of anchor assembly that is used for the anchoring of thermal insulation material, comprises outer anchor 1 and inner anchor 2, as shown in Fig. 1, described outer anchor 1 includes outer anchor central rod 1-1 and the first end cap 1-2 located at the outer end of the outer anchor center rod 1-1, the size of the first end cap 1-2 is greater than the cross-sectional size of the outer anchor center rod 1-1; The central rod 1-1 of the outer anchor is a hollow structure.
如图6所示,所述内锚固件2包括内锚固件中心杆2-1以及位于内锚固件中心杆2-1外端的第二端盖2-2,所述第二端盖2-2的尺寸大于内锚固件中心杆2-1的横截面的尺寸,所述内锚固件中心杆2-1插入外锚固件中心杆1-1的中空结构中,如图3所示。As shown in FIG. 6, the inner anchor 2 includes a central rod 2-1 of the inner anchor and a second end cap 2-2 located at the outer end of the central rod 2-1 of the inner anchor. The second end cap 2-2 The size is greater than the size of the cross section of the inner anchor center rod 2-1 inserted into the hollow structure of the outer anchor center rod 1-1, as shown in FIG. 3 .
作为优选,所述第一端盖1-2和第二端盖2-1为圆形,所述的中心杆1-1和1-2是圆形截面。Preferably, the first end cap 1-2 and the second end cap 2-1 are circular, and the central rods 1-1 and 1-2 are circular in section.
作为优选,所述第一端盖1-2的直径大于第二端盖2-2的直径。作为优选,第一端盖1-2的直径是第二端盖2-2的直径的1.2-1.8倍,优选为1.3-1.5倍。Preferably, the diameter of the first end cap 1-2 is larger than the diameter of the second end cap 2-2. Preferably, the diameter of the first end cap 1-2 is 1.2-1.8 times, preferably 1.3-1.5 times, the diameter of the second end cap 2-2.
作为优选,中心杆1-1的直径是6-8mm,中心杆1-2的直径是3-4mm。Preferably, the diameter of the central rod 1-1 is 6-8 mm, and the diameter of the central rod 1-2 is 3-4 mm.
作为优选,所述中空结构的内壁面设置第一突起1-5,所述内锚固件中心杆2-1外壁面设置第二突起2-3,所述内锚固件中心杆2-1插入外锚固件中心杆1-1的中空结构时,所述第一突起和第二突起互相卡合。Preferably, a first protrusion 1-5 is provided on the inner wall of the hollow structure, a second protrusion 2-3 is provided on the outer wall of the inner anchor center rod 2-1, and the inner anchor center rod 2-1 is inserted into the outer wall. When the central rod 1-1 of the anchor is in a hollow structure, the first protrusion and the second protrusion engage with each other.
作为优选,所述第一突起1-5和第二突起2-3是构刺。Preferably, the first protrusion 1-5 and the second protrusion 2-3 are spines.
作为优选,所述第一突1-5起从内壁面向外端(即图1的上部端盖1-2方向)或者内端(即图1的下部凸部1-3)方向延伸,第二突起2-3的延伸方向与第一突起相反。Preferably, the first protrusion 1-5 extends from the inner wall to the outer end (that is, the direction of the upper end cover 1-2 in FIG. 1 ) or the inner end (that is, the lower convex part 1-3 in FIG. 1 ), and the second The extension direction of the protrusion 2-3 is opposite to that of the first protrusion.
通过设置突起的延伸方向相反,可以使得通过内外锚固件组合件上倒构刺的相互倒挂,形成了很大的拉拔力,且无需再用金属钉来固定。By arranging that the extending directions of the protrusions are opposite, the internal and external anchor components can be hanged upside down by the inverted spines on the internal and external anchor components to form a large pulling force, and there is no need to use metal nails for fixing.
作为优选,将构刺的密度M设置为从外端向内端的距离L的函数,即M=F(L),则F'(L)>0, 则F''(L)>0,其中F'(L)、F''(L)分别是F(L)的一次导数和二次导数。As a preference, the density M of the structure is set as a function of the distance L from the outer end to the inner end, that is, M=F(L), then F'(L)>0, then F''(L)>0, where F'(L), F''(L) are the first and second derivatives of F(L), respectively.
通过上述设置,使得第一突起(构刺)1-5和第二突起(构刺)2-3的分布密度沿着外端向内端不断的增加,而且增加的幅度也越来越大。通过上述设置,使得内外突起的结合力随着从外端向内端的延伸不断的增加,保证了内部的结合力,使得内锚固件更难以拔出,从而保证了内外锚固件的紧密结合。通过实验发现,通过如此设置,可以提高20-40%左右的固定力。Through the above arrangement, the distribution density of the first protrusions (structure thorns) 1-5 and the second protrusions (structure thorns) 2-3 increases continuously from the outer end to the inner end, and the increasing range becomes larger and larger. Through the above arrangement, the bonding force of the inner and outer protrusions increases continuously with the extension from the outer end to the inner end, which ensures the internal bonding force and makes it more difficult for the inner anchor to be pulled out, thus ensuring the tight combination of the inner and outer anchors. Through experiments, it is found that the fixing force can be increased by about 20-40% by setting in this way.
上述公式适用于突起1-5和2-3。The above formulas apply to protrusions 1-5 and 2-3.
作为优选,从外锚固构件1的中心杆1-1长度为S总,在中心杆的内端端部设置的突起1-5的密度是M内,则突起1-5的密度M=M内*(s/S总)a,其中a是系数,1.18<a<1.23。As preferably, the length of the central rod 1-1 from the outer anchor member 1 is S , and the density of the protrusions 1-5 provided at the inner end of the central rod is within M, then the density of the protrusions 1-5 M=M *(s/ Stotal ) a , where a is a coefficient, 1.18<a<1.23.
上述的关系是通过大量的数值模拟及其实验获得的,通过大量的实验得到了验证。通过上述的关系进行密度分配,能够使得结合程度达到最好。The above relationship is obtained through a large number of numerical simulations and experiments, and verified through a large number of experiments. By carrying out the density distribution through the above relationship, the combination degree can be made to be the best.
作为优选,1.19<a<1.21。Preferably, 1.19<a<1.21.
作为优选,随着s/S增加,a逐渐减小。Preferably, a gradually decreases as s/S increases.
作为优选,所述外锚固件1的内端端部设置凸部1-3。通过设置凸部,进一步保证内端与墙体的结合力,保证内端不容易拔出。Preferably, the inner end of the outer anchor 1 is provided with a convex portion 1-3. By arranging the convex part, the bonding force between the inner end and the wall is further ensured, and the inner end is not easily pulled out.
作为优选,所述外锚固件的内端端部设置开口1-4,延伸到外锚固件中心杆1-1中。相应的,内锚固件2内端也设置与开口1-4相对应的开口,如图2所示。Preferably, the inner end of the outer anchor is provided with an opening 1-4 extending into the central rod 1-1 of the outer anchor. Correspondingly, the inner end of the inner anchor 2 is also provided with openings corresponding to the openings 1-4, as shown in FIG. 2 .
通过设置开口1-4,也能进一步保证外锚固件1与墙体的结合力,保证外锚固件1不容易拔出。By setting the openings 1-4, the bonding force between the outer anchor 1 and the wall can be further ensured, so that the outer anchor 1 is not easily pulled out.
作为优选,所述的外锚固件中心杆1-1的外壁面设置构刺1-6,所述构刺1-6朝着外端延伸。即向着图1上部方向延伸。Preferably, the outer wall surface of the central rod 1-1 of the outer anchor is provided with thorns 1-6, and the thorns 1-6 extend toward the outer end. That is, it extends toward the upper direction of FIG. 1 .
作为优选,将外壁面构刺的密度m设置为从外端向内端的距离L的函数,即m=f(L),则f'(L)>0, 则f''(L)>0,其中f'(L)、f''(L)分别是f(L)的一次导数和二次导数。As a preference, the density m of the thorns on the outer wall is set as a function of the distance L from the outer end to the inner end, that is, m=f(L), then f'(L)>0, then f''(L)>0 , where f'(L), f''(L) are the first and second derivatives of f(L), respectively.
通过上述设置,使得构刺1-6的分布密度沿着外端向内端不断的增加,而且增加的幅度也越来越大。通过上述设置,使得突起1-6与墙体的结合力随着从外端向内端的延伸不断的增加,使得外锚固件更难以拔出,从而保证了内外锚固件的紧密结合。通过实验发现,通过如此设置,可以提高15-30%左右的固定力。Through the above arrangement, the distribution density of the spines 1-6 increases continuously from the outer end to the inner end, and the increasing range becomes larger and larger. Through the above arrangement, the bonding force between the protrusions 1-6 and the wall increases continuously with the extension from the outer end to the inner end, making it more difficult for the outer anchor to be pulled out, thus ensuring the tight combination of the inner and outer anchors. It is found through experiments that the fixing force can be increased by about 15-30% through such setting.
作为优选,所述第一端盖和第二端盖为圆形,所述第一端盖的直径大于第二端盖的直径。Preferably, the first end cap and the second end cap are circular, and the diameter of the first end cap is larger than that of the second end cap.
此锚固件主要用于工厂生产自保温墙体的预制构件中,其中外锚固件主要用于将保温装饰板固定于混凝土中,内锚固件主要用于将嵌入保温装饰板外侧的水泥砂浆保护层中玻纤网或钢丝网锚固住,且不另外占用保温装饰板的板缝,自保温墙体的热桥降到最低,且通过内外锚固件组合件上倒构刺的相互倒挂,形成了很大的拉拔力,且无需再用金属钉来固定。This anchor is mainly used in the prefabricated components of the self-insulation wall produced by the factory. The outer anchor is mainly used to fix the thermal insulation decorative board in the concrete, and the inner anchor is mainly used to insert the cement mortar protective layer outside the thermal insulation decorative board. The glass fiber mesh or steel mesh is anchored, and does not occupy the gap of the thermal insulation decorative board, the thermal bridge of the self-insulation wall is reduced to the minimum, and the internal and external anchor components are hung upside down by the inverted thorns on the internal and external anchor components, forming a very Large pulling force, and no need to use metal nails to fix.
以上所述,仅为本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于此发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的技术人员来说,在不脱离本发明原理的任何改进也视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and the scope of protection of the present invention is not limited to the above-mentioned embodiments, and all technical solutions that fall under the idea of this invention belong to the scope of protection of the present invention. It should be pointed out that for those skilled in the art, any improvement without departing from the principle of the present invention is also considered as the protection scope of the present invention.
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| CN109723141A (en) * | 2019-03-06 | 2019-05-07 | 北京建工四建工程建设有限公司 | Support construction and its construction method at a kind of fabricated construction conversion layer |
| CN112643847A (en) * | 2020-09-15 | 2021-04-13 | 江苏若琪建筑产业有限公司 | High-strength durable facing reverse-hitting process for prefabricated part |
| CN119041626A (en) * | 2024-07-05 | 2024-11-29 | 中国建筑第八工程局有限公司 | Efficient sound-insulation heat-preservation composite wallboard and preparation method thereof |
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| CN106703250B (en) | 2019-02-05 |
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