CN102094501A - Glass fiber reinforced cement (GRC) insulation decorative wallboard and production method thereof - Google Patents

Glass fiber reinforced cement (GRC) insulation decorative wallboard and production method thereof Download PDF

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Publication number
CN102094501A
CN102094501A CN 201010587392 CN201010587392A CN102094501A CN 102094501 A CN102094501 A CN 102094501A CN 201010587392 CN201010587392 CN 201010587392 CN 201010587392 A CN201010587392 A CN 201010587392A CN 102094501 A CN102094501 A CN 102094501A
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glass fiber
fiber reinforced
reinforced cement
mould
make
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CN102094501B (en
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熊吉如
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Nanjing Beilida New Material System Engineering Co ltd
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NANJING BEILIDA INDUSTRY Co Ltd
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Abstract

The invention relates to a glass fiber reinforced cement (GRC) insulation decorative wallboard and a production method thereof, which are applicable to structural envelope, heat insulation and decoration of an external wall for a building of a frame structure. The GRC insulation decorative wallboard comprises a decorative layer, a GRC structural layer I, a GRC structural layer II, an insulating layer, a GRC reinforcing rib, steel frames, an installation connection piece, a lifting ring and an anti-cracking material, wherein, the GRC structural layer I is compounded on the decorative layer and is equipped with the insulating layer; the GRC structural layer II is arranged on the insulating layer, and the GRC reinforcing rib is arranged in the insulating layer; the GRC structural layer I is connected with the GRC structural layer II through the GRC reinforcing rib; the steel frames are arranged in the GRC structural layer I, the GRC structural layer II and the reinforcing rib; and the anti-cracking material is laid in the GRC structural layer II.

Description

Glass fiber reinforced cement heat-preserving decorative wall plate and production method thereof
Technical field
What the present invention relates to is a kind of glass fiber reinforced cement (GRC) heat-preserving decorative wall plate and production method thereof, is applicable to that the structure of frame structure building exterior wall is gone along with sb. to guard him, is incubated and decorates.
Background technology
At present, to be incubated on the market employed various wall thermal insulating system kinds outward very many for external wall at home, mainly contain paste that polyphenyl plate external insulation system, the compound cast-in-place shallow slot polyphenyl plate external insulation system of concrete exterior wall, the compound cast-in-place SB2 polyphenyl plate external insulation system of concrete exterior wall, mechanical fixation SB1 polyphenyl plate external insulation system, concrete exterior wall PS board with steel wire net as frame are incubated outward, high insulation blocks heat-preserving wall, hard-foam polyurethane external insulation system, the continuous outer heat preservation system of rock or the like.
For present popular frame structure building, space enclosing structure itself does not need building is provided support intensity, only need satisfy this function of use of space enclosing structure.Common way is earlier body of wall to be puzzled with light block/brick now, and then building external carries out the construction of insulation layer and decorative layer.Such method long construction period, the integrated cost height.At present also has enterprise to develop and integrate the prefabricated panel that decorative heat preservation is gone along with sb. to guard him, but shortcoming also is apparent that perhaps low influence of intensity is safe in utilization; The perhaps load of own wt large increase frame construction, perhaps decorative effect is more single, can't satisfy the decoration demand of diversification building.Therefore for the enclosed structure of frame structure building, preferably can have performances such as lightweight, insulation, fire prevention, decoration, construction are convenient simultaneously.
Summary of the invention
The present invention seeks at above-mentioned weak point, a kind of glass fiber reinforced cement (GRC) heat-preserving decorative wall plate and production method thereof are provided.Product of the present invention has been realized integrating insulation, decoration and body of wall and has been gone along with sb. to guard him function, and product has structure and production technology is simple, in light weight, structural strength is good, heat-insulating property is outstanding, the advantage that fireproof performance excellence and decorative effect are various, can reduce working procedure, reduce building costs, have very strong practicality.
The object of the invention is achieved by the following technical programs:
A kind of glass fiber reinforced cement heat-preserving decorative wall plate comprises decorative layer, glass fiber reinforced cement deck one, glass fiber reinforced cement deck two, insulation layer, glass fiber reinforced cement ribs, steel frame, installation connector, suspension ring and anticracking material; Be compounded with glass fiber reinforced cement deck one on the decorative layer, glass fiber reinforced cement deck one is provided with insulation layer, insulation layer is provided with glass fiber reinforced cement deck two, be provided with the glass fiber ribs in the insulation layer, glass fiber reinforced cement deck one is connected by the glass fiber reinforced cement ribs with glass fiber reinforced cement deck two, at glass fiber reinforced cement deck one, be provided with steel frame in glass fiber reinforced cement deck two and the glass fiber reinforced cement ribs, connector is installed all to be connected with steel frame with suspension ring, and the surface of the glass fiber reinforced cement layer two that exposes, anticracking material is laid in the glass fiber reinforced cement deck two.
Described decorative layer adopts decoration mortar to make;
Described glass fiber reinforced cement (GRC) deck and glass fiber reinforced cement (GRC) ribs adopt glass fiber reinforced cement to make;
Described insulation layer can adopt a kind of in moulding type polystyrene thermal insulation plate, extrusion molding type polystyrene thermal insulation plate, hard polyurethane foams heat insulating material, phenolic aldehyde foam thermal insulation material, foaming cement thermal insulation material, heat insulating pearlite material, ceramic heat insulating material, expanded vermiculite concrete thermal-insulating material, haydite concrete heat insulating material, the aerocrete as heat isolating material;
Described steel frame, installation connector, demoulding suspension ring adopt steel material to make, and connect into as a whole;
Described anticracking material can be selected gauze wire cloth or alkali-resistant glass fibre grid cloth for use.
Glass fiber reinforced cement heat-preserving decorative wall plate producing process is as follows:
(1) cement, aggregate, pigment, polyacrylate dispersion, Admixture are mixed according to the following weight per distribution ratio, make the decorative layer mortar after stirring,
Cement 25-50%,
Aggregate 20-60%,
Pigment 0-5%,
Polyacrylate dispersion 0-10%,
Polypropylene fibre 0-1%
Admixture 0-3%,
Water 6.5-25%
Described aggregate is selected at least a in sand, microlith, glass chip, ceramic chip, metal fragment, shell chip, the mica flake for use;
Described pigment is selected pigment powder or liquid pigment for use;
Described Admixture is selected a kind of or its mixture in water reducing agent, early strength admixture, the antifreezing agent for use;
(2) with the above-mentioned decorative layer mortar that configures, adopt and spray or brushing or laying vibratory drilling method, in mould, make decorative layer, spontaneous curing 10-60 minute;
(3) cement, sand, alkali-resistant glass fibre, polyacrylate dispersion, Admixture, water are mixed according to the following weight per distribution ratio, stir and make the glass fiber reinforced cement slurry:
Cement 25-50%
Sand 20-60%
Alkali-resistant glass fibre 1-7%
Polyacrylate dispersion 0-10%
Admixture 0-3%
Water 6.5-25%
Described Admixture is selected a kind of or its mixture in water reducing agent, early strength admixture, the antifreezing agent for use;
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, spray or be poured in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then;
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready warming plate is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) above-mentioned glass fiber reinforced cement slurry is configured after, adopt cast or the method for spraying is filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry is filled up in the space between warming plate and the mould, makes ribs with instrument;
(9) anticracking material that processes is put in the mould, be laid on the insulation layer, and its laying is smooth;
(10) the glass fiber reinforced cement slurry that will configure before joins in the mould by the mode of spraying or spray once more, makes it to reach the thickness of regulation, and anticracking material is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 4-24 hour, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, and at last finished product will be transported to the finished product placement area and deposit.
Described water reducing agent is selected a kind of in naphthalenesulfonate formaldehyde condensation compound, sulfonated melamine compound condensation product, the polycarboxylate water-reducer for use.
Described early strength admixture is selected a kind of in sulfate, nitrite, the triethanolamine for use.
Described antifreezing agent is selected a kind of in calcium chloride, potash, the natrium nitrosum for use.
Advantage of the present invention:
1, realized that insulation, decoration, structure go along with sb. to guard him one-shot forming, reduced field operation in a large number, simplified construction technology, reduced environment pollution.
2, take simple mounting process, reduced the field operation time, improve efficiency of construction.
3, product is taked the case girder structure, has higher bending resistance, impact strength and fireproof performance.
4, node is installed and is linked to each other, make product have very high pull strength with steel frame in the product.
5, product can be made into profuse decorative effect, satisfies different building demands.
6, can require to select different heat insulating material and product thickness according to the energy conservation standard of different regions, cost etc., the decorative effect of product is various to satisfy different regions, different buildings and user's demand.
Product structure of the present invention and production technology are simple, in light weight, structural strength is good, heat-insulating property is outstanding, fireproof performance is excellent, decorative effect is various, realize integrating insulation, decoration and body of wall and gone along with sb. to guard him function, reduce working procedure, reduce building costs, have very strong practicality.
Description of drawings
The invention will be further described below in conjunction with accompanying drawing:
Fig. 1 is glass fiber reinforced cement (GRC) heat-preserving decorative wall plate generalized section.
The specific embodiment
With reference to accompanying drawing 1, a kind of glass fiber reinforced cement heat-preserving decorative wall plate comprises decorative layer 1, glass fiber reinforced cement deck 1, glass fiber reinforced cement deck 29, insulation layer 3, glass fiber reinforced cement ribs 4, steel frame 5, connector 6, suspension ring 7 and anticracking material 8 is installed; Be compounded with glass fiber reinforced cement deck 1 on the decorative layer 1, glass fiber reinforced cement deck 1 is provided with insulation layer 3, insulation layer 3 is provided with glass fiber reinforced cement deck 29, be provided with glass fiber ribs 4 in the insulation layer 3, glass fiber reinforced cement deck 1 is connected by glass fiber reinforced cement ribs 4 with glass fiber reinforced cement deck 29, at glass fiber reinforced cement deck 1, be provided with steel frame 5 in glass fiber reinforced cement deck 29 and the glass fiber reinforced cement ribs 4, connector 6 is installed all to be connected with steel frame 5 with suspension ring 7, and the surface of the glass fiber reinforced cement layer 29 that exposes, anticracking material 8 is laid in the glass fiber reinforced cement deck 29.
Embodiment 1:
(1) it is standby to make slurry after according to the weight percent proportioning cement 50kg (50%), sand 15kg (15%), glass chip 3kg (3%), metal fragment 2kg (2%), polyacrylate dispersion 5kg (5%) and water 25kg (25%) being stirred;
(2) with the above-mentioned decorative layer slurry that configures, adopt gunite, in mould, make decorative layer, spontaneous curing 20 minutes;
(3) it is standby to make the glass fiber reinforced cement slurry after according to the weight percent proportioning cement 25kg (25%), sand 60kg (60%), alkali-resistant glass fibre 7kg (7%), polyacrylate dispersion 1kg (1%), polycarboxylate water-reducer 0.3kg (0.3%), early strength admixture triethanolamine 0.1kg (0.1%), antifreezing agent natrium nitrosum 0.1kg (0.1%) and water 6.5kg (6.5%) being stirred;
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, be ejected in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then;
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready moulding type polystyrene thermal insulation plate is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) above-mentioned glass fiber reinforced cement slurry is configured after, the method for adopt spraying is filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry is filled up in the space between warming plate and the mould, makes ribs with instrument;
(9) the alkali-resistant glass fibre grid cloth that processes is put in the mould, be laid on the insulation layer, and its laying is smooth;
(10) the glass fiber reinforced cement slurry that will configure before joins in the mould by spray regime once more, makes it to reach the thickness of regulation, and the alkali-resistant glass fibre grid cloth is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 24 hours, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, at last with the finished product handling to the finished product placement area.
Embodiment 2:
(1) according to the weight percent proportioning with cement 25kg (25%), sand 30kg (30%), the sub-25kg of microlith (25%), mica flake 5kg (5%), polyacrylate dispersion 4.1kg (4.1%), polypropylene fibre 1kg (1%), liquid pigment 1kg (1%), water reducing agent naphthalenesulfonate formaldehyde condensation compound 0.4kg (0.4%), antifreezing agent calcium chloride 2kg (2%) and water 6.5kg (6.5%), stirring, it is standby to make slurry;
(2) with the above-mentioned decorative layer slurry that configures, adopt and lay vibratory drilling method, in mould, make decorative layer, spontaneous curing 30 minutes;
(3) it is standby to make the glass fiber reinforced cement slurry after according to the weight percent proportioning cement 50kg (50%), sand 20kg (20%), alkali-resistant glass fibre 4kg (4%), early strength admixture nitrite 0.4kg (0.4%), antifreezing agent potash 0.6kg (0.6%) and water 25kg (20%) being stirred;
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, be poured in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then;
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready extrusion molding type polystyrene thermal insulation plate is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) the glass fiber reinforced cement slurry is configured after, adopt the method for cast to be filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry is filled up in the space between warming plate and the mould, makes ribs with instrument;
(9) the alkali-resistant glass fibre grid cloth that processes is put in the mould, be laid on the insulation layer, and its laying is smooth.
(10) the glass fiber reinforced cement slurry that will configure before joins in the mould by the mode of cast once more, makes it to reach the thickness of regulation, and the alkali-resistant glass fibre grid cloth is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 20 hours, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, at last with the finished product handling to the finished product placement area.
Embodiment 3:
(1) according to the weight percent proportioning with cement 37kg (37%), sand 33kg (33%), shell chip 2kg (2%), polyacrylate dispersion 10kg (10%), early strength admixture sulfate 1kg (1%), antifreezing agent calcium chloride 2kg (2%) and water 15kg (15%), stirring, it is standby to make slurry;
(2) with the decorative layer slurry that configures, adopt spread coating, in mould, make decorative layer, spontaneous curing 60 minutes;
(3) it is standby to make the glass fiber reinforced cement slurry after according to the weight percent proportioning cement 41kg (41%), sand 41kg (41%), alkali-resistant glass fibre 3kg (3%) and water 15kg (15%) being stirred;
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, be poured in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then;
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready hard polyurethane foams warming plate is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) will be after above-mentioned glass fiber reinforced cement slurry configures, and adopt the method for cast to be filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry be filled up in the space between warming plate and the mould, makes ribs with instrument;
(9) the alkali-resistant glass fibre grid cloth that processes is put in the mould, be laid on the insulation layer, and its laying is smooth.
(10) the glass fiber reinforced cement slurry that will configure before joins in the mould by the mode of cast once more, makes it to reach the thickness of regulation, and the alkali-resistant glass fibre grid cloth is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 20 hours, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, at last with the finished product handling to the finished product placement area.
Embodiment 4:
(1) according to the weight percent proportioning with cement 42kg (42%), sand 29.7kg (29.7%), ceramic chip 5kg (5%), polypropylene fibre 0.5kg (0.5%), pigment powder 5kg (5%), water reducing agent sulfonated melamine compound condensation product 0.4kg (0.4%), antifreezing agent potash 0.4kg (0.4k%) and water 17kg (17%), it is standby to make slurry after stirring;
(2) with the above-mentioned decorative layer slurry that configures, adopt gunite, in mould, make decorative layer, spontaneous curing 50 minutes;
(3) it is standby to make the glass fiber reinforced cement slurry after according to the weight percent proportioning cement 34kg (34%), sand 32.5kg (32.5%), alkali-resistant glass fibre short yarn cutting 7kg (7%), polyacrylate dispersion 10kg (10%), water reducing agent naphthalenesulfonate formaldehyde condensation compound 0.6kg (0.6%), antifreezing agent calcium chloride 0.4kg (0.4%) and water 15.5kg (15.5%) being stirred;
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, be poured in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then;
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready phenol formaldehyde foam warming plate is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) above-mentioned glass fiber reinforced cement slurry is configured after, adopt the method for cast to be filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry is filled up in the space between warming plate and the mould, makes ribs with instrument;
(9) the alkali-resistant glass fibre grid cloth that processes is put in the mould, be laid on the insulation layer, and its laying is smooth;
(10) mode that the glass fiber reinforced cement slurry that configure is before poured into a mould once more joins in the mould, makes it to reach the thickness of regulation, and the alkali-resistant glass fibre grid cloth is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 20 hours, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, at last with the finished product handling to the finished product placement area.
Embodiment 5:
(1) according to the weight percent proportioning with cement 36kg (36%), sand 45kg (45%), polyacrylate dispersion 5kg (5%) and water 14kg (14%), stirring, it is standby to make slurry;
(2) with the above-mentioned decorative layer slurry that configures, adopt the cloth vibratory drilling method, in mould, make decorative layer, spontaneous curing 10 minutes;
(3) according to the weight percent proportioning cement 37kg (37%), sand 43.5kg (43.5%), alkali-resistant glass fibre are lacked yarn cutting 2kg (2%), polyacrylate dispersion 2.0kg (2.0%), early strength admixture sulfate 1.5kg (1.5%), it is standby to make the glass fiber reinforced cement slurry after antifreezing agent calcium chloride 1.5kg (1.5%) and water 12.5kg (12.5%) stir;
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, be ejected in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then;
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready foaming cement thermal insulation plate is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) the glass fiber reinforced cement slurry is configured after, the method for adopt spraying is filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry is filled up in the space between warming plate and the mould with instrument, and makes it closely knit;
(9) the alkali-proof glass grid cloth that processes is put in the mould, be laid on the insulation layer, and its laying is smooth.
(10) the glass fiber reinforced cement slurry that will configure before joins in the mould by spray regime once more, makes it to reach the thickness of regulation, and the alkali-proof glass grid cloth is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 24 hours, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, at last with the finished product handling to the finished product placement area.
Embodiment 6:
(1) according to the weight percent proportioning with cement 40kg (40%), sand 35kg (35%), the sub-5kg of microlith (5%), mica 2kg (2%), pigment powder 1kg (1%), polyacrylate dispersion 3kg (3%), early strength admixture triethanolamine 0.6kg (0.6%), antifreezing agent natrium nitrosum 1.6kg (1.6%) and water 11.8kg (11.8%), stirring, it is standby to make slurry;
(2) with the above-mentioned decorative layer slurry that configures, adopt and lay lash method, in mould, make decorative layer, spontaneous curing 40 minutes;
(3) it is standby to make the glass fiber reinforced cement slurry after according to the weight percent proportioning cement 35kg (35%), sand 45kg (45%), alkali-resistant glass fibre short yarn cutting 3kg (3%), polyacrylate dispersion 4kg (4%), water reducing agent sulfonated melamine compound condensation product 1kg (1%) and water 12kg (12%) being stirred;
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, be ejected in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then;
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready pearlite heat-insulation plate is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) the glass fiber reinforced cement slurry is configured after, the method for adopt spraying is filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry is filled up in the space between warming plate and the mould, makes ribs with instrument;
(9) gauze wire cloth that processes is put in the mould, be laid on the insulation layer, and its laying is smooth;
(10) the glass fiber reinforced cement slurry that will configure before joins in the mould by spray regime once more, makes it to reach the thickness of regulation, and gauze wire cloth is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 15 hours, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, and at last finished product will be transported to the finished product placement area and deposit.
Embodiment 7:
(1) according to the weight percent proportioning with cement 45kg (45%), sand 30kg (30%), metal fragment 3kg (3%), liquid pigment 2.8kg (2.8%), polyacrylate dispersion 1kg (1%), polypropylene fibre 0.2kg (0.2%), early strength admixture nitrite 2kg (2%) and water 16kg (16%), stirring, it is standby to make slurry;
(2) with the above-mentioned decorative layer slurry that configures, adopt gunite, in mould, make decorative layer, spontaneous curing 30 minutes;
(3) it is standby to make the glass fiber reinforced cement slurry after according to the weight percent proportioning cement 35kg (35%), sand 48kg (48%), alkali-resistant glass fibre short yarn cutting 2kg (2%), polyacrylate dispersion 1.6kg (1.6%), early strength admixture sulfate 1.1kg (1.1%), antifreezing agent natrium nitrosum 0.3kg (0.3%) and water 12kg (12%) being stirred;
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, be ejected in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then;
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready ceramic warming plate is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) above-mentioned glass fiber reinforced cement slurry is configured after, the method for adopt spraying is filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry is filled up in the space between warming plate and the mould, makes ribs with instrument;
(9) gauze wire cloth that processes is put in the mould, be laid on the insulation layer, and its laying is smooth;
(10) the glass fiber reinforced cement slurry that will configure before joins in the mould by spray regime once more, makes it to reach the thickness of regulation, and gauze wire cloth is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 4 hours, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, and at last finished product will be transported to the finished product placement area and deposit.
Embodiment 8:
(1) according to the weight percent proportioning with cement 43kg (43%), sand 32kg (32%), metal fragment 3kg (3%), liquid pigment 1.8kg (1.8%), polyacrylate dispersion 2kg (2%), polypropylene fibre 0.3kg (0.3%), early strength admixture nitrite 1.9kg (1.9%) and water 16kg (16%), stirring, it is standby to make slurry;
(2) with the above-mentioned decorative layer slurry that configures, adopt gunite, in mould, make decorative layer, spontaneous curing 30 minutes;
(3) it is standby to make the glass fiber reinforced cement slurry after according to the weight percent proportioning cement 38kg (38%), sand 45kg (45%), alkali-resistant glass fibre short yarn cutting 3kg (3%), polyacrylate dispersion 0.6kg (0.6%), early strength admixture sulfate 1.1kg (1.1%), antifreezing agent natrium nitrosum 0.3kg (0.3%) and water 12kg (12%) being stirred.
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, be ejected in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then.
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready expanded vermiculite concrete insulation board is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) above-mentioned glass fiber reinforced cement slurry is configured after, the method for adopt spraying is filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry is filled up in the space between warming plate and the mould, makes ribs with instrument;
(9) gauze wire cloth that processes is put in the mould, be laid on the insulation layer, and its laying is smooth.
(10) the glass fiber reinforced cement slurry that will configure before joins in the mould by spray regime once more, makes it to reach the thickness of regulation, and gauze wire cloth is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 4 hours, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, and at last finished product will be transported to the finished product placement area and deposit.
Embodiment 9:
(1) according to the weight percent proportioning with cement 36kg (36%), sand 35kg (35%), metal fragment 1kg (1%), liquid pigment 2.8kg (2.8%), polyacrylate dispersion 9kg (9%), polypropylene fibre 0.2kg (0.2%), early strength admixture nitrite 2kg (2%) and water 14kg (14%), stirring, it is standby to make slurry;
(2) with the above-mentioned decorative layer slurry that configures, adopt and lay vibratory drilling method, in mould, make decorative layer, spontaneous curing 30 minutes;
(3) it is standby to make the glass fiber reinforced cement slurry after according to the weight percent proportioning cement 31kg (31%), sand 48kg (48%), alkali-resistant glass fibre short yarn cutting 2kg (2%), polyacrylate dispersion 7.6kg (7.6%), early strength admixture sulfate 1kg (1%), antifreezing agent natrium nitrosum 0.4kg (0.3%) and water 10kg (10%) being stirred;
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, be ejected in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then.
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready haydite concrete warming plate is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) the glass fiber reinforced cement slurry is configured after, the method for adopt spraying is filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry is filled up in the space between warming plate and the mould, makes ribs with instrument;
(9) gauze wire cloth that processes is put in the mould, be laid on the insulation layer, and its laying is smooth.
(10) the glass fiber reinforced cement slurry that will configure before joins in the mould by spray regime once more, makes it to reach the thickness of regulation, and gauze wire cloth is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 8 hours, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, and at last finished product will be transported to the finished product placement area and deposit.
Embodiment 10:
(1) according to the weight percent proportioning with cement 40kg (40%), sand 30kg (30%), metal fragment 3kg (3%), liquid pigment 3.8kg (3.8%), polyacrylate dispersion 4kg (4%), polypropylene fibre 0.7kg (0.7%), early strength admixture nitrite 2.5kg (2.5%) and water 16kg (16%), stirring, it is standby to make slurry;
(2) with the above-mentioned decorative layer slurry that configures, adopt gunite, in mould, make decorative layer, spontaneous curing 30 minutes;
(3) it is standby to make the glass fiber reinforced cement slurry after according to the weight percent proportioning cement 34kg (34%), sand 43kg (43%), alkali-resistant glass fibre short yarn cutting 4kg (4%), polyacrylate dispersion 3.6kg (3.6%), early strength admixture sulfate 2.1kg (2.1%), antifreezing agent natrium nitrosum 0.3kg (0.3%) and water 13kg (13%) being stirred;
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, be ejected in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then;
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready gas concrete warming plate is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) the glass fiber reinforced cement slurry is configured after, the method for adopt spraying is filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry is filled up in the space between warming plate and the mould, makes ribs with instrument;
(9) the alkali-resistant glass fibre grid cloth that processes is put in the mould, be laid on the insulation layer, and its laying is smooth;
(10) the glass fiber reinforced cement slurry that will configure before joins in the mould by spray regime once more, makes it to reach the thickness of regulation, and the alkali-resistant glass fibre grid cloth is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 6 hours, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, and at last finished product will be transported to the finished product placement area and deposit.
Product structure of the present invention and production technology are simple, in light weight, structural strength is good, heat-insulating property is outstanding, fireproof performance is excellent, decorative effect is various, realize integrating insulation, decoration and body of wall and gone along with sb. to guard him function, reduce working procedure, reduce building costs, have very strong practicality.

Claims (8)

1. a glass fiber reinforced cement heat-preserving decorative wall plate is characterized in that the glass fiber reinforced cement heat-preserving decorative wall plate comprises decorative layer, glass fiber reinforced cement deck one, glass fiber reinforced cement deck two, insulation layer, glass fiber reinforced cement ribs, steel frame, installation connector, suspension ring and anticracking material; Be compounded with glass fiber reinforced cement deck one on the decorative layer, glass fiber reinforced cement deck one is provided with insulation layer, insulation layer is provided with glass fiber reinforced cement deck two, be provided with the glass fiber ribs in the insulation layer, glass fiber reinforced cement deck one is connected by the glass fiber reinforced cement ribs with glass fiber reinforced cement deck two, at glass fiber reinforced cement deck one, be provided with steel frame in glass fiber reinforced cement deck two and the glass fiber reinforced cement ribs, connector is installed all to be connected with steel frame with suspension ring, and the surface of the glass fiber reinforced cement layer two that exposes, anticracking material is laid in the glass fiber reinforced cement deck two.
2. glass fiber reinforced cement heat-preserving decorative wall plate according to claim 1 is characterized in that described insulation layer can adopt a kind of in moulding type polystyrene thermal insulation plate, extrusion molding type polystyrene thermal insulation plate, hard polyurethane foams warming plate, phenol formaldehyde foam warming plate, foaming cement thermal insulation plate, pearlite heat-insulation plate, ceramic warming plate, expanded vermiculite concrete insulation board, haydite concrete warming plate, the gas concrete warming plate.
3. glass fiber reinforced cement heat-preserving decorative wall plate according to claim 1 is characterized in that described steel frame, installation connector, suspension ring adopt steel material to make, and connect into as a whole.
4. glass fiber reinforced cement heat-preserving decorative wall plate according to claim 1 is characterized in that described anticracking material selects gauze wire cloth or alkali-resistant glass fibre grid cloth for use.
5. the described glass fiber reinforced cement heat-preserving decorative wall of claim 1 board manufacturing method is characterized in that:
(1) cement, aggregate, pigment, polyacrylate dispersion, Admixture are mixed according to the following weight per distribution ratio, make the decorative layer mortar after stirring,
Cement 25-50%,
Aggregate 20-60%,
Pigment 0-5%,
Polyacrylate dispersion 0-10%,
Polypropylene fibre 0-1%
Admixture 0-3%,
Water 6.5-25%
Described aggregate is selected at least a in sand, microlith, glass chip, ceramic chip, metal fragment, shell chip, the mica flake for use;
Described pigment is selected pigment powder or liquid pigment for use;
Described Admixture is selected a kind of or its mixture in water reducing agent, early strength admixture, the antifreezing agent for use;
(2) with the above-mentioned decorative layer mortar that configures, adopt and spray or brushing or laying vibratory drilling method, in mould, make decorative layer, spontaneous curing 10-60 minute;
(3) cement, sand, alkali-resistant glass fibre, polyacrylate dispersion, Admixture, water are mixed according to the following weight per distribution ratio, stir and make the glass fiber reinforced cement slurry:
Cement 25-50%
Sand 20-60%
Alkali-resistant glass fibre 1-7%
Polyacrylate dispersion 0-10%
Admixture 0-3%
Water 6.5-25%
Described Admixture is selected a kind of or its mixture in water reducing agent, early strength admixture, the antifreezing agent for use;
(4) with the above-mentioned glass fiber reinforced cement slurry that configures, spray or be poured in the mould of making decorative layer, it is closely knit to use pressure roller to carry out roll-in then;
(5) after welding together, put in the mould installation connector, suspension ring and the steel frame that will make;
(6) ready warming plate is put in the mould, be filled in the space between the steel frame;
(7) cement, sand, alkali-resistant glass fibre, acrylic emulsion, Admixture, water are mixed according to the described weight percent proportioning of step (3), stir and make the glass fiber reinforced cement slurry;
(8) above-mentioned glass fiber reinforced cement slurry is configured after, adopt cast or the method for spraying is filled in the mould of putting warming plate well, with between warming plate and the warming plate, slurry is filled up in the space between warming plate and the mould, makes ribs with instrument;
(9) anticracking material that processes is put in the mould, be laid on the insulation layer, and its laying is smooth;
(10) the glass fiber reinforced cement slurry that will configure before joins in the mould by the mode of spraying or spray once more, makes it to reach the thickness of regulation, and anticracking material is covered fully, then the back side is received the flat shaping work of promptly finishing;
(11) will remove the mould frame then the good product maintenance of die for molding 4-24 hour, promptly make glass fiber reinforced cement heat-preserving decorative wall board finished product, and at last finished product will be transported to the finished product placement area and deposit.
6. according to the production method of the described glass fiber reinforced cement heat-preserving decorative wall plate of claim 5, it is characterized in that described water reducing agent selects a kind of in naphthalenesulfonate formaldehyde condensation compound, sulfonated melamine compound condensation product, the polycarboxylate water-reducer for use.
7. according to the production method of the described glass fiber reinforced cement heat-preserving decorative wall plate of claim 5, it is characterized in that described early strength admixture selects a kind of in sulfate, nitrite, the triethanolamine for use.
8. the production method of glass fiber reinforced cement heat-preserving decorative wall plate according to claim 5 is characterized in that described antifreezing agent selects a kind of in calcium chloride, potash, the natrium nitrosum for use.
CN 201010587392 2010-12-14 2010-12-14 Glass fiber reinforced cement (GRC) insulation decorative wallboard and production method thereof Expired - Fee Related CN102094501B (en)

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