CN104631738A - Inorganic veneer insulation decorative board and continuous production method thereof - Google Patents

Inorganic veneer insulation decorative board and continuous production method thereof Download PDF

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Publication number
CN104631738A
CN104631738A CN201410845952.3A CN201410845952A CN104631738A CN 104631738 A CN104631738 A CN 104631738A CN 201410845952 A CN201410845952 A CN 201410845952A CN 104631738 A CN104631738 A CN 104631738A
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inorganic
insulation
machine system
continuous production
decorative board
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CN104631738B (en
Inventor
杜纯宝
王浩臻
马壮
刘访艺
王耀西
王炳凯
刘长江
何文龙
钟云
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Wanhua Energysav Science and Technology Group Co Ltd
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Wanhua Energysav Science and Technology Group Co Ltd
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Abstract

The invention relates to an inorganic veneer insulation decorative board and a continuous production method thereof, and belongs to the technical field of building materials. The method comprises the steps that a continuous production line composed of a high/low pressure foaming machine system, a front conveying table, a rear conveying table, a dual-track laminating machine system, a coiled material uncoiling mechanism and a casting table is adopted, firstly, polyurethane insulation component materials are added into a charging bucket as needed to conduct temperature control, coiled materials are installed on the coiled material uncoiling mechanism, the inorganic decorative board is placed on the front conveying table for operation delivery, and the mixed component materials are distributed on the inorganic decorative board through a gun head of the high/low pressure foaming machine system; after the material distribution is finished, the inorganic decorative board is fed into the dual-track laminating machine system, forming and curing of the insulation component materials are completed in the dual-track laminating machine system, insulation layers, the inorganic decorative board and the coiled materials are combined and formed, and finished products are guided out through the rear conveying table. According to the inorganic veneer insulation decorative board and the continuous production method of the inorganic veneer insulation decorative board, a traditional technology is changed, continuous production of the polyurethane insulation decorative board is initiatively achieved on the polyurethane insulation board continuous production line, the technology is simple, the production efficiency is high, the product quality is stable, and the cost and energy consumption are greatly lowered.

Description

A kind of inorganic ornamental surface heat insulation decoration board and continuous production method thereof
Technical field
The present invention relates to a kind of inorganic ornamental surface heat insulation decoration board and continuous production method thereof, be the polyurethane thermal insulation and decoration integrated board adopting continuous collimation method to produce with inorganic material to be outside finish specifically, belong to building material technical field.
Background technology
For energy conservation, country advocates the new standard of building energy conservation 65%, and polyurethane material enjoys the favor of numerous clients with the heat-insulating property of its excellence in all heat insulating materials.At present polyurethane plate mainly cement coiled material composite polyurethane plate on the market, usually on this plate after wall, needs first to carry out thin limed construction to plate face, and then carries out outside finish construction, as sprayed true mineral varnish, F-C paint, tile fixing, marble etc.This complicated construction technique, construction period is long, cause the significant wastage of manpower, material, in this case, insulation layer and decorative layer are combined with each other, just the polyurethane heat-insulation decorative board that heat insulation decoration system completes simultaneously can be arisen at the historic moment through once constructing.The production method of existing polyurethane heat-insulation decorative board mainly contains mounting method and die methods two kinds.Patent 201020681343.6 provides a kind of method utilizing mounting method to produce polyurethane heat-insulation decorative board, first this technique need the polyurethane thermal insulation board of production respective thickness, then be coated with on the polyurethane thermal insulation board that slaking is good and scrape adhesive, decoration plane material is attached on warming plate, this kind of production method program is miscellaneous, product batches poor stability, and production efficiency is low, and there is the defects such as the leakage caused because bonding area is not enough is sticky, product in use has very large potential safety hazard; Patent 200710013620.9 provides a kind of method utilizing die methods to produce polyurethane heat-insulation decorative board, the making of this process mould, preparation, maintenance cost are very high, need to aim at die casting hole during cast to pour into a mould, this pouring type is often because the flowability problem of premixed systems causes foaming uneven, finally also need to dry again after the agent of rigid polyurethane skinning surfaces spray polyurethane interface, polymer mask mortar, be difficult to accomplish continuous prodution, production efficiency, cost and energy consumption still have greatly improved space.
Summary of the invention
Object of the present invention is just to overcome above-mentioned prior art complex production process, deficiency that production efficiency is low, a kind of new inorganic material outside finish polyurethane heat-insulation decorative board and production method thereof are provided, the method is by polyurethane plate tinuous production, take inorganic material as outside finish, continuous prodution polyurethane heat-insulation decorative board, quality control is stablized, and performance safety is reliable, simple process is easy, greatly improves production efficiency.
For realizing above-mentioned purpose of the present invention, the present invention by the following technical solutions:
Utilize through certain transformation but retain polyurethane plate continuous lines agent structure or without the polyurethane plate continuous lines of transformation as whole tool of production or a wherein part, dual-component polyurethane premixed systems by direct cloth foaming after the rifle head mixing of high/low foam machine system, and completes inorganic decorating plane materiel, insulation layer, the foaming compound of coiled material, sizing, maturing process in two crawler belt laminating machine system.
A kind of inorganic ornamental surface heat insulation decoration board, its special character be to have comprised decorate and fireproofing function inorganic decorating plane materiel 4, stick on the insulation layer 6 that the inorganic decorating plane materiel back side and inorganic decorating plane materiel are combined as a whole and the coiled material 1 sticking on insulation layer another side.
Described inorganic decorating plane materiel 4 is any one in stone material, calcium silicate board with microporous, porcelain tendre, flexible stone, high pressure cement fiberboard, pottery plate, metal sheet, composite metal plate.
The cementitious composite coiled material that described coiled material 1 is is base material with any one in non-woven fabrics, glass, polypropylene fibre, terylene.
The continuous production method of above-mentioned inorganic ornamental surface heat insulation decoration board, its special feature is to adopt the tinuous production comprising high/low foam machine system 7, front transport platform 3, rear transport platform 9, two crawler belt laminating machine system 5, coiled material uncoiling mechanism, teeming stage composition;
Concrete operation step:
1), by the A of polyurethane heat-insulation premixed systems material and B expect that adding corresponding batch can carries out temperature control, for subsequent use;
2), by coiled material 1 be arranged on coiled material uncoiling mechanism, then will the inorganic decorating plane materiel 4 of composite heat-insulating layer needed to be placed in front transport platform 3, run by front transport platform and transmit, send into cloth system;
3), inorganic decorating plane materiel send into cloth system time, the polyurethane heat-insulation premixed systems mixed is by the rifle head 2 ratio directly cloth on decoration plane material 4 as required of high/low foam machine system;
4) after, cloth material process terminates, the decoration plane material being furnished with polyurethane heat-insulation premixed systems is sent into two crawler belt laminating machine system 5 by front transport platform 3, and complete in two crawler belt laminating machine system polyurethane heat-insulation premixed systems shaping with slaking, insulation layer and decoration plane material and coiled material compound, integrated board type-approval process, make inorganic ornamental surface heat insulation decoration board, the inorganic ornamental surface heat insulation decoration board after shaping is derived by rear transport platform 9.
Described polyurethane heat-insulation premixed systems is A material and B material, and mixed proportion (A:B) is 1:0.2 to 1:5.
A expects (being commonly called as white material), and its main component is:
Polyalcohol: expect the main body of reacting with B;
Catalyzer: regulate A, B to expect mixed reaction speed;
Fire retardant: the anti-flammability improving foam;
Blowing agent: producing gas by physics or chemical reaction, is the main source of gas in abscess;
Foam stabiliser: mainly play emulsification, nucleation, steady bubble effect;
Other auxiliary agents: anti-aging, slow down rotten auxiliary agent etc.
B expects (being commonly called as black material):
In hard polyurethane foam industry, black material mainly refers to isocyanates and modified product thereof, and in hard polyurethane foam heat insulating decorative board, mainly use PM200, PM400,5005 etc., its main component is poly methylene poly phenyl poly isocyanate or its modified product.
For realizing the object of the invention further, in step 3), during polyurethane heat-insulation premixed systems cloth, the amount of building is 10-2000g/s.
During described polyurethane heat-insulation premixed systems cloth, temperature controls at 10-40 DEG C.
In step 3), mixed polyurethane heat-insulation premixed systems is when rifle head 2 cloth of high/low foam machine system, and rifle head Stress control is at 3-20MPa.
Further again, in step 4), the chain plate temperature of two crawler belt laminating machine system 5 controls at 15-80 DEG C.
The curing temperature of the premixed systems of polyurethane heat-insulation described in step 4) controls at 35 DEG C-65 DEG C, and the curing time controls at 5-60min.
Further, before in production operation, the interlock speeds control of transport platform 3, two crawler belt laminating machine system 5, coiled material uncoiling mechanism is 1-60m/s.
The inorganic decorating plane materiel adopting the present invention to produce can apply F-C paint, true mineral varnish, water-water multicolor finish etc., and its insulation layer is hard polyurethane foam.
Beneficial effect of the present invention: compared with producing with batch process, the production of polyurethane thermal insulation board and the shaping of inorganic decorating plane materiel once complete by the present invention, operation more simplifies, do not need the equipment adding polyurethane plate and decoration plane material multiple correlation separately, armamentarium is a polyurethane plate continuous lines, inorganic decorating plane materiel and polyurethane insulation coating caking property good, without any poor attachment, product quality is more stable, and controllability is stronger; Compared with producing with die methods, present invention eliminates the making of mould, installation, maintenance cost, adopt the reciprocating uniform distribution of "the" shape, froth bed quality evenly, the complete serialization of production process, without the need to spraying any interfacial agents and mortar, production efficiency is higher.
Accompanying drawing explanation
Fig. 1: present invention process principle schematic;
Fig. 2: adopt the inorganic ornamental surface heat insulation decoration board structural representation of integration that the inventive method is produced;
In figure: 1. coiled material, 2. rifle head, transport platform 3., 4. inorganic decorating plane materiel, 5. pair crawler belt laminating machine system, 6. insulation layer, 7. high/low foam machine system, 8. aggregate-storing system, transport platform 9..
Detailed description of the invention
Below in conjunction with accompanying drawing, provide specific embodiment, be used for that the invention will be further described.
Embodiment 1:
Inorganic ornamental surface heat insulation decoration board in the present embodiment, has comprised the inorganic decorating plane materiel 4 of decoration and fireproofing function, has sticked on the insulation layer 6 that the inorganic decorating plane materiel back side and inorganic decorating plane materiel are combined as a whole and the coiled material 1 sticking on insulation layer another side.
Inorganic decorating plane materiel adopts marble plate, and its production technology concrete operation step is:
Employing comprises high/low foam machine system 7, front transport platform 3, two crawler belt laminating machine system 5, coiled material uncoiling mechanism, the tinuous production of teeming stage composition, transport platform 3 before setting, two crawler belt laminating machine system 5, the interlock speed of coiled material uncoiling mechanism is 15m/s, the marble plate of 0.695m × 0.540m is placed in front transport platform 3, rifle head 2 pressure is regulated to be 13MPa, flow is 280g/s, with B, A material expects that ratio is 1:1.4, the polyurethane heat-insulation premixed systems of material temperature 31 DEG C is evenly distributed on marble plate, now polyurethane heat-insulation premixed systems to infiltrate in marble micropore and to have started, bringing upper and lower Link plate height difference into by front transport platform 3 is 3cm, temperature is complete whole foaming process after two crawler belt laminating machine systems 5 of 30 DEG C.In foaming process, polyurethane heat-insulation premixed systems completes the shaping of insulation layer 6 by the reaction of himself, by himself permeability, cementability realize with marble plate, coiled material 1 compound, under the pressure and temperature double action that final integrated board provides in two crawler belt laminating machine system, complete shaping and slaking and derived by rear transport platform 9.
Embodiment 2:
The present embodiment difference from Example 1 is, inorganic decorating plane materiel adopts aluminium-plastic panel decoration panel, and its production technology concrete operation step is:
Transport platform 3 before setting, two crawler belt laminating machine system 5, the interlock speed of coiled material uncoiling mechanism is 4.5m/s, the aluminium-plastic panel decoration panel of 1.2m × 0.6m is placed in front transport platform 3, rifle head 2 pressure is regulated to be 16MPa, flow is 208g/s, with B, A material expects that ratio is that the polyurethane heat-insulation premixed systems of material temperature 24 DEG C is evenly distributed on aluminium-plastic panel decoration panel by 1:2.1, now polyurethane heat-insulation premixed systems infiltrates aluminium-plastic panel decoration panel micropore and has started to send out, bringing upper and lower Link plate height difference into by front transport platform 3 is 4cm, temperature is complete whole foaming process after two crawler belt laminating machine systems 5 of 45 DEG C.In foaming process, polyurethane heat-insulation premixed systems completes the shaping of insulation layer 6 by the reaction of himself, by himself permeability, cementability realize with aluminium-plastic panel decoration panel, coiled material 1 compound, under the pressure and temperature double action that final integrated board provides in two crawler belt laminating machine system, complete shaping and slaking and derived by rear transport platform 9.
Embodiment 3:
The present embodiment difference from Example 1 is, inorganic decorating plane materiel adopts flexible stone, and its production technology concrete operation step is:
Before setting, the interlock speed of transport platform 3, two crawler belt laminating machine system 5, coiled material uncoiling mechanism is 30m/s, the flexible stone of 0.9m × 0.73m is placed in front transport platform 3, rifle head 2 pressure is regulated to be 10MPa, flow is 1500g/s, with B, A material expects that ratio is 1:4.3, the polyurethane heat-insulation premixed systems of material temperature 40 DEG C is evenly distributed on flexible stone, now polyurethane heat-insulation premixed systems infiltrates flexible stone micropore and to have started, brings that upper and lower Link plate height difference is 9cm into, temperature is complete whole foaming process after two crawler belt laminating machine systems 5 of 55 DEG C by front transport platform 3.In foaming process, polyurethane heat-insulation premixed systems completes the shaping of insulation layer 6 by the reaction of himself, by himself permeability, cementability realize with flexible stone, coiled material 1 compound, under the pressure and temperature double action that final integrated board provides in two crawler belt laminating machine system, complete shaping and slaking and derived by rear transport platform 9.

Claims (10)

1. an inorganic ornamental surface heat insulation decoration board, is characterized in that having comprised the inorganic decorating plane materiel (4) of decoration and fireproofing function, sticks on the insulation layer (6) that the inorganic decorating plane materiel back side and inorganic decorating plane materiel are combined as a whole and the coiled material (1) sticking on insulation layer another side.
2. according to inorganic ornamental surface heat insulation decoration board a kind of described in claim 1, it is characterized in that described inorganic decorating plane materiel (4) is stone material, calcium silicate board with microporous, porcelain tendre, flexible stone, high pressure cement fiberboard, pottery plate, metal sheet, any one in composite metal plate.
3., according to inorganic ornamental surface heat insulation decoration board a kind of described in claim 1 or 2, it is characterized in that described coiled material (1) is the cementitious composite coiled material that is base material with any one in non-woven fabrics, glass, polypropylene fibre, terylene.
4. a continuous production method for inorganic ornamental surface heat insulation decoration board, is characterized in that employing comprises the tinuous production of high/low foam machine system (7), front transport platform (3), rear transport platform (9), two crawler belt laminating machine system (5), coiled material uncoiling mechanism, teeming stage composition;
Concrete operation step:
1), by the A of polyurethane heat-insulation premixed systems material and B expect that adding corresponding batch can carries out temperature control, for subsequent use;
2), by coiled material (1) be arranged on coiled material uncoiling mechanism, then will the inorganic decorating plane materiel (4) of composite heat-insulating layer needed to be placed in front transport platform (3), run by front transport platform and transmit, send into cloth system;
3), inorganic decorating plane materiel is when sending into cloth system, the polyurethane heat-insulation premixed systems mixed by the rifle head (2) of high/low foam machine system directly at the upper cloth of decoration plane material (4);
4) after, cloth material process terminates, the decoration plane material being furnished with polyurethane heat-insulation premixed systems is sent into two crawler belt laminating machine system (5) by front transport platform (3), and complete in two crawler belt laminating machine system polyurethane heat-insulation premixed systems shaping with slaking, insulation layer and decoration plane material and coiled material compound, integrated board type-approval process, make inorganic ornamental surface heat insulation decoration board and derived by rear transport platform (9).
5., according to a kind of described in claim 4 continuous production method of inorganic ornamental surface heat insulation decoration board, when it is characterized in that polyurethane heat-insulation premixed systems cloth in described step 3), the amount of building is 10-2000g/s.
6., according to a kind of described in claim 4 or 5 continuous production method of inorganic ornamental surface heat insulation decoration board, when it is characterized in that described polyurethane heat-insulation premixed systems cloth, temperature controls at 10-40 DEG C.
7. according to a kind of described in claim 4 or 5 continuous production method of inorganic ornamental surface heat insulation decoration board, it is characterized in that mixed polyurethane heat-insulation premixed systems described in step 3) is when rifle head (2) cloth of high/low foam machine system, rifle head Stress control is at 3-20MPa.
8., according to a kind of described in claim 4 or 5 continuous production method of inorganic ornamental surface heat insulation decoration board, it is characterized in that the chain plate temperature of two crawler belt laminating machine system (5) described in step 4) controls at 15-80 DEG C.
9., according to a kind of described in claim 4 or 5 continuous production method of inorganic ornamental surface heat insulation decoration board, it is characterized in that the curing temperature of the premixed systems of polyurethane heat-insulation described in step 4) controls at 35 DEG C-65 DEG C, the curing time controls at 5-60min.
10. according to a kind of described in claim 4 or 5 continuous production method of inorganic ornamental surface heat insulation decoration board, it is characterized in that described front transport platform (3), two crawler belt laminating machine system (5), coiled material uncoiling mechanism interlock speeds control be 1-60m/s.
CN201410845952.3A 2014-12-31 2014-12-31 A kind of inorganic ornamental surface heat insulation decoration board and its continuous production method Active CN104631738B (en)

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CN105317190A (en) * 2015-12-05 2016-02-10 万华节能科技集团股份有限公司 Polyurethane modified rock wool heat-insulation decoration board and continuous production device and method thereof
CN105464316A (en) * 2015-08-26 2016-04-06 马玉新 Making method of integrated board
CN105672509A (en) * 2016-01-30 2016-06-15 万华节能科技集团股份有限公司 Rock wool composite board and continuous production method thereof
CN105714949A (en) * 2016-01-30 2016-06-29 万华节能科技集团股份有限公司 Rear-mounted structure fireproof heat-preserving plate and continuous production technology thereof
CN107288301A (en) * 2017-07-01 2017-10-24 武汉金牛经济发展有限公司 A kind of fast-assembling floor heating module and its manufacture method
CN107327104A (en) * 2017-08-15 2017-11-07 新疆西部蓝天新材料股份有限公司 A kind of novel metal heat-insulating decorative composite board combination process and its production line
CN108995113A (en) * 2018-04-02 2018-12-14 沈阳未来新型板材有限公司 A kind of insulation board process units and method
CN110816014A (en) * 2018-08-11 2020-02-21 陈军 Continuous production equipment and method for thermosetting composite polyphenyl thermal insulation decorative plate
CN112537106A (en) * 2020-12-02 2021-03-23 宁波耀众模塑科技有限公司 Polyurethane board and processing technology and application thereof
CN113635574A (en) * 2021-07-15 2021-11-12 山东源沣新材料科技有限公司 Production method of fireproof and dampproof indoor decorative plate with high plasticity
CN113715250A (en) * 2021-08-05 2021-11-30 万华建筑科技有限公司 Continuous processing equipment and processing technology for A2-grade hard foam polyurethane insulation board
CN114075862A (en) * 2020-08-22 2022-02-22 陈军 Flame-retardant AB composite heat-insulation and decoration integrated plate and mounting method thereof

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CN105464316A (en) * 2015-08-26 2016-04-06 马玉新 Making method of integrated board
CN105317190A (en) * 2015-12-05 2016-02-10 万华节能科技集团股份有限公司 Polyurethane modified rock wool heat-insulation decoration board and continuous production device and method thereof
CN105672509B (en) * 2016-01-30 2018-01-19 万华节能科技集团股份有限公司 A kind of rock wool-steel plywood and its continuous production method
CN105714949A (en) * 2016-01-30 2016-06-29 万华节能科技集团股份有限公司 Rear-mounted structure fireproof heat-preserving plate and continuous production technology thereof
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CN105714949B (en) * 2016-01-30 2018-04-10 万华节能科技集团股份有限公司 A kind of rear-mounted structure fire warming plate and its continuous production processes
CN107288301A (en) * 2017-07-01 2017-10-24 武汉金牛经济发展有限公司 A kind of fast-assembling floor heating module and its manufacture method
CN107327104A (en) * 2017-08-15 2017-11-07 新疆西部蓝天新材料股份有限公司 A kind of novel metal heat-insulating decorative composite board combination process and its production line
CN108995113A (en) * 2018-04-02 2018-12-14 沈阳未来新型板材有限公司 A kind of insulation board process units and method
CN110816014A (en) * 2018-08-11 2020-02-21 陈军 Continuous production equipment and method for thermosetting composite polyphenyl thermal insulation decorative plate
CN114075862A (en) * 2020-08-22 2022-02-22 陈军 Flame-retardant AB composite heat-insulation and decoration integrated plate and mounting method thereof
CN112537106A (en) * 2020-12-02 2021-03-23 宁波耀众模塑科技有限公司 Polyurethane board and processing technology and application thereof
CN113635574A (en) * 2021-07-15 2021-11-12 山东源沣新材料科技有限公司 Production method of fireproof and dampproof indoor decorative plate with high plasticity
CN113715250A (en) * 2021-08-05 2021-11-30 万华建筑科技有限公司 Continuous processing equipment and processing technology for A2-grade hard foam polyurethane insulation board
CN113715250B (en) * 2021-08-05 2023-06-02 万华建筑科技有限公司 Continuous processing equipment and processing technology for A2-level hard foam polyurethane insulation board

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