CN204645487U - Energy-saving lacquer painting plate insulation and decoration integrated plate - Google Patents

Energy-saving lacquer painting plate insulation and decoration integrated plate Download PDF

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CN204645487U
CN204645487U CN201520335177.7U CN201520335177U CN204645487U CN 204645487 U CN204645487 U CN 204645487U CN 201520335177 U CN201520335177 U CN 201520335177U CN 204645487 U CN204645487 U CN 204645487U
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plate
insulation
layer
energy
lacquer painting
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马壮
刘访艺
王浩臻
杜纯宝
刘长江
王耀西
王炳凯
何文龙
钟云
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Wanhua Energysav Science and Technology Group Co Ltd
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Abstract

The utility model relates to a kind of energy-saving lacquer painting plate insulation and decoration integrated plate, belongs to building board technical field of structures.Comprised interface strengthen and fire prevention, insulation effect polyurethane plate, play decoration and finish coat, the adhesive layer of fireproofing function, polyurethane plate is combined as a whole by adhesive layer and finish coat, and polyurethane plate comprises the coiled material layer, insulation layer, the coiled material layer that fit successively.The utility model is incubated and water resistance is superior, construction technology is convenient, finish coat is not easy to crack comes off.

Description

节能型漆面板保温装饰一体化板Energy-saving lacquer panel thermal insulation and decoration integrated board

技术领域 technical field

 本实用新型涉及一种节能型漆面板保温装饰一体化板及其加工工艺,属于建筑板材结构技术领域。 The utility model relates to an energy-saving lacquer panel thermal insulation and decoration integrated panel and its processing technology, belonging to the technical field of building panel structures.

背景技术 Background technique

近年来随着建筑业的飞速发展以及国家提倡建筑节能65%新标准的出台,人们对建筑外墙保温性能、质量以及艺术效果的要求也越来越高。在所有的保温材料中聚氨酯材料以其优异的保温性能倍受广大客户的青睐,目前市面上的聚氨酯板材主要是水泥卷材复合聚氨酯板,通常该板上墙后,需要对板面进行薄抹灰施工后再进行外饰面施工,此种施工方式施工工艺复杂,不仅大大延长了施工工期,而且饰面层与保温层在现场采用分开施工的方式容易产生空鼓或漏粘,最终导致部分饰面层开裂、脱落以及体系防水性能不达标等事故,质量难以控制,施工安全性差,造成了人力、材料的极大浪费。此外,装饰层往往采用千篇一律的真石漆、氟碳漆、石材等材料,越来越不能满足人们审美多元化的需求。 In recent years, with the rapid development of the construction industry and the promulgation of the new national standard of 65% building energy saving, people have higher and higher requirements for the thermal insulation performance, quality and artistic effect of building exterior walls. Among all thermal insulation materials, polyurethane materials are favored by customers for their excellent thermal insulation performance. At present, the polyurethane boards on the market are mainly cement coil composite polyurethane boards. Usually, after the board is walled, the board surface needs to be thinly wiped After the ash construction, the exterior finish construction is carried out. This construction method has complicated construction technology, which not only greatly prolongs the construction period, but also the veneer layer and the insulation layer are constructed separately on site, which is prone to hollowing or leakage, which eventually leads to some Accidents such as cracking and falling off of the facing layer and substandard waterproof performance of the system made it difficult to control the quality and poor construction safety, resulting in a great waste of manpower and materials. In addition, the decorative layer often adopts the same materials such as real stone paint, fluorocarbon paint, and stone, which are increasingly unable to meet people's aesthetic and diverse needs.

发明内容 Contents of the invention

本实用新型的目的在于解决上述现有技术存在的施工工期长、施工工艺复杂、饰面层易开裂脱落、体系防水性能不达标的技术问题,提供一种保温及防水性能优越、施工工艺便捷、饰面层不易开裂脱落的节能型漆面板保温装饰一体化板及其加工工艺。 The purpose of this utility model is to solve the technical problems of long construction period, complex construction process, easy cracking and falling off of the veneer layer and substandard waterproof performance of the system in the above-mentioned prior art, and provide a kind of thermal insulation and waterproof performance, convenient construction process, Disclosed is an energy-saving lacquer panel thermal insulation and decoration integrated panel whose veneer layer is not easy to crack and fall off, and its processing technology.

节能型漆面板保温装饰一体化板,其特殊之处在于包括起界面增强及防火、保温作用的聚氨酯板材、起装饰及防火作用的饰面层2、胶黏剂层4,聚氨酯板材通过胶黏剂层4与饰面层2结合为一体,聚氨酯板材包括依次相贴合的卷材层1、保温层3、卷材层1; The energy-saving lacquer panel thermal insulation and decoration integrated board is special in that it includes a polyurethane board for interface enhancement, fire prevention and heat preservation, a finishing layer 2 for decoration and fire prevention, and an adhesive layer 4. The polyurethane board is glued together The agent layer 4 is integrated with the decorative layer 2, and the polyurethane sheet includes a coiled material layer 1, an insulation layer 3, and a coiled material layer 1 that are sequentially attached;

所述饰面层2是由喷涂有漆面的基板制成的饰面层2; The finish layer 2 is a finish layer 2 made of a substrate sprayed with paint;

所述漆面材料为氟碳漆、转印膜、真石漆、水包水多彩漆中的任意一种;所述基板为纤维水泥压力板、石膏板、硅酸钙板中的任意一种; The paint surface material is any one of fluorocarbon paint, transfer film, real stone paint, and water-in-water colorful paint; the substrate is any one of fiber cement pressure board, gypsum board, and calcium silicate board;

所述卷材层1是由阻燃型聚合物胶浆制备而成的界面片材,卷材层1的基材为玻纤、网格布、无纺布中的任意一种; The coil layer 1 is an interface sheet prepared from flame-retardant polymer glue, and the base material of the coil layer 1 is any one of glass fiber, grid cloth, and non-woven fabric;

节能型漆面板保温装饰一体化板的加工工艺,其特征在于包括以下加工步骤: The processing technology of energy-saving paint panel thermal insulation and decoration integrated board is characterized in that it includes the following processing steps:

1、按照饰面层2的尺寸大小切割聚氨酯板材,该聚氨酯板材的厚度范围在2cm-10cm; 1. Cut the polyurethane sheet according to the size of the facing layer 2, and the thickness of the polyurethane sheet is in the range of 2cm-10cm;

2、将聚氨酯胶黏剂、多亚甲基多苯基多异氰酸酯按照质量比1:(1-2)混合,将混合物料的温度控制在5℃-40℃,然后将混合物料均匀浇在聚氨酯板材和饰面层之间; 2. Mix the polyurethane adhesive and polymethylene polyphenyl polyisocyanate according to the mass ratio of 1: (1-2), control the temperature of the mixed material at 5°C-40°C, and then pour the mixed material evenly on the polyurethane Between the board and the finish layer;

3、将步骤2所得的板材放置于压力机中,通过压力机对板材施加0.02MP-0.1MPa的压力,使聚氨酯板材与饰面层结合为一体; 3. Place the board obtained in step 2 in a press, and apply a pressure of 0.02MP-0.1MPa to the board through the press, so that the polyurethane board and the facing layer are integrated;

3、在压力机中保压0.5-1.5小时后,取出即得节能型漆面板保温装饰一体化板。 3. After keeping the pressure in the press for 0.5-1.5 hours, take it out to get the energy-saving lacquer panel thermal insulation and decoration integrated board.

所述的多亚甲基多苯基多异氰酸酯选用美国Huntsman聚氨酯公司的5005,或者烟台万华化学集团股份有限公司的PM-200、PM-400,或者德国Bayer公司的44V40、44V20。 The polymethylene polyphenyl polyisocyanate is selected from 5005 of Huntsman Polyurethane Company of the United States, or PM-200 and PM-400 of Yantai Wanhua Chemical Group Co., Ltd., or 44V40 and 44V20 of German Bayer Company.

本实用新型的节能型漆面板保温装饰一体化板,在上墙之前将聚氨酯板材与漆饰面一次成型,克服了现场贴合成造成的施工时质量不好控制、工序繁琐、施工周期长的缺点,大大简化了施工工艺,够进行工厂化生产,质量稳定,而且本实用新型以聚氨酯硬泡板材为保温层基材,漆饰面层具有丰富的色彩,多样的外观,逼真的质感,成本大大降低,而且增加了体系的安全性,漆饰面板与保温层与饰面层粘结牢固,无空鼓或漏粘,不易开裂、脱落,安全性好,综上所述,本实用新型结构设计巧妙,生产工艺简捷,施工方便快捷,在建筑领域具有很好的应用前景。 The energy-saving varnish panel thermal insulation and decoration integrated panel of the utility model forms the polyurethane panel and the varnish finish at one time before putting it on the wall, which overcomes the shortcomings of poor quality control during construction, cumbersome procedures, and long construction period caused by on-site lamination. , greatly simplifies the construction process, enough for factory production, and stable quality, and the utility model uses polyurethane rigid foam board as the base material of the insulation layer, and the paint finish layer has rich colors, various appearances, realistic texture, and the cost is high. Reduced, but also increased the safety of the system, the paint veneer panel and the insulation layer and the veneer layer are firmly bonded, there is no hollowing or leakage, it is not easy to crack and fall off, and the safety is good. In summary, the structural design of the utility model Ingenious, simple production process, convenient and fast construction, and has good application prospects in the construction field.

附图说明 Description of drawings

图1:本实用新型的节能型漆面板保温装饰一体化板的结构示意图。 Figure 1: Schematic diagram of the structure of the energy-saving lacquer panel thermal insulation and decoration integrated panel of the utility model.

具体实施方式 Detailed ways

以下参考附图给出本实用新型的具体实施方式,用来对本实用新型做进一步的说明。 Provide the specific embodiment of the utility model below with reference to accompanying drawing, be used for further explanation of the utility model.

实施例1 Example 1

本实施例的节能型复合漆饰面一体化板,包括起界面增强及防火、保温作用的聚氨酯板材、起装饰及防火作用的饰面层2、胶黏剂层4,聚氨酯板材通过胶黏剂层4与饰面层2结合为一体,聚氨酯板材包括依次相贴合的卷材层1、保温层3、卷材层1;饰面层2是由喷涂有漆面的基板制成的饰面层2;漆面材料为氟碳漆、转印膜、真石漆、水包水多彩漆中的任意一种;基板为纤维水泥压力板、石膏板、硅酸钙板中的任意一种;卷材层1是由阻燃型聚合物胶浆制备而成的界面片材,卷材层1的基材为玻纤、网格布、无纺布中的任意一种,其中,以玻纤为基材制成的卷材层1为玻纤卷材,玻纤卷材是由阻燃型聚合物胶浆为基布,在基布上增加多条玻纤作为加强筋对卷材起到增强作用,经过冷却成型、卷曲、包装等工序制成,以网格布为基材制成的卷材层为网格布卷材,网格布卷材是将水泥、砂浆、建筑乳液等原料涂覆在网格上,经冷却成型、卷曲、包装等工序制成,以无纺布为基材制成卷材层为无纺布卷材,无纺布卷材是将阻燃型聚合物胶浆和无纺布压制在一起,制成聚合物片材。其中,阻燃型聚合物胶浆包括以下质量份数的原料:水泥(150-250)份、砂(200-300)份、建筑乳液(10-50)份、阻燃剂(10-50)份、增稠剂(0.1-1)、表面活性剂(0.1-1)份、水(50-150)份。其中,建筑乳液选用上海保立佳化工有限公司生产的建筑乳液。 The energy-saving composite paint-finish integrated board of this embodiment includes a polyurethane board that acts as interface reinforcement, fire protection, and heat preservation, a decorative surface layer 2 that plays a role in decoration and fire protection, and an adhesive layer 4. The polyurethane board passes through the adhesive. Layer 4 is integrated with the finish layer 2, and the polyurethane sheet includes a coil layer 1, an insulation layer 3, and a coil layer 1 that are laminated in sequence; the finish layer 2 is a finish made of a substrate sprayed with a paint surface Layer 2; the paint surface material is any one of fluorocarbon paint, transfer film, real stone paint, and water-in-water colorful paint; the substrate is any one of fiber cement pressure board, gypsum board, and calcium silicate board; volume Material layer 1 is an interface sheet prepared from flame-retardant polymer glue, and the base material of coiled material layer 1 is any one of glass fiber, grid cloth, and non-woven fabric. Among them, glass fiber is used as the The coiled material layer 1 made of the base material is a glass fiber coiled material, and the glass fiber coiled material is made of flame-retardant polymer glue as the base cloth, and a plurality of glass fibers are added to the base cloth as reinforcing ribs to strengthen the coiled material. Function, after cooling forming, curling, packaging and other processes, the coil layer made of mesh cloth as the base material is the mesh cloth coil, and the mesh cloth coil is coated with cement, mortar, construction emulsion and other raw materials. Covered on the grid, it is made by cooling molding, curling, packaging and other processes. The coil layer is made of non-woven fabric as the base material. The non-woven fabric coil is made of flame-retardant polymer glue. The pulp and nonwoven are pressed together to make a polymer sheet. Among them, the flame-retardant polymer mortar includes the following raw materials in parts by mass: cement (150-250) parts, sand (200-300) parts, building emulsion (10-50) parts, flame retardant (10-50) parts part, thickener (0.1-1), surfactant (0.1-1), water (50-150). Among them, the construction emulsion is selected from the construction emulsion produced by Shanghai Baolijia Chemical Co., Ltd.

节能型漆面板保温装饰一体化板的加工工艺,包括以下加工步骤: The processing technology of energy-saving paint panel thermal insulation and decoration integrated board includes the following processing steps:

1、按照饰面层2的尺寸大小切割聚氨酯板材; 1. Cut the polyurethane sheet according to the size of the facing layer 2;

2、准备好聚氨酯胶黏剂和多亚甲基多苯基多异氰酸酯,手工搅拌或用低压枪头混合后浇在聚氨酯板材和饰面层之间,其中,聚氨酯胶黏剂、多亚甲基多苯基多异氰酸酯按照质量比1:(1-2)混合,料温控制在5℃-40℃之间,其中,多亚甲基多苯基多异氰酸酯选用美国Huntsman聚氨酯公司的5005,或者烟台万华化学集团股份有限公司的PM-200、PM-400,或者德国Bayer公司的44V40、44V20; 2. Prepare the polyurethane adhesive and polymethylene polyphenyl polyisocyanate, mix it by hand or use a low-pressure gun head, and then pour it between the polyurethane sheet and the finish layer. Among them, the polyurethane adhesive, polymethylene Polyphenyl polyisocyanate is mixed according to the mass ratio of 1: (1-2), and the material temperature is controlled between 5°C and 40°C. Among them, the polymethylene polyphenyl polyisocyanate is 5005 from Huntsman Polyurethane Company of the United States, or Yantai Polyurethane Co., Ltd. PM-200 and PM-400 of Wanhua Chemical Group Co., Ltd., or 44V40 and 44V20 of Bayer in Germany;

3、将步骤2所得的板材放置于压力机中,通过压力机对板材施加0.02MP—0.1MPa的压力,使聚氨酯板材与饰面层结合为一体; 3. Place the board obtained in step 2 in a press, and apply a pressure of 0.02MP-0.1MPa to the board through the press, so that the polyurethane board and the facing layer are combined into one;

4、在压力机中复合1-1.5小时后,取出即得节能型复合漆饰面一体化板,成品板材厚度为聚氨酯板材的厚度加上漆饰面层的厚度,一般成品保温装饰板厚度在3cm—11cm。 4. After compounding in the press for 1-1.5 hours, take it out to get an energy-saving composite paint-finish integrated board. The thickness of the finished board is the thickness of the polyurethane board plus the thickness of the paint finish layer. Generally, the thickness of the finished thermal insulation decorative board is 3cm—11cm.

本实用新型的节能型漆面板保温装饰一体化板,同现有技术相比,具有以下有益效果: Compared with the prior art, the energy-saving paint panel thermal insulation and decoration integrated panel of the utility model has the following beneficial effects:

1、本实用新型的节能型漆饰面一体化板,能够进行工厂化生产,质量稳定,在上墙之前将聚氨酯保温板与漆饰面一次成型,克服了现场再贴饰面层造成的施工时质量不好控制、工序繁琐、施工周期长的缺点,大大简化了施工工艺; 1. The energy-saving paint-finish integrated panel of the utility model can be produced in a factory with stable quality. The polyurethane insulation board and the paint-finish are molded at one time before the wall is installed, which overcomes the construction problems caused by re-attaching the veneer layer on site. The shortcomings of poor quality control, cumbersome procedures and long construction period greatly simplifies the construction process;

2、本实用新型以聚氨酯硬泡板材为保温层基材,漆饰面层具有丰富的色彩,多样的外观,逼真的质感,成本大大降低; 2. The utility model uses polyurethane hard foam board as the base material of the insulation layer, and the paint finish layer has rich colors, various appearances, realistic texture, and the cost is greatly reduced;

3、外饰面的漆饰面层为无机材料,增强整体的防火性能,而且增加了体系的安全性,漆饰面板与保温层与饰面层粘结牢固,无空鼓或漏粘,不易开裂、脱落,安全性好,应用前景十分广泛。 3. The paint finish layer of the exterior finish is made of inorganic materials, which enhances the overall fireproof performance and increases the safety of the system. The paint finish panel and the insulation layer are firmly bonded to the finish layer without hollowing or leakage, which is not easy Cracking, falling off, good safety, wide application prospects.

除上述实施例外,本实用新型的原材料及生产工艺都是可以有所变化的,凡在本实用新型技术方案基础上采用等同替换或等效变换形式的技术方案,均落在本实用新型要求的保护范围之内。 Except above-mentioned embodiment, the raw material of the present utility model and production technology all can be changed to some extent, all technical schemes that adopt equivalent replacement or equivalent transformation form on the basis of the technical scheme of the present utility model all fall within the requirements of the utility model. within the scope of protection.

Claims (4)

1. energy-saving lacquer painting plate insulation and decoration integrated plate, it is characterized in that having comprised interface strengthen and fire prevention, insulation effect polyurethane plate, play finish coat (2), the adhesive layer (4) of decoration and fireproofing function, polyurethane plate is combined as a whole by adhesive layer (4) and finish coat (2), and polyurethane plate comprises the coiled material layer (1), insulation layer (3), the coiled material layer (1) that fit successively.
2., according to energy-saving lacquer painting plate insulation and decoration integrated plate according to claim 1, it is characterized in that described finish coat (2) is the finish coat (2) be made up of the substrate being coated with lacquer painting.
3., according to energy-saving lacquer painting plate insulation and decoration integrated plate according to claim 2, it is characterized in that described lacquer painting material is any one in F-C paint, transfer film, true mineral varnish, water-water multi-color; Described substrate is any one in fiber cement board pressure, gypsum plank, calcium silicate board.
4. according to the energy-saving lacquer painting plate insulation and decoration integrated plate described in claim 1 or 3, it is characterized in that described coiled material layer (1) is the type interface sheet material be prepared from by flame-proof type polyalcohol rubber cement, the base material of coiled material layer (1) is any one in glass, grid cloth, non-woven fabrics.
CN201520335177.7U 2015-05-22 2015-05-22 Energy-saving lacquer painting plate insulation and decoration integrated plate Expired - Lifetime CN204645487U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104831888A (en) * 2014-12-31 2015-08-12 万华节能科技集团股份有限公司 Energy-saving thermal insulation and decoration integrated board with varnish panel and processing technology thereof
CN105696715A (en) * 2016-01-30 2016-06-22 万华节能科技集团股份有限公司 Waterproof insulation board of back-mounted structure and batch production process thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104831888A (en) * 2014-12-31 2015-08-12 万华节能科技集团股份有限公司 Energy-saving thermal insulation and decoration integrated board with varnish panel and processing technology thereof
CN105696715A (en) * 2016-01-30 2016-06-22 万华节能科技集团股份有限公司 Waterproof insulation board of back-mounted structure and batch production process thereof
CN105696715B (en) * 2016-01-30 2018-04-10 万华节能科技集团股份有限公司 A kind of rear-mounted structure fire warming plate and its batch production process

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