CN114075862A - Flame-retardant AB composite heat-insulation and decoration integrated plate and mounting method thereof - Google Patents

Flame-retardant AB composite heat-insulation and decoration integrated plate and mounting method thereof Download PDF

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Publication number
CN114075862A
CN114075862A CN202011645456.5A CN202011645456A CN114075862A CN 114075862 A CN114075862 A CN 114075862A CN 202011645456 A CN202011645456 A CN 202011645456A CN 114075862 A CN114075862 A CN 114075862A
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insulation board
retardant
flame
insulation
heat
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陈军
赵同峰
李磊
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00—Producing flat articles, e.g. films or sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/12—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/16—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer formed of particles, e.g. chips, powder or granules
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06—Aluminous cements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E04B1/80—Heat insulating elements slab-shaped
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92—Protection against other undesired influences or dangers
    • E04B1/94—Protection against other undesired influences or dangers against fire
    • E04B1/941—Building elements specially adapted therefor
    • E04B1/942—Building elements specially adapted therefor slab-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/02—Synthetic macromolecular particles
    • B32B2264/0214—Particles made of materials belonging to B32B27/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0221—Vinyl resin
    • B32B2266/0228—Aromatic vinyl resin, e.g. styrenic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0278—Polyurethane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/045—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire

Abstract

The invention relates to the technical field of building heat-insulation decorative materials, in particular to a flame-retardant AB composite heat-insulation decorative integrated plate and a preparation method thereof. The method comprises the following steps: the insulation board comprises a level A insulation board, a level B insulation board, a cement-based backing, a bonding agent, a protective layer and a decorative layer; under the action of a press machine, a binder is adopted to bond the A-grade insulation board and the cement-based backing on two sides of the B-grade insulation board, polymer mortar with built-in alkali-resistant glass fiber mesh cloth is laid on the other side of the A-grade insulation board to form a protective layer, and the decorative layer is compounded on the outer side of the protective layer to obtain the flame-retardant AB composite insulation and decoration integrated board. The flame-retardant AB composite heat-insulation decorative integrated plate provided by the technology is light in weight, high in strength, better in flame-retardant effect, excellent in heat-insulation performance, convenient and fast to install, low in product cost, high in production efficiency and obvious in market advantage.

Description

Flame-retardant AB composite heat-insulation and decoration integrated plate and mounting method thereof
Technical Field
The invention relates to the technical field of building heat-insulation decorative materials, in particular to a flame-retardant AB composite heat-insulation decorative integrated plate and an installation method thereof.
Background
As is well known, with the development of assembly type buildings in China, the integration of external wall heat preservation and decoration is greatly popularized. The heat-insulation and decoration integrated plate organically combines heat-insulation materials such as EPS, XPS, polyurethane and rock wool plates with decorative plates such as coated calcium silicate plates, thin stone materials and ceramic thin plates, realizes product prefabrication, design standardization, production industrialization and construction assembly, overcomes many defects of an external wall thin plastering heat-insulation system, is an external wall heat-insulation and decoration system with excellent performance, and is also a trend of development of the building industry.
At present, the installation method that the external wall insulation decorates integrated board adopts gluing anchor combination basically, in order to prevent to drop, need to carry out effectual mechanical connection with decoration panel and basic unit's wall body, in prior art, the anchor mode roughly has two kinds, one kind is back of the body bolt formula, anchor assembly bonds at the back of decoration panel, anchor assembly again to the building basic unit on the wall, this kind of method does not possess essential mechanical connection, the security can not be ensured, another kind is milling flutes anchor on very thin decoration panel edge, this kind of method is difficult to guarantee lasting fastness, the installation degree of difficulty is big, the efficiency of construction is low.
Along with the national attention on energy conservation and environmental protection, building energy conservation's standard is higher and higher, outer wall insulation material thickness will greatly increased, the A level fire prevention insulation material that present heat preservation decoration intergral template adopted is rock wool board basically, 75% building energy conservation standard is being carried out across the country at present, rock wool insulation board thickness will reach 12 ~ 15cm, thus, the overweight of heat preservation decoration intergral template, the construction degree of difficulty increases, the cost is increased, there are great many problems such as potential safety hazard to show, consequently, the building market is urgent to need a light that excels in, safety and reliability, simple to operate is swift, the comprehensive cost is lower, can satisfy A level fire prevention, heat preservation decoration integration product that has excellent thermotechnical performance again.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide the flame-retardant AB composite heat-insulating decorative integrated plate which is light in weight, high in strength, convenient and quick to install, can meet the A-level fire resistance and has excellent thermal performance, and the installation method thereof.
The invention is realized by adopting the following technical scheme:
the utility model provides an integrative board is decorated in fire-retardant type AB composite insulation, includes: the insulation board comprises a level A insulation board, a level B insulation board, a cement-based backing, a bonding agent, a protective layer and a decorative layer;
the A-level insulation board is a mould pressing inorganic glue benzene particle insulation board and comprises: polystyrene particles, an interface agent and inorganic flame-retardant slurry; the polystyrene particles are flame-retardant expanded polystyrene particles or flame-retardant expanded graphite polystyrene particles; the interface agent is one or more of VAE aqueous solution, PVA aqueous solution, PEG aqueous solution, methyl silicate aqueous solution and phenolic resin; the inorganic flame-retardant slurry comprises the following components in parts by weight: 100 parts of cement, 10-50 parts of fly ash, 5-25 parts of mountain flour, 2-10 parts of inorganic silica fume, 0-10 parts of inorganic heat-insulating particles, 0.2-5 parts of redispersible latex powder, 0.02-0.5 part of cellulose, 0.2-5 parts of polypropylene fibers, 0.5-2 parts of water reducing agent, 0.5-5 parts of waterproof agent, 0.1-10 parts of efficient flame-retardant material, 0-5 parts of silicon-based ordered mesoporous material and 30-100 parts of water;
the B-level insulation board is one of XPS, graphite XPS, EPS and graphite EPS;
the cement-based backing is made of cement-based rubber materials which penetrate into non-woven fabrics, so that the bonding strength of the heat-insulation board and the base wall can be effectively improved;
the binder is micro-foaming polyurethane or double-component polyurethane glue;
the protective layer is polymer mortar with an alkali-resistant glass fiber mesh cloth arranged inside;
the decorative layer is one of real stone paint, stone-like paint, water-in-water paint, fluorocarbon paint or soft ceramic chip;
under the action of a press machine, the A-grade insulation board and the cement-based backing are bonded on two sides of the B-grade insulation board by the binder, polymer mortar with alkali-resistant glass fiber mesh cloth built in is laid on the other side of the A-grade insulation board to form the protective layer, and the decorative layer is compounded on the outer side of the protective layer to obtain the flame-retardant AB composite insulation and decoration integrated board.
Further, the mould pressing inorganic glue benzene particle insulation board is prepared according to the following steps: 1) mixing and stirring the polystyrene particles treated by the interfacial agent and the inorganic flame-retardant slurry to prepare polystyrene particle slurry, wherein the weight ratio of the polystyrene particles to the inorganic flame-retardant slurry is 1/6-9; 2) injecting the glue benzene particle slurry into a mould box, and locking an upper cover plate of the mould box after compressing by adopting a press machine; 3) placing the mould box in a curing chamber, maintaining the polystyrene granule slurry for 4-6 hours under pressure, demoulding, and naturally curing to prepare a polystyrene granule blank; 4) and cutting the colloidal benzene particle blank according to the required specification to prepare the die pressing inorganic colloidal benzene particle heat insulation board. The die-pressing inorganic polystyrene particle insulation board is high in strength (the tensile strength is more than or equal to 0.15MPa \ the compressive strength is more than or equal to 0.45MPa \ the breaking strength is more than or equal to 0.55MPa), good in flame retardant effect (the fire-retardant grade is A2), excellent in thermal insulation performance (the heat conductivity coefficient is less than or equal to 0.05W/m.k), good in toughness and free of damage to the physical performance under the action of a press machine.
Further, the cement is one or more of portland cement, sulphoaluminate cement and high-alumina cement; the inorganic heat-insulating particles are vitrified micro-beads or expanded perlite; the water reducing agent is one or more of lignosulfonate water reducing agents, naphthalene water reducing agents, melamine water reducing agents, sulfamate water reducing agents, fatty acid water reducing agents and polycarboxylate water reducing agents; the high-efficiency flame-retardant material is one or more of aluminum hydroxide, magnesium hydroxide and zirconium dioxide; the bulk density of the silicon-based ordered mesoporous material is 50-300 kg/m3, and the thermal insulation performance of the product can be effectively improved when the silicon-based ordered mesoporous material is added into the inorganic flame-retardant slurry.
Further, the A-level insulation board is a mould pressing inorganic glue benzene particle insulation board, and in the preparation process, the interface agent generator comprises: jar body, air heater and interface agent injection apparatus, the jar body be equipped with feed inlet, discharge bin gate and discharger, the jar body be round white steel jar, the polystyrene granule is followed the feed inlet and is injected into the jar body, close feed inlet bin gate, open the air heater, polystyrene granule suspends in the jar is internal under the hot-blast effect, open interface agent injection apparatus, atomizing interface agent is sprayed in the jar body, adsorbs on the polystyrene granule, the interface agent stops to spray the back, the polystyrene granule reaches the surface under the hot-blast effect and is done, closes the air heater, open discharge bin gate, the discharger is in pushing polystyrene granule to the mixer, interface agent generator in hot air temperature be 50 ~ 70 ℃.
Further, the flame-retardant AB composite heat-insulation decorative integrated plate is prepared by adopting a continuous double-track laminating machine according to the following steps: 1) heating the A-grade insulation board and the B-grade insulation board which are matched in specification in a heating chamber, wherein the temperature in the heating chamber is controlled to be 50-70 ℃; 2) conveying the A-level insulation board to the lower part of a distributing gun head of a polyurethane distributing machine through a conveyor to uniformly distribute a binder; 3) placing the B-level insulation board in a conveyor for running and conveying, aligning the B-level insulation board with the A-level insulation board synchronously conveyed by the conveyor below to complete preliminary bonding, and continuously conveying the B-level insulation board to the position below the other group of material distribution gun heads of the polyurethane material distributor to uniformly distribute a bonding agent; 4) placing the cement-based back lining on an uncoiler, and synchronously feeding the cement-based back lining and the heat insulation plate on the conveyor into a double-track laminating machine, wherein a chain plate of the double-track laminating machine is provided with a heating device, so that the forming and curing of the binder are completed in the operation process of the double-track laminating machine, and the A-grade heat insulation plate, the B-grade heat insulation plate and the cement-based back lining are firmly bonded; 5) paving polymer mortar with built-in glass fiber mesh cloth on the other side of the A-level insulation board by adopting an automatic mortar paving production line, and maintaining; 6) and spraying a decorative layer on the polymer mortar layer by adopting an automatic facing coating production line to manufacture the flame-retardant AB composite heat-insulating decorative integrated plate.
Furthermore, the thickness of the A-level heat preservation plate is 40-50 mm.
Furthermore, the thickness of the B-level heat preservation plate is designed according to the building energy-saving standard.
Furthermore, the thickness of the protective layer is 2 mm-5 mm.
Furthermore, the protective layer is a cement-based cloth, the cement-based cloth is bonded on the other side of the A-level insulation board by the binder, polymer mortar with built-in alkali-resistant glass fiber mesh cloth is laid instead, the mortar maintenance link is reduced, and the production efficiency is improved.
The invention also provides an installation method of the flame-retardant AB composite heat-insulation and decoration integrated plate (hereinafter referred to as heat-insulation and decoration integrated plate), which is implemented according to the following steps:
step 1, dividing and setting lines on the surface of a building foundation wall according to design requirements;
step 2, slotting on the A-level insulation board on the side surface of the insulation and decoration integrated board according to the anchoring position, wherein the specification of the slotting is matched with the used anchoring piece;
step 3, positioning and installing an anchoring piece on the foundation wall, wherein the anchoring piece comprises an L-shaped bearing corner brace and a switching socket piece, the top end of the switching socket piece is provided with a bidirectional socket head perpendicular to the plate surface, and the anchoring piece is made of hot-dip galvanized steel plates or aluminum alloys;
step 4, arranging cushion blocks according to the width of the plate joints, bonding the heat-insulation and decoration integrated plate with the building foundation wall by using bonding mortar, and fastening the adapter socket piece and the bearing corner brace after leveling;
and 5, repeating the steps to finish the bonding and anchoring of the heat-insulation and decoration integrated plate, and then performing gap filling, sealing and cleaning treatment to finish the installation of the heat-insulation and decoration integrated plate.
The invention has the beneficial effects that:
1. the strength is high, the mould pressing inorganic glue benzene particle insulation board is used as the A-grade insulation board, the tensile strength of the mould pressing inorganic glue benzene particle insulation board is not less than 0.15MPa, the compressive strength of the mould pressing inorganic glue benzene particle insulation board is not less than 0.45MPa, the breaking strength of the mould pressing inorganic glue benzene particle insulation board is not less than 0.55MPa, the toughness is good, and the stable physical performance can be kept under the action of a press machine.
2. The weight is light, and the weight per square meter is not more than 20 kg.
3. The flame retardant effect is better, and inorganic glued benzene granule heated board's fire behaviour is stable, and the A level fire resistive construction can be realized to the product.
4. The heat insulation performance is excellent, the heat conductivity coefficient of the inorganic polystyrene particle heat insulation board is less than or equal to 0.05W/m.k, and if a B-level heat insulation board is a graphite extruded board, the thickness of 10cm can meet the 75 energy-saving standard of severe cold areas in China.
5. The adhesive strength is high, and the cement-based backing can effectively improve the adhesive strength between the heat-insulating board and the base wall.
6. The security is high, and the decorative layer is flexible material, has overcome the hidden danger that traditional heat preservation decorated intergral template panel drops.
7. Simple to operate is swift, and inorganic glued benzene granule heated board has sufficient anchor strength, and the heat preservation is decorated intergral template and is directly connected the anchor with the foundation wall, and construction convenient and fast more.
8. High production efficiency, low product cost and obvious market advantage.
Description of the drawings:
FIG. 1 is a schematic view of a flame-retardant AB composite heat-insulating decorative integrated plate structure provided by the invention;
FIG. 2 is a flow chart of a preparation method of the molded inorganic polystyrene particle insulation board;
FIG. 3 is a schematic view of a continuous production structure of a flame-retardant AB composite heat-insulating decorative integrated plate provided by the invention;
FIG. 4 is a schematic view of the position of a groove formed in the flame-retardant AB composite heat-insulating decorative integrated plate provided by the invention;
fig. 5 and 6 are schematic structural views of the anchoring part for installing the flame-retardant AB composite heat-preservation and decoration integrated plate.
FIG. 7 is a schematic view of an installation structure of a flame-retardant AB composite heat-insulating decorative integrated plate provided by the invention;
the specific embodiment is as follows:
in order to make the technical solutions in the present specification better understood, the present invention will be further described with reference to the accompanying drawings:
example (b):
referring to fig. 1, a fire-retardant type AB composite insulation decorates intergral template includes: the insulation board comprises a class A insulation board 1, a class B insulation board 2, a cement-based backing 3, a binder 4, a protective layer 5 and a decorative layer 6;
a level heated board 1 be mould pressing inorganic glue benzene granule heated board, contain: polystyrene particles, an interface agent and inorganic flame-retardant slurry; the polystyrene particles are flame-retardant expanded polystyrene particles or flame-retardant expanded graphite polystyrene particles; the interface agent is one or more of VAE aqueous solution, PVA aqueous solution, PEG aqueous solution, methyl silicate aqueous solution and phenolic resin; the inorganic flame-retardant slurry comprises the following components in parts by weight: 100 parts of cement, 10-50 parts of fly ash, 5-25 parts of mountain flour, 2-10 parts of inorganic silica fume, 0-10 parts of inorganic heat-insulating particles, 0.2-5 parts of redispersible latex powder, 0.02-0.5 part of cellulose, 0.2-5 parts of polypropylene fibers, 0.5-2 parts of water reducing agent, 0.5-5 parts of waterproof agent, 0.1-10 parts of efficient flame-retardant material, 0-5 parts of silicon-based ordered mesoporous material and 30-100 parts of water;
the B2-grade heat insulation board is one of XPS, graphite XPS, EPS and graphite EPS;
the cement-based backing 3 is made of cement-based fabrics obtained by permeating cement-based colloidal materials into non-woven fabrics, and can effectively improve the bonding strength between the insulation board and the base wall;
the binder 4 is micro-foaming polyurethane or double-component polyurethane glue;
the protective layer 5 is polymer mortar with an alkali-resistant glass fiber mesh cloth arranged inside;
the decorative layer 6 is one of real stone paint, stone-like paint, water-in-water paint, fluorocarbon paint or soft ceramic chip;
under the action of a press machine, the A-level insulation board 1 and the cement-based backing 3 are bonded on two sides of the B-level insulation board 2 by the aid of the bonding agents 4, polymer mortar with alkali-resistant glass fiber mesh cloth is laid on the other side of the A-level insulation board 1 to form the protective layer 5, and the decorative layer 6 is compounded on the outer side of the protective layer 5 to obtain the flame-retardant AB composite insulation and decoration integrated board.
Further, referring to fig. 2, the molded inorganic polystyrene particle insulation board is prepared according to the following steps: 1) mixing and stirring the polystyrene particles treated by the interfacial agent and the inorganic flame-retardant slurry to prepare polystyrene particle slurry, wherein the weight ratio of the polystyrene particles to the inorganic flame-retardant slurry is 1/6-9; 2) injecting the glue benzene particle slurry into a mould box, and locking an upper cover plate of the mould box after compressing by adopting a press machine; 3) placing the mould box in a curing chamber, maintaining the polystyrene granule slurry for 4-6 hours under pressure, demoulding, and naturally curing to prepare a polystyrene granule blank; 4) and cutting the colloidal benzene particle blank according to the required specification to prepare the die pressing inorganic colloidal benzene particle heat insulation board. The die-pressing inorganic polystyrene particle insulation board is high in strength (the tensile strength is more than or equal to 0.15MPa \ the compressive strength is more than or equal to 0.45MPa \ the breaking strength is more than or equal to 0.55MPa), good in flame retardant effect (the fire-retardant grade is A2), excellent in thermal insulation performance (the heat conductivity coefficient is less than or equal to 0.05W/m.k), good in toughness and free of damage to the physical performance under the action of a press machine.
Further, the cement is one or more of portland cement, sulphoaluminate cement and high-alumina cement; the inorganic heat-insulating particles are vitrified micro-beads or expanded perlite; the water reducing agent is one or more of lignosulfonate water reducing agents, naphthalene water reducing agents, melamine water reducing agents, sulfamate water reducing agents, fatty acid water reducing agents and polycarboxylate water reducing agents; the high-efficiency flame-retardant material is one or more of aluminum hydroxide, magnesium hydroxide and zirconium dioxide; the bulk density of the silicon-based ordered mesoporous material is 50-300 kg/m3, and the thermal insulation performance of the product can be effectively improved when the silicon-based ordered mesoporous material is added into the inorganic flame-retardant slurry.
Further, the A-level insulation board is a mould pressing inorganic glue benzene particle insulation board, and in the preparation process, the interface agent generator comprises: jar body, air heater and interface agent injection apparatus, the jar body be equipped with feed inlet, discharge bin gate and discharger, the jar body be round white steel jar, the polystyrene granule is followed the feed inlet and is injected into the jar body, close feed inlet bin gate, open the air heater, polystyrene granule suspends in the jar is internal under the hot-blast effect, open interface agent injection apparatus, atomizing interface agent is sprayed in the jar body, adsorbs on the polystyrene granule, the interface agent stops to spray the back, the polystyrene granule reaches the surface under the hot-blast effect and is done, closes the air heater, open discharge bin gate, the discharger is in pushing polystyrene granule to the mixer, interface agent generator in hot air temperature be 50 ~ 70 ℃.
Further, referring to fig. 1 and 3, the flame retardant AB composite heat insulation and decoration integrated plate is prepared by adopting a continuous double-track laminating device according to the following method:
1) heating the A-grade insulation board 1 and the B-grade insulation board 2 which are matched in specification in a heating chamber, wherein the temperature in the heating chamber is controlled to be 50-70 ℃; 2) conveying the A-level heat insulation plate 1 to the lower part of a distributing gun head of a polyurethane distributing machine 8 through a conveyor 71, and uniformly distributing a binder; 3) placing the B-level insulation board 2 in a conveyor 72 for running and conveying, aligning the B-level insulation board 2 with the A-level insulation board 1 conveyed by a lower conveyor 71 synchronously to complete preliminary bonding, and continuously conveying the B-level insulation board to the position below the other group of material distribution gun heads of the polyurethane material distributor 8 to uniformly distribute a bonding agent; 4) placing the cement-based back lining 3 on an uncoiler 9, enabling the cement-based back lining and the heat insulation plate on the conveyor to synchronously enter a double-track laminating machine 10, wherein a chain plate of the double-track laminating machine 10 is provided with a heating device, forming and curing of a binder are completed in the operation process of the double-track laminating machine, and the A-level heat insulation plate 1, the B-level heat insulation plate 2 and the cement-based back lining 3 are firmly bonded; 5) an automatic mortar laying production line is adopted, and polymer mortar with built-in glass fiber mesh cloth is laid on the other side of the A-level insulation board 1 to form a protective layer 5 and maintained; 6) and an automatic facing coating production line is adopted, and a decorative layer 6 is sprayed on the protective layer 5 to manufacture the flame-retardant AB composite heat-preservation decorative integrated plate.
Further, the thickness of the A-level insulation board 1 is 40 mm-50 mm.
Furthermore, the thickness of the B-level heat preservation plate is designed according to the building energy-saving standard.
Further, the thickness of the protective layer 5 is 2 mm-5 mm.
Further, referring to fig. 1, the protective layer 5 is a cement-based cloth, and the cement-based cloth is bonded to the other side of the a-level insulation board 1 by the binder instead of polymer mortar with built-in alkali-resistant glass fiber mesh cloth, so that the mortar maintenance link is reduced, and the production efficiency is improved.
Referring to fig. 4 and 5, the invention further provides a method for installing the flame-retardant AB composite thermal insulation and decoration integrated plate (hereinafter referred to as thermal insulation and decoration integrated plate), which is implemented according to the following steps:
step 1, dividing and setting lines on the surface of a building foundation wall according to design requirements;
step 2, referring to fig. 4, a groove 11 is formed in the A-level insulation board on the side face of the insulation and decoration integrated board according to the anchoring position, and the groove specification is matched with the anchoring piece;
step 3, referring to fig. 5 and 6, positioning and installing an anchoring piece on the base wall 12, wherein the anchoring piece comprises an L-shaped bearing angle code 13 and a switching socket piece 14, the top end of the switching socket piece 14 is provided with a bidirectional socket head 141, and the anchoring piece is made of a hot-dip galvanized steel plate or an aluminum alloy;
step 4, referring to fig. 7, arranging cushion blocks according to the width of the plate joints, bonding the heat-insulation and decoration integrated plate with the building foundation wall 12 by using bonding mortar, and fastening the adapter socket piece 14 and the bearing corner connector 13 after leveling;
and 5, repeating the steps to finish the bonding and anchoring of the heat-insulation and decoration integrated plate, and then performing gap filling, sealing and cleaning treatment to finish the installation of the heat-insulation and decoration integrated plate.
The above embodiments are only for illustrating the technical solutions of the present invention and are not limited, and other modifications or equivalent substitutions made by the technical solutions of the present invention by the ordinary skilled person in the art are included in the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims (7)

1. The utility model provides an integrative board is decorated in fire-retardant type AB composite insulation which characterized in that: the insulation board comprises an A-level insulation board, a B-level insulation board, a cement-based backing, a binder, a protective layer and a decorative layer;
the A-level insulation board is a mould pressing inorganic glue benzene particle insulation board and comprises: polystyrene particles, an interface agent and inorganic flame-retardant slurry; the polystyrene particles are flame-retardant expanded polystyrene particles or flame-retardant expanded graphite polystyrene particles; the interface agent is one or more of VAE aqueous solution, PVA aqueous solution, PEG aqueous solution, methyl silicate aqueous solution and phenolic resin; the inorganic flame-retardant slurry comprises the following components in parts by weight: 100 parts of cement, 10-50 parts of fly ash, 5-25 parts of mountain flour, 2-10 parts of inorganic silica fume, 0-10 parts of inorganic heat-insulating particles, 0.2-5 parts of redispersible latex powder, 0.02-0.5 part of cellulose, 0.2-5 parts of polypropylene fibers, 0.5-2 parts of water reducing agent, 0.5-5 parts of waterproof agent, 0.1-10 parts of efficient flame-retardant material, 0-5 parts of silicon-based ordered mesoporous material and 30-100 parts of water;
the B-level insulation board is one of XPS, graphite XPS, EPS and graphite EPS;
the cement-based backing is made by permeating a cement-based colloidal material into non-woven fabric;
the binder is micro-foaming polyurethane or double-component polyurethane glue;
the protective layer is polymer mortar with an alkali-resistant glass fiber mesh cloth arranged inside;
the decorative layer is one of real stone paint, stone-like paint, water-in-water paint, fluorocarbon paint or soft ceramic chip;
under the action of a press machine, the A-grade insulation board and the cement-based backing are bonded on two sides of the B-grade insulation board by the binder, polymer mortar with alkali-resistant glass fiber mesh cloth built in is laid on the other side of the A-grade insulation board to form the protective layer, and the decorative layer is compounded on the outer side of the protective layer to obtain the flame-retardant AB composite insulation and decoration integrated board.
2. The flame-retardant AB composite heat-insulating and decorating integrated plate according to claim 1, characterized in that: the mould pressing inorganic glue benzene particle insulation board is prepared according to the following steps: 1) mixing and stirring the polystyrene particles treated by the interfacial agent and the inorganic flame-retardant slurry to prepare polystyrene particle slurry, wherein the weight ratio of the polystyrene particles to the inorganic flame-retardant slurry is 1/6-9; 2) injecting the glue benzene particle slurry into a mould box, and locking an upper cover plate of the mould box after compressing by adopting a press machine; 3) placing the mould box in a curing chamber, maintaining the polystyrene granule slurry for 4-6 hours under pressure, demoulding, and naturally curing to prepare a polystyrene granule blank; 4) and cutting the colloidal benzene particle blank according to the required specification to prepare the die pressing inorganic colloidal benzene particle heat insulation board. The die-pressing inorganic polystyrene particle insulation board is high in strength (the tensile strength is more than or equal to 0.15MPa \ the compressive strength is more than or equal to 0.45MPa \ the breaking strength is more than or equal to 0.55MPa), good in flame retardant effect (the fire-retardant grade is A2), excellent in thermal insulation performance (the heat conductivity coefficient is less than or equal to 0.05W/m.k), good in toughness and free of damage to the physical performance under the action of a press machine.
3. The flame-retardant AB composite heat-insulating and decorating integrated plate according to claim 1, characterized in that: the preparation method adopts a continuous double-track laminating machine and comprises the following steps: 1) heating the A-grade insulation board and the B-grade insulation board which are matched in specification in a heating chamber, wherein the temperature in the heating chamber is controlled to be 50-70 ℃; 2) conveying the A-level insulation board to the lower part of a distributing gun head of a polyurethane distributing machine through a conveyor to uniformly distribute a binder; 3) placing the B-level insulation board in a conveyor for running and conveying, aligning the B-level insulation board with the A-level insulation board synchronously conveyed by the conveyor below to complete preliminary bonding, and continuously conveying the B-level insulation board to the position below the other group of material distribution gun heads of the polyurethane material distributor to uniformly distribute a bonding agent; 4) placing the cement-based back lining on an uncoiler, and synchronously feeding the cement-based back lining and the heat insulation plate on the conveyor into a double-track laminating machine, wherein a chain plate of the double-track laminating machine is provided with a heating device, so that the forming and curing of the binder are completed in the operation process of the double-track laminating machine, and the A-grade heat insulation plate, the B-grade heat insulation plate and the cement-based back lining are firmly bonded; 5) paving polymer mortar with built-in glass fiber mesh cloth on the other side of the A-level insulation board by adopting an automatic mortar paving production line, and maintaining; 6) and spraying a decorative layer on the polymer mortar layer by adopting an automatic facing coating production line to manufacture the flame-retardant AB composite heat-insulating decorative integrated plate.
4. The flame-retardant AB composite heat-insulating and decorating integrated plate according to claim 1, characterized in that: the thickness of the A-level heat preservation plate is 40-50 mm.
5. The flame-retardant AB composite heat-insulating and decorating integrated plate according to claim 1, characterized in that: the thickness of the protective layer is 2 mm-5 mm.
6. The flame-retardant AB composite heat-insulating and decorating integrated plate according to claim 1, characterized in that: the protective layer is made of cement-based cloth, the cement-based cloth is bonded to the other side of the A-level insulation board by the binder, and polymer mortar with built-in alkali-resistant glass fiber mesh cloth is replaced.
7. The invention also provides a method for installing the flame-retardant AB composite insulation and decoration integrated plate (hereinafter referred to as insulation and decoration integrated plate) according to the claims 1 to 6, which is characterized in that: the method comprises the following steps:
step 1, dividing and setting lines on the surface of a building foundation wall according to design requirements;
step 2, slotting on the A-level insulation board on the side surface of the insulation and decoration integrated board according to the anchoring position, wherein the specification of the slotting is matched with the used anchoring piece;
step 3, positioning and installing an anchoring piece on the foundation wall, wherein the anchoring piece comprises an L-shaped bearing corner brace and a switching socket piece, the top end of the switching socket piece is provided with a bidirectional socket head perpendicular to the plate surface, and the anchoring piece is made of hot-dip galvanized steel plates or aluminum alloys;
step 4, arranging cushion blocks according to the width of the plate joints, bonding the heat-insulation and decoration integrated plate with the building foundation wall by using bonding mortar, and fastening the adapter socket piece and the bearing corner brace after leveling;
and 5, repeating the steps to finish the bonding and anchoring of the heat-insulation and decoration integrated plate, and then performing gap filling, sealing and cleaning treatment to finish the installation of the heat-insulation and decoration integrated plate.
CN202011645456.5A 2020-08-22 2020-12-30 Flame-retardant AB composite heat-insulation and decoration integrated plate and mounting method thereof Pending CN114075862A (en)

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