CN103113058A - Preparation method of composite light fireproof thermal insulation whole combined type wallboard - Google Patents
Preparation method of composite light fireproof thermal insulation whole combined type wallboard Download PDFInfo
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- CN103113058A CN103113058A CN 201310054866 CN201310054866A CN103113058A CN 103113058 A CN103113058 A CN 103113058A CN 201310054866 CN201310054866 CN 201310054866 CN 201310054866 A CN201310054866 A CN 201310054866A CN 103113058 A CN103113058 A CN 103113058A
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- composite light
- thermal insulation
- rock wool
- light fireproof
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Abstract
The invention discloses a preparation method of a composite light fireproof thermal insulation whole combined type wallboard, which comprises the following steps of: a) proportionally adding cement, coal ash, haydite, glass beads, expanded perlite and early strength agent into a light aggregate stirring machine, and stirring the components into powder; b) mixing mortar with the powder obtained in the step a) and stirring into wet material; c) after a forming die is mounted and cleaned and wiped, applying a demoulding agent, putting high-fiber rock wool panels at the two sides of the forming die, and adding the wet material obtained in the step b) between the two high-fiber rock wool panels erected in the die; and d) after initial setting of the wet material between the high-fiber rock wool panels, demoulding and spraying water and maintaining for 3-5 days; naturally maintaining in dry environment for 20-25 days to obtain a finished product of the composite light fireproof thermal insulation whole combined type wallboard; and detecting the finished product, packing and storing. The composite light fireproof thermal insulation whole combined type wallboard provided by the invention has the characteristics of high strength, durability, fire prevention and thermal insulation, energy conservation and environmental protection, and is easy to assemble and disassemble.
Description
Technical field
The present invention relates to the heat-insulation wall plate field, refer more particularly to the preparation method of the integral combined wallboard of a kind of composite light fireproof heat insulating.
Background technology
The composite light heat-insulation wall plate is a kind of high-quality materials for wall that generally uses in developed country.That this product has is solid, lightweight, thin body, and intensity is high, shock resistance, hanging force are strong, heat insulation, sound insulation, fire prevention, waterproof, easily cutting, can slot arbitrarily, need not criticize shelves, do the incomparable comprehensive advantages of other materials for wall such as operation, environmental protection; Use the composite light heat-insulation wall plate to substitute tradition and build work, can also reduce the body of wall area occupied, improve the dwelling house utility ratio, alleviate structural load, improve shock resistance of the building and safety performance, reduce comprehensive cost; Product can be widely used in the non-load bearing inner partition wall of building.
The main drawback of existing fireproof thermal insulation wall board is: cost is high, easily produce toxic gas when Heavy Weight, chance fire, fire-retardant poor, realize that the integral heat insulation difficulty is large.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point of the prior art and provide a kind of high-strength light, heat-insulating flame-retardant, weather resistance strong, the preparation method of the integral combined wallboard of the simple composite light fireproof heat insulating of production technique.
The present invention realizes in the following way:
The preparation method of the integral combined wallboard of a kind of composite light fireproof heat insulating is characterized in that: comprise the following steps:
A) add the light-weight aggregate stirrer to stir into powder by component proportion cement, flyash, haydite, glass bead, pearlstone, hardening accelerator;
B) powder with grout and step a) gained is mixed into wet feed, makes the powder surface uniform roll sticking grout;
C) install at forming mould, coat releasing agent after clean wiping, high fiber rock wool panel is put into forming mould both sides, then the wet feed with the step b) gained adds between the two high fiber rock wool panels that stand in mould;
D) between contour fiber rock wool panel after the wet feed initial set, the demoulding, then watering maintenance 3-5 days is placed in dry environment natural curing and can obtains the integral combined wallboard finished product of composite light fireproof heat insulating in 20-25 days; Then finished product is detected packing, warehouse-in.
Each component of cement in described step a), flyash, haydite, glass bead, pearlstone, hardening accelerator is in mass ratio: cement 25-28, flyash 35-38, haydite 13-15, glass bead 5-8, pearlstone 15-17, hardening accelerator 0.5-3.
The invention has the advantages that: good processabilities such as can sawing, can follow closely, can slot, installation process assembly unit, high-speed and high-efficiency, Sunken wire tube, line box are convenient and easy, and wall facing is effective, need not batch shelves.
Embodiment
The specific embodiment of the invention is described in detail in detail:
The preparation method of the integral combined wallboard of a kind of composite light fireproof heat insulating comprises the following steps: a) add the light-weight aggregate stirrer to stir into powder by component proportion cement, flyash, haydite, glass bead, pearlstone, hardening accelerator;
B) powder with grout and step a) gained is mixed into wet feed, makes the powder surface uniform roll sticking grout;
C) install at forming mould, coat releasing agent after clean wiping, high fiber rock wool panel is put into forming mould both sides, then the wet feed with the step b) gained adds between the two high fiber rock wool panels that stand in mould;
D) between contour fiber rock wool panel after the wet feed initial set, the demoulding, then watering maintenance 3-5 days is placed in dry environment natural curing and can obtains the integral combined wallboard finished product of composite light fireproof heat insulating in 20-25 days; Then finished product is detected packing, warehouse-in.
Each component of cement of the present invention, flyash, haydite, glass bead, pearlstone, hardening accelerator is in mass ratio: cement 25-28, flyash 35-38, haydite 13-15, glass bead 5-8, pearlstone 15-17, hardening accelerator 0.5-3.
Specific implementation process of the present invention: a, raw material are prepared: be ready to high fiber rock wool panel, EPS particle, cement, flyash, haydite, glass bead, pearlstone, hardening accelerator; B, batching stir: the operator should measure material in strict accordance with the proportioning of regulation, guarantees the proportioning of stability, control water and the material of material; To expect to drop into sequentially stirrer according to certain proportioning; Be sequentially: EPS particle, cement, flyash, haydite, glass bead, pearlstone, hardening accelerator, water; After the EPS particle is added water, start stirrer, add successively cement, flyash, haydite, glass bead, pearlstone, hardening accelerator and water; Amount of water should strictly be controlled, adjust amount of water according to the relative humidity of material; After material stirs, start bubble machine processed, the foam of making is put into stirrer; Then agitation as appropriate, evenly get final product; C, injection forming: the EPS granular mixture that stirs is dropped into grouting pump prepare slip casting, driven by grouting pump and cause shaping station by grouting pipe and with grouting gun, the forming machine side grouting port of having locked mould under the extrusion machine effect is carried out grouting under pressure, and observation patrix venting hole, close slip casting valve and side form grouting port when venting hole all has slurry to discharge, can complete the perfusion of a wallboard; After slip casting is completed, advance the startup of kiln ferry bus forming machine is delivered to kilneye, release forming machine by the transition oil cylinder, and then the head go-cart is delivered to forming machine in kiln; D, demoulding turnover panel: the forming machine in kiln reaches this side of the laggard kiln of some amount and newly pushes forming machine, opposite side will have forming machine to be pushed out (first outer), the forming machine of releasing is being sent under the effect of afterbody go-cart on the kiln discharge ferry bus, the kiln discharge ferry bus starts delivers to demoulding go-cart front end with forming machine, by the transition oil cylinder, forming machine is pushed demoulding go-cart, under the go-cart effect, forming machine is delivered to demoulding station; Automatic demoulding and automatic panel-turnover are integrated under the effect of wallboard waggon, make forklift workability be transported to quickly and easily finished product stacking place; E, cleaning group mould: forming machine and mold cleaning is clean, and mould assembles on forming machine after need spraying separant, is transported on the kiln ferry bus by the moulding go-cart; Advance the kiln ferry bus forming machine is sent into shaping station, locked mould under the extrusion machine effect, prepare injection forming; Above Working Procedure Controlling overall system design has merged sensing detection, frequency conversion drive, PLC control, and level of automation is high, and production efficiency is high.
Claims (2)
1. the preparation method of the integral combined wallboard of composite light fireproof heat insulating is characterized in that: comprise the following steps:
A) add the light-weight aggregate stirrer to stir into powder by component proportion cement, flyash, haydite, glass bead, pearlstone, hardening accelerator;
B) powder with grout and step a) gained is mixed into wet feed, makes the powder surface uniform roll sticking grout;
C) install at forming mould, coat releasing agent after clean wiping, high fiber rock wool panel is put into forming mould both sides, then the wet feed with the step b) gained adds between the two high fiber rock wool panels that stand in mould;
D) between contour fiber rock wool panel after the wet feed initial set, the demoulding, then watering maintenance 3-5 days is placed in dry environment natural curing and can obtains the integral combined wallboard finished product of composite light fireproof heat insulating in 20-25 days; Then finished product is detected packing, warehouse-in.
2. the preparation method of the integral combined wallboard of a kind of composite light fireproof heat insulating according to claim 1, it is characterized in that: each component of the cement in described step a), flyash, haydite, glass bead, pearlstone, hardening accelerator is in mass ratio: cement 25-28, flyash 35-38, haydite 13-15, glass bead 5-8, pearlstone 15-17, hardening accelerator 0.5-3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310054866 CN103113058A (en) | 2013-02-21 | 2013-02-21 | Preparation method of composite light fireproof thermal insulation whole combined type wallboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310054866 CN103113058A (en) | 2013-02-21 | 2013-02-21 | Preparation method of composite light fireproof thermal insulation whole combined type wallboard |
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| CN103113058A true CN103113058A (en) | 2013-05-22 |
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| CN 201310054866 Pending CN103113058A (en) | 2013-02-21 | 2013-02-21 | Preparation method of composite light fireproof thermal insulation whole combined type wallboard |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110482953A (en) * | 2019-08-29 | 2019-11-22 | 徐州金盟新型建材有限公司 | A kind of lightweight heat-proof high-strength material |
| CN111438817A (en) * | 2020-04-07 | 2020-07-24 | 上海久山医疗科技有限公司 | Fireproof sound-insulation wallboard |
-
2013
- 2013-02-21 CN CN 201310054866 patent/CN103113058A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110482953A (en) * | 2019-08-29 | 2019-11-22 | 徐州金盟新型建材有限公司 | A kind of lightweight heat-proof high-strength material |
| CN111438817A (en) * | 2020-04-07 | 2020-07-24 | 上海久山医疗科技有限公司 | Fireproof sound-insulation wallboard |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130522 |