CN106639135A - Novel assembled type H-shaped prefabricated composite wall board and preparation method thereof - Google Patents

Novel assembled type H-shaped prefabricated composite wall board and preparation method thereof Download PDF

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CN106639135A
CN106639135A CN201610999286.8A CN201610999286A CN106639135A CN 106639135 A CN106639135 A CN 106639135A CN 201610999286 A CN201610999286 A CN 201610999286A CN 106639135 A CN106639135 A CN 106639135A
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wall panel
prefabricated composite
wallboard
concrete
reinforced
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邸中敏
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/29Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0015Machines or methods for applying the material to surfaces to form a permanent layer thereon on multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/38Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Panels For Use In Building Construction (AREA)
  • Finishing Walls (AREA)

Abstract

一种装配式H型预制复合墙板1,其包括外层墙板2、中间层3和内层墙板4,外层墙板具有装饰层21,中间层3包括位于外层墙板2和内层墙板4之间的分布式钢筋水泥混凝土立柱31和钢筋水泥混凝土梁63,三层连成一体形成H型的共同受力结构,H型预制复合墙板的钢筋水泥混凝土梁63上面的凹槽型连接口和钢筋61或LU型连接口和钢筋60与预制复合楼承板6边缘处的连接口和钢筋52互相连接,使结合点连接梁64截面面积增大,同时预留上楼层预制复合墙板的连接构造钢筋65,且深入到预制复合墙板上面凹槽62内形成咬扣式整体抗震受力结构,中间层中剩余空间填充水泥发泡保温材料33,铺设碳纤维地暖线缆或地暖水管34。An assembled H-type prefabricated composite wall panel 1, which includes an outer wall panel 2, an intermediate layer 3 and an inner layer wall panel 4, the outer layer wall panel has a decorative layer 21, and the middle layer 3 includes an outer layer wall panel 2 and an inner layer wall panel 4. The distributed reinforced cement concrete columns 31 and reinforced cement concrete beams 63 between the inner wall panels 4 are connected in three layers to form an H-shaped common stress structure, and the reinforced cement concrete beams 63 on the H-shaped prefabricated composite wall panels The groove-type connection and the reinforcement 61 or the LU-type connection and the reinforcement 60 are connected to the connection at the edge of the prefabricated composite floor deck 6 and the reinforcement 52 to increase the cross-sectional area of the connection beam 64 at the joint point and reserve the space for the upper floor The connecting structural steel bar 65 of the prefabricated composite wallboard penetrates deep into the groove 62 above the prefabricated composite wallboard to form a buckle-type overall seismic force-bearing structure, the remaining space in the middle layer is filled with cement foam insulation material 33, and carbon fiber floor heating cables are laid Or floor heating water pipe 34.

Description

一种新型装配式H型预制复合墙板及其制备方法A new type of assembled H-type prefabricated composite wall panel and its preparation method

技术领域technical field

本发明涉及一种预制墙板,特别涉及一种集墙体承重、保温、采暖、隔音、防火、装饰于一体的新型装配式H型预制复合墙板及其制备方法。The invention relates to a prefabricated wallboard, in particular to a novel assembled H-type prefabricated composite wallboard integrating wall load bearing, heat preservation, heating, sound insulation, fire prevention and decoration and a preparation method thereof.

背景技术Background technique

在当前国家提出了装配式集成房屋建筑的发展要求,近期出现的装配式建筑结构墙体板主要有;混凝土PC预制墙体板、EPS泡沫聚苯墙板和轻钢龙骨复合墙体,还有一些新型砌块和复合隔墙板,就拿混凝土PC预制墙板来说,不仅建筑自重大,还需要做外墙保温和装饰都是高空作业施工危险繁琐。EPS泡沫聚苯墙板只是解决了房屋的保温问题,仍需浇筑混泥土和墙体抹灰装饰,没有解决墙体承重的问题。轻钢龙骨复合墙体只适用于低层建筑,其本身不能承重多用于隔墙。新型砌块和复合隔墙板只限于框架结构完成后墙体的二次砌筑和安装,其劳动力强度和施工工序并没有减少降低太多。总之以上建筑结构墙体和材料还是存在承重,保温、采暖、隔音、防火、装饰等工序复杂重复施工,集成化程度低,环保节能效果不理想,劳动强度大且受自然条件因素制约施工周期长等不足,而且天然木材和石材需求量巨大,对自然资源破坏也是巨大的,不利于我国可持续绿色环保的发展方向。In the current country, the development requirements of prefabricated integrated housing construction have been put forward. The wall panels of prefabricated building structures that have appeared recently mainly include: concrete PC prefabricated wall panels, EPS foam polystyrene wall panels and light steel keel composite walls, and Some new blocks and composite partition panels, such as concrete PC prefabricated wall panels, are not only heavy in construction, but also require external wall insulation and decoration, which is dangerous and cumbersome to work at heights. EPS foam polystyrene wallboard only solves the insulation problem of the house, but still needs to pour concrete and plaster the wall for decoration, and does not solve the load-bearing problem of the wall. Light steel keel composite walls are only suitable for low-rise buildings, and they are not load-bearing and are mostly used for partition walls. The new blocks and composite partition panels are only limited to the secondary masonry and installation of the wall after the frame structure is completed, and the labor intensity and construction procedures have not been reduced too much. In short, the above-mentioned building structure walls and materials still have load-bearing, thermal insulation, heating, sound insulation, fire prevention, decoration and other processes are complicated and repeated construction, the degree of integration is low, the effect of environmental protection and energy saving is not ideal, the labor intensity is high, and the construction period is long due to natural conditions. Insufficient, etc., and the demand for natural wood and stone is huge, and the damage to natural resources is also huge, which is not conducive to the development direction of sustainable green environmental protection in our country.

发明内容Contents of the invention

本发明是在混凝土PC预制墙体板的基础上进行了改进升级而成的一种新型装配式H型预制复合墙体板材。具体技术方案为:The present invention is a novel assembled H-type prefabricated composite wall plate which is improved and upgraded on the basis of concrete PC prefabricated wall plate. The specific technical solutions are:

一种装配式H型预制复合墙板1,其包括外层墙板2、中间层3和内层墙板4,其特征在于:外层墙板具有装饰层21,中间层3包括位于外层墙板2和内层墙板4之间的分布式钢筋水泥混凝土立柱31和钢筋水泥混凝土梁63,三层连成一体形成H型的共同受力结构,其中H型预制复合墙板预留了连接口和钢筋,墙板与墙板的结合点钢筋受力结构布置为内层墙板4与分布式钢筋水泥混凝土立柱31和钢筋水泥混凝土梁63四边缘处预留了L型连接口和钢筋11,LU型连接口和钢筋60,凹槽型连接口和钢筋61,丁字墙型连接口和钢筋12,以及直角墙连接口和钢筋14,使内层墙板的钢筋网片42能够与相邻内层墙板的钢筋网片42互相连接,再浇筑构造柱13形成整体墙板共同受力结构,H型预制复合墙板与预制复合楼承板的结合点钢筋受力结构布置为,H型预制复合墙板的钢筋水泥混凝土梁63上面的凹槽型连接口和钢筋61或LU型连接口和钢筋60与预制复合楼承板6边缘处的连接口和钢筋52互相连接,使结合点连接梁64截面面积增大,同时预留上楼层预制复合墙板的连接构造钢筋65,且深入到预制复合墙板上面凹槽62内形成咬扣式整体抗震受力结构,中间层中剩余空间填充水泥发泡保温材料33起到保温、隔音、防火的功能,在水泥发泡保温材料之中铺设碳纤维地暖线缆或地暖水管34起到采暖的功能。An assembled H-type prefabricated composite wall panel 1, which includes an outer layer wall panel 2, an intermediate layer 3 and an inner layer wall panel 4, and is characterized in that: the outer layer wall panel has a decorative layer 21, and the intermediate layer 3 includes The distributed reinforced cement concrete columns 31 and reinforced cement concrete beams 63 between the wall panel 2 and the inner wall panel 4 are connected in three layers to form an H-shaped common stress structure, in which the H-shaped prefabricated composite wall panel reserves Connections and steel bars, the joint point of the wall panel and the wall panel are arranged for the stress structure of the steel bar. L-shaped connection ports and steel bars are reserved at the four edges of the inner wall panel 4, distributed reinforced cement concrete columns 31 and reinforced cement concrete beams 63. 11. LU-type connection and reinforcement 60, groove connection and reinforcement 61, T-shaped wall connection and reinforcement 12, and right-angle wall connection and reinforcement 14, so that the reinforcement mesh 42 of the inner wallboard can be connected with the corresponding The reinforcement mesh sheets 42 adjacent to the inner wall panels are connected to each other, and then the structural columns 13 are poured to form a common force-bearing structure of the overall wall panels. Type prefabricated composite wall panel reinforced cement concrete beam 63 above the groove type joint and steel bar 61 or LU type joint and steel bar 60 and the joint at the edge of the prefabricated composite floor deck 6 and the steel bar 52 are connected to each other, so that the joint The cross-sectional area of the connecting beam 64 is increased, and at the same time, the connecting structural reinforcement 65 of the prefabricated composite wall panel on the upper floor is reserved, and it penetrates into the upper groove 62 of the prefabricated composite wall panel to form a buckle-type overall seismic force-bearing structure, and the remaining space in the middle layer The cement foam insulation material 33 is filled with the functions of heat preservation, sound insulation and fire prevention, and the carbon fiber floor heating cable or floor heating water pipe 34 is laid in the cement foam insulation material to perform the heating function.

优选的,钢筋受力结构布置为外层墙板钢筋网片22受力主筋竖向布置分布筋横向布置,分布式钢筋水泥混凝土立柱31受力钢筋竖向布置,钢筋水泥混凝土梁63的受力钢筋横向布置,内层墙板钢筋网片42受力主筋竖向布置分布筋横向布置,两竖中间一横H型的钢筋受力结构。Preferably, the stress-bearing structure of the steel bars is arranged as the outer layer wall plate reinforcement mesh sheet 22 is stressed and the main reinforcement is vertically arranged and the distributed reinforcement is arranged horizontally. The steel bars are arranged horizontally, the inner layer wall panel reinforcement mesh 42 is arranged vertically and the distribution bars are arranged horizontally, and the middle of two vertical ones is a horizontal H-shaped steel bar stressed structure.

优选的,外层墙板是由装饰层与钢筋水泥混凝土楼板结合构成。Preferably, the outer wall panel is composed of a decorative layer combined with a reinforced concrete floor slab.

优选的,水泥发泡保温材料是由水泥、水、发泡剂、聚丙烯纤维和保温颗粒混合制成的浆体,保温颗粒选自聚苯颗粒、陶粒、蛭石或珍珠岩中的一种或几种。Preferably, the cement foam insulation material is a slurry made by mixing cement, water, foaming agent, polypropylene fiber and insulation particles, and the insulation particles are selected from one of polystyrene particles, ceramsite, vermiculite or perlite. species or several.

优选的,内层墙板是由钢筋水泥混凝土楼板构成。Preferably, the inner wall panels are made of reinforced concrete floor slabs.

优选的,水泥混凝土为硫氧镁水泥混凝土。Preferably, the cement concrete is magnesium oxysulfate cement concrete.

优选的,其中的外层墙板的装饰层为真石漆,或为石粉、云母粉和胶凝质材料制成的混合材料,或为天然石材。Preferably, the decorative layer of the outer wallboard is real stone paint, or a mixed material made of stone powder, mica powder and gelatinous material, or natural stone.

优选的,其中水泥发泡保温材料为硫氧镁水泥发泡保温材料。Preferably, the cement foam insulation material is magnesium oxysulfide cement foam insulation material.

一种预制复合墙板的制备方法,其包括以下步骤:A kind of preparation method of prefabricated composite wallboard, it comprises the following steps:

第一步在制板平台上铺设底模板,在模板上布置分隔条,安装四边围框模具刷脱模剂;第二步喷涂装饰层使之表面均匀厚度一致;第三步铺上钢筋网片22和钢筋立柱梁架,在钢筋立柱梁架两侧安装分布边肋框模具并固定;第四步根据设计强度标号要求配制搅拌混凝土,用布料机均匀撒布在模具上使之浆体均匀,开启振动平台2-5分钟振捣至无气泡,并使分布边肋框模具内浆体饱满;第五步待混凝土初凝后去除边肋框;第六步运至下一平台,铺设碳纤维地暖线缆或地暖水管,浇注水泥发泡保温材料浆料,使之略低于四边围框模具;第七步铺设钢筋网片42,用布料机将混凝土均匀撒布与四边围框模具平齐振捣刮平压光;第八步接通碳纤维地暖线缆或地暖水管的接头35高温蒸养;第九步拆除四边围框模具,运至翻转机翻转去除底模板;第十步清理打磨;第十一步喷涂UV或树脂类保护漆。The first step is to lay the bottom formwork on the plate making platform, arrange the separation strips on the formwork, install the four-sided frame mold and brush the release agent; the second step is to spray the decorative layer to make the surface uniform and thick; the third step is to lay the steel mesh 22 and the reinforced column beam frame, install and fix the distributed side rib frame molds on both sides of the reinforced column beam frame; the fourth step prepares the mixed concrete according to the design strength label requirements, spreads it evenly on the mold with a distribution machine to make the slurry uniform, and opens Vibrate on the vibrating platform for 2-5 minutes until there are no air bubbles, and make the slurry in the distribution side rib frame mold full; the fifth step is to remove the side rib frame after the initial setting of the concrete; the sixth step is to transport to the next platform, laying carbon fiber floor heating lines Cables or floor heating water pipes, pour cement foam insulation material slurry to make it slightly lower than the four-sided frame mold; the seventh step is to lay the steel mesh 42, and use the distribution machine to spread the concrete evenly with the four-side frame mold and vibrate and scrape Flat calendering; the eighth step is to connect the carbon fiber floor heating cable or the joint 35 of the floor heating water pipe for high-temperature steam curing; the ninth step is to remove the four-sided frame mold, and transport it to the turning machine to remove the bottom template; the tenth step is to clean and polish; the eleventh step Spray UV or resin protective paint in one step.

本墙板集成了H型承重受力结构集承重、保温、采暖、隔音、防火、装饰于一体的H型预制复合墙体板材,实现了工厂化集约生产,降低劳动强度,生产过程中自身采暖系统可发热养护,不仅重量轻装配施工速度快湿法作业少,节水、节能、节材、无粉尘作业、无建筑垃圾,并广泛的应用于各类型建筑中,实现了建筑墙体承重、保温、采暖、防火、隔音、装饰一体化,节省了木材和石材用量无形中就是对自然资源的保护。本发明目的是提供一种新型装配式H型预制复合墙体板,推动绿色装配式住宅产业化的发展。This wall panel integrates the H-shaped prefabricated composite wall panel with H-shaped load-bearing and force-bearing structure integrating load-bearing, heat preservation, heating, sound insulation, fire prevention, and decoration, which realizes factory intensive production, reduces labor intensity, and self-heating during the production process The system can be heated and maintained. It is not only light in weight, fast in assembly and construction, less in wet operations, water-saving, energy-saving, material-saving, dust-free, and construction waste-free. It is widely used in various types of buildings, realizing the load-bearing of building walls, Insulation, heating, fire prevention, sound insulation, and decoration are integrated, saving the amount of wood and stone is invisibly protecting natural resources. The purpose of the invention is to provide a novel prefabricated H-type composite wall panel to promote the development of green prefabricated housing industrialization.

附图说明Description of drawings

图1为H型预制复合墙板竖向剖面图Figure 1 is a vertical section view of the H-type prefabricated composite wall panel

图2为H型预制复合墙板与H型预制复合墙板安装连接剖面图Figure 2 is a cross-sectional view of the installation and connection of H-shaped prefabricated composite wall panels and H-shaped prefabricated composite wall panels

图3为H型预制复合墙板与H型预制复合墙板丁字墙咬扣式安装连接剖面图Figure 3 is a cross-sectional view of the H-type prefabricated composite wall panel and the H-shaped prefabricated composite wall panel T-shaped wall snap-in installation connection

图4为H型预制复合墙板与H型预制复合墙板直角墙安装连接剖面图Figure 4 is a cross-sectional view of the installation and connection of the H-type prefabricated composite wall panel and the H-shaped prefabricated composite wall panel right-angle wall

图5为H型预制复合墙板与预制复合楼承板咬扣式安装连接剖面图之一Figure 5 is one of the cross-sectional views of the H-type prefabricated composite wall panel and the prefabricated composite floor deck snap-fit installation connection

图6为H型预制复合墙板与预制复合楼承板咬扣式安装连接剖面图之二Figure 6 is the second cross-sectional view of the H-shaped prefabricated composite wall panel and the prefabricated composite floor deck snap-fit installation connection

图7为H型墙板横向剖面图Figure 7 is a transverse section view of the H-shaped wall panel

图1 1.H型预制复合墙板 2.外层墙板 3.中间层 4.内层墙板 11.L型连接口和钢筋 21.外层墙板装饰层 22.外层墙板钢筋网片 31.钢筋水泥混凝土立柱 33.水泥发泡保温材料 34.碳纤维地暖线缆或地暖水管Figure 1 1. H-type prefabricated composite wall panel 2. Outer layer wall panel 3. Middle layer 4. Inner layer wall panel 11. L-shaped connection port and steel bar 21. Outer layer wall panel decorative layer 22. Outer layer wall panel reinforcement mesh Sheet 31. Reinforced cement concrete column 33. Cement foam insulation material 34. Carbon fiber floor heating cable or floor heating water pipe

图2 1.H型预制复合墙板 13.构造柱 22.外层墙板钢筋网片 33.水泥发泡保温材料 42.内层墙板钢筋网片Figure 2 1. H-type prefabricated composite wall panel 13. Structural column 22. Outer wall panel reinforcement mesh 33. Cement foam insulation material 42. Inner layer wall panel reinforcement mesh

图3 1.H型预制复合墙板 12.丁字墙连接口和钢筋 13.构造柱 61.凹槽型连接口和钢筋Figure 3 1. H-type prefabricated composite wall panel 12. T-shaped wall connection and reinforcement 13. Construction column 61. Groove connection and reinforcement

图4 1.H型预制复合墙板 13.构造柱 14.直角墙连接口和钢筋Figure 4 1. H-type prefabricated composite wall panel 13. Structural column 14. Right angle wall connection and reinforcement

图5 1.H型预制复合墙板 6.工字型预制复合楼承板 52.平面型连接口及钢筋61.凹槽型接口和钢筋 62.凹槽 63.钢筋水泥混凝土梁 64.结合点连接梁 65.预留上楼层预制复合墙板的连接构造钢筋Figure 5 1. H-shaped prefabricated composite wall panel 6. I-shaped prefabricated composite floor deck 52. Plane connection and reinforcement 61. Groove connection and reinforcement 62. Groove 63. Reinforced cement concrete beam 64. Joint point Connecting beam 65. Reserve the connecting structural reinforcement of the prefabricated composite wall panels on the upper floor

图6 1.H型预制复合墙板 6.工字型预制复合楼承板 52.平面型接口和钢筋60.LU型接口和钢筋 62.凹槽 63.钢筋水泥混凝土梁 64.结合点连接梁 65.预留上楼层预制复合墙板的连接构造钢筋Figure 6 1. H-shaped prefabricated composite wall panel 6. I-shaped prefabricated composite floor deck 52. Plane interface and steel bar 60. LU-shaped interface and steel bar 62. Groove 63. Reinforced cement concrete beam 64. Joint point connecting beam 65. Reserve the connecting structural steel bars of the prefabricated composite wall panels on the upper floor

图7 1.H型预制复合墙板 31.钢筋水泥混凝土立柱 34.碳纤维地暖线缆或地暖水管 35.碳纤维地暖线缆或地暖水管接头 63.钢筋水泥混凝土梁Figure 7 1. H-type prefabricated composite wall panels 31. Reinforced concrete columns 34. Carbon fiber floor heating cables or water pipes 35. Carbon fiber floor heating cables or floor heating pipe joints 63. Reinforced concrete beams

具体实施方式detailed description

本发明的墙板可如下:The wallboard of the present invention can be as follows:

一种装配式H型预制复合墙板1,其包括外层墙板2、中间层3和内层墙板4,其特征在于:外层墙板具有装饰层21,中间层3包括位于外层墙板2和内层墙板4之间的分布式钢筋水泥混凝土立柱31和钢筋水泥混凝土梁63,三层连成一体形成H型的共同受力结构,其中H型预制复合墙板预留了连接口和钢筋,墙板与墙板的结合点钢筋受力结构布置为内层墙板4与分布式钢筋水泥混凝土立柱31和钢筋水泥混凝土梁63四边缘处预留了L型连接口和钢筋11,LU型连接口和钢筋60,凹槽型连接口和钢筋61,丁字墙型连接口和钢筋12,以及直角墙连接口和钢筋14,使内层墙板的钢筋网片42能够与相邻内层墙板的钢筋网片42互相连接,再浇筑构造柱13形成整体墙板共同受力结构,H型预制复合墙板与预制复合楼承板的结合点钢筋受力结构布置为,H型预制复合墙板的钢筋水泥混凝土梁63上面的凹槽型连接口和钢筋61或LU型连接口和钢筋60与预制复合楼承板6边缘处的连接口和钢筋52互相连接,使结合点连接梁64截面面积增大,同时预留上楼层预制复合墙板的连接构造钢筋65,且深入到预制复合墙板上面凹槽62内形成咬扣式整体抗震受力结构,中间层中剩余空间填充水泥发泡保温材料33起到保温、隔音、防火的功能,在水泥发泡保温材料之中铺设碳纤维地暖线缆或地暖水管34起到采暖的功能。An assembled H-type prefabricated composite wall panel 1, which includes an outer layer wall panel 2, an intermediate layer 3 and an inner layer wall panel 4, and is characterized in that: the outer layer wall panel has a decorative layer 21, and the intermediate layer 3 includes The distributed reinforced cement concrete columns 31 and reinforced cement concrete beams 63 between the wall panel 2 and the inner wall panel 4 are connected in three layers to form an H-shaped common stress structure, in which the H-shaped prefabricated composite wall panel reserves Connections and steel bars, the joint point of the wall panel and the wall panel are arranged for the stress structure of the steel bar. L-shaped connection ports and steel bars are reserved at the four edges of the inner wall panel 4, distributed reinforced cement concrete columns 31 and reinforced cement concrete beams 63. 11. LU-type connection and reinforcement 60, groove connection and reinforcement 61, T-shaped wall connection and reinforcement 12, and right-angle wall connection and reinforcement 14, so that the reinforcement mesh 42 of the inner wallboard can be connected with the corresponding The reinforcement mesh sheets 42 adjacent to the inner wall panels are connected to each other, and then the structural columns 13 are poured to form a common force-bearing structure of the overall wall panels. Type prefabricated composite wall panel reinforced cement concrete beam 63 above the groove type joint and steel bar 61 or LU type joint and steel bar 60 and the joint at the edge of the prefabricated composite floor deck 6 and the steel bar 52 are connected to each other, so that the joint The cross-sectional area of the connecting beam 64 is increased, and at the same time, the connecting structural reinforcement 65 of the prefabricated composite wall panel on the upper floor is reserved, and it penetrates into the upper groove 62 of the prefabricated composite wall panel to form a buckle-type overall seismic force-bearing structure, and the remaining space in the middle layer The cement foam insulation material 33 is filled with the functions of heat preservation, sound insulation and fire prevention, and the carbon fiber floor heating cable or floor heating water pipe 34 is laid in the cement foam insulation material to perform the heating function.

本发明的墙板的具体制备方式可如下:The concrete preparation mode of wallboard of the present invention can be as follows:

制备方式1:一种仿平面石材式H型预制复合墙板Preparation method 1: an H-shaped prefabricated composite wallboard imitating plane stone

第一步在制板平台上铺设平面底模板,在模板上布置分隔条,安装四边围框模具固定刷脱模剂。第二步喷涂真石漆使之表面均匀厚度一致。第三步铺上钢筋网片22和钢筋立柱梁架,在钢筋立柱梁架两侧安装分布边肋框模具并固定。第四步根据设计强度标号要求配制搅拌混凝土,用布料机均匀撒布在模具上使之浆体均匀,开启振动平台2-5分钟振捣至无气泡,并使分布边肋框模具内浆体饱满。第五步待混凝土初凝后去除分布边肋框模具。第六步运至下一平台,铺设碳纤维地暖线缆或地暖水管,浇注水泥发泡保温材料浆料,使之略低于四边围框模具。第七步铺设钢筋网片42,用布料机将混泥土均匀撒布与四边围框模具平齐振捣刮平压光。第八步接通碳纤维地暖线缆或地暖水管的接头35高温蒸养。第九步拆除四边围框模具,运至翻转机翻转去除底模板。第十步板材经清理打磨。第十一步喷涂UV或树脂类保护漆。The first step is to lay a flat bottom formwork on the board-making platform, arrange dividers on the formwork, and install a four-sided frame mold to fix and brush the release agent. The second step is to spray real stone paint to make the surface uniform and thick. The 3rd step spreads reinforcement mesh sheet 22 and steel bar beam frame, installs distribution side rib frame mold and fixes at steel bar column beam frame both sides. The fourth step is to prepare the mixed concrete according to the requirements of the design strength label, spread it evenly on the mold with a distributor to make the slurry uniform, open the vibration platform for 2-5 minutes and vibrate until there are no air bubbles, and make the slurry in the distribution side rib frame mold full . The fifth step is to remove the distribution rib frame mold after the initial setting of the concrete. The sixth step is to transport to the next platform, lay carbon fiber floor heating cables or floor heating water pipes, and pour cement foam insulation material slurry to make it slightly lower than the four-sided frame mold. The seventh step is to lay the reinforced mesh sheet 42, and spread the concrete evenly with the four-side enclosing frame mould, vibrate, scrape, flatten and calender with a distributing machine. The eighth step connects the joint 35 of the carbon fiber floor heating cable or the floor heating water pipe for high-temperature steaming. The ninth step is to remove the four-sided frame mold and transport it to the turning machine to turn over and remove the bottom template. The tenth step plate is cleaned and polished. The eleventh step is to spray UV or resin protective paint.

制备方式2:一种仿粗糙麻面石材式H型预制复合墙板Preparation method 2: an H-shaped prefabricated composite wallboard imitating rough pockmarked stone

第一步在制板平台上铺设带有立体仿石材纹理形状的底模板,在模板上布置分隔条,安装四边围框模具固定刷脱模剂。第二步喷涂真石漆使之表面均匀厚度一致。第三步铺上钢筋网片22和钢筋立柱梁架,在钢筋立柱梁架两侧安装分布边肋框模具并固定。第四步根据设计强度标号要求配制搅拌混凝土,用布料机均匀撒布在模具上使之浆体均匀,开启振动平台2-5分钟振捣至无气泡,并使分布边肋框模具内浆体饱满。第五步待混凝土初凝后去除分布边肋框模具。第六步运至下一平台,铺设碳纤维地暖线缆或地暖水管,浇注水泥发泡保温材料浆料,使之略低于四边围框模具。第七步铺设钢筋网片42,用布料机将混泥土均匀撒布与四边围框模具平齐振捣刮平压光。第八步接通碳纤维地暖线缆或地暖水管的接头35高温蒸养。第九步拆除四边围框模具,运至翻转机翻转去除底模板。第十步板材经清理打磨。第十一步喷涂UV或树脂类保护漆。The first step is to lay a bottom template with a three-dimensional imitation stone texture shape on the board-making platform, arrange dividers on the template, and install a four-sided frame mold to fix the brush release agent. The second step is to spray real stone paint to make the surface uniform and thick. The 3rd step spreads reinforcement mesh sheet 22 and steel bar beam frame, installs distribution side rib frame mold and fixes at steel bar column beam frame both sides. The fourth step is to prepare the mixed concrete according to the requirements of the design strength label, spread it evenly on the mold with a distributor to make the slurry uniform, open the vibration platform for 2-5 minutes and vibrate until there are no air bubbles, and make the slurry in the distribution side rib frame mold full . The fifth step is to remove the distribution rib frame mold after the initial setting of the concrete. The sixth step is to transport to the next platform, lay carbon fiber floor heating cables or floor heating water pipes, and pour cement foam insulation material slurry to make it slightly lower than the four-sided frame mold. The seventh step is to lay the reinforced mesh sheet 42, and spread the concrete evenly with the four-side enclosing frame mould, vibrate, scrape, flatten and calender with a distributing machine. The eighth step connects the joint 35 of the carbon fiber floor heating cable or the floor heating water pipe for high-temperature steaming. The ninth step is to remove the four-sided frame mold and transport it to the turning machine to turn over and remove the bottom template. The tenth step plate is cleaned and polished. The eleventh step is to spray UV or resin protective paint.

制备方式3:一种仿木材式H型预制复合墙板Preparation method 3: a wood-like H-shaped prefabricated composite wall panel

第一步在制板平台上铺设带有立体仿木纹理形状的底模板,第二步安装四边围框模具固定刷脱模剂,第三步铺上钢筋网片22和钢筋立柱梁架,在钢筋立柱梁架两侧安装分布边肋框模具并固定。第四步根据设计强度标号要求配制搅拌混凝土,用布料机均匀撒布在模具上使之浆体均匀,开启振动平台2-5分钟振捣至无气泡,并使分布边肋框模具内浆体饱满。第五步待混凝土初凝后去除分布边肋框模具。第六步运至下一平台,铺设碳纤维地暖线缆或地暖水管,浇注水泥发泡保温材料浆料,使之略低于四边围框模具。第七步铺设钢筋网片42,用布料机将混泥土均匀撒布与四边围框模具平齐振捣刮平压光。第八步接通碳纤维地暖线缆或地暖水管的接头35高温蒸养。第九步拆除四边围框模具,运至翻转机翻转去除底模板。第十步板材经清理打磨。第十一步喷涂UV或树脂类保护漆。The first step is to lay a bottom template with a three-dimensional imitation wood texture shape on the board-making platform, the second step is to install the four-sided frame mold fixing brush release agent, and the third step is to lay the steel mesh sheet 22 and the steel column beam frame. The distributed side rib frame molds are installed and fixed on both sides of the reinforced column beam frame. The fourth step is to prepare the mixed concrete according to the requirements of the design strength label, spread it evenly on the mold with a distributor to make the slurry uniform, open the vibration platform for 2-5 minutes and vibrate until there are no air bubbles, and make the slurry in the distribution side rib frame mold full . The fifth step is to remove the distribution rib frame mold after the initial setting of the concrete. The sixth step is to transport to the next platform, lay carbon fiber floor heating cables or floor heating water pipes, and pour cement foam insulation material slurry to make it slightly lower than the four-sided frame mold. The seventh step is to lay the reinforced mesh sheet 42, and spread the concrete evenly with the four-side enclosing frame mould, vibrate, scrape, flatten and calender with a distributing machine. The eighth step connects the joint 35 of the carbon fiber floor heating cable or the floor heating water pipe for high-temperature steaming. The ninth step is to remove the four-sided frame mold and transport it to the turning machine to turn over and remove the bottom template. The tenth step plate is cleaned and polished. The eleventh step is to spray UV or resin protective paint.

制备方式4:一种仿古砖式H型预制复合墙板Preparation method 4: an antique brick H-shaped prefabricated composite wall panel

第一步在制板平台上铺设带有立体仿古砖纹理形状的底模板,安装四边围框模具固定刷脱模剂。第二步喷涂真石漆使之表面均匀厚度一致。第三步铺上钢筋网片22和钢筋立柱梁架,在钢筋立柱梁架两侧安装分布边肋框模具并固定。第四步根据设计强度标号要求配制搅拌混凝土,用布料机均匀撒布在模具上使之浆体均匀,开启振动平台2-5分钟振捣至无气泡,并使分布边肋框模具内浆体饱满。第五步待混凝土初凝后去除分布边肋框模具。第六步运至下一平台,铺设碳纤维地暖线缆或地暖水管,浇注水泥发泡保温材料浆料,使之略低于四边围框模具。第七步铺设钢筋网片42,用布料机将混泥土均匀撒布与四边围框模具平齐振捣刮平压光。第八步接通碳纤维地暖线缆或地暖水管的接头35高温蒸养。第九步拆除四边围框模具,运至翻转机翻转去除底模板。第十步板材经清理打磨。第十一步喷涂UV或树脂类保护漆。The first step is to lay a bottom template with a three-dimensional antique brick texture shape on the board-making platform, and install a four-sided frame mold fixing brush release agent. The second step is to spray real stone paint to make the surface uniform and thick. The 3rd step spreads reinforcement mesh sheet 22 and steel bar beam frame, installs distribution side rib frame mold and fixes at steel bar column beam frame both sides. The fourth step is to prepare the mixed concrete according to the requirements of the design strength label, spread it evenly on the mold with a distributor to make the slurry uniform, open the vibration platform for 2-5 minutes and vibrate until there are no air bubbles, and make the slurry in the distribution side rib frame mold full . The fifth step is to remove the distribution rib frame mold after the initial setting of the concrete. The sixth step is to transport to the next platform, lay carbon fiber floor heating cables or floor heating water pipes, and pour cement foam insulation material slurry to make it slightly lower than the four-sided frame mold. The seventh step is to lay the reinforced mesh sheet 42, and spread the concrete evenly with the four-side enclosing frame mould, vibrate, scrape, flatten and calender with a distributing machine. The eighth step connects the joint 35 of the carbon fiber floor heating cable or the floor heating water pipe for high-temperature steaming. The ninth step is to remove the four-sided frame mold and transport it to the turning machine to turn over and remove the bottom template. The tenth step plate is cleaned and polished. The eleventh step is to spray UV or resin protective paint.

制备方式5:一种仿砾石式H型预制复合墙板Preparation method 5: a gravel-like H-shaped prefabricated composite wall panel

第一步在制板平台上铺设底模板,安装四边围框模具固定缓凝剂,第二步撒布上天然砾石使之均匀,第三步铺上钢筋网片22和钢筋立柱梁架,在钢筋立柱梁架两侧安装分布边肋框模具并固定。第四步根据设计强度标号要求配制搅拌混凝土,用布料机均匀撒布在模具上使之浆体均匀,开启振动平台2-5分钟振捣至无气泡,并使分布边肋框模具内浆体饱满。第五步待混凝土初凝后去除分布边肋框模具。第六步运至下一平台,铺设碳纤维地暖线缆或地暖水管,浇注水泥发泡保温材料浆料,使之略低于四边围框模具。第七步铺设钢筋网片42,用布料机将混泥土均匀撒布与四边围框模具平齐振捣刮平压光。第八步拆除四边围框模具,运至翻转机翻转去除底模板。第九步用高压水喷枪冲掉为凝固的水泥砂浆露出砾石即可。第十步接通碳纤维地暖线缆或地暖水管的接头35高温蒸养。第十一步板材经清理打磨。第十二步面层喷涂色浆颜料。第十三步喷涂UV或树脂类保护漆。The first step is to lay the bottom template on the slab platform, install the four-sided frame mold to fix the retarder, the second step is to spread the natural gravel to make it even, the third step is to lay the steel mesh sheet 22 and the steel column beam frame, and the steel bar The distributed side rib frame molds are installed and fixed on both sides of the column beam frame. The fourth step is to prepare the mixed concrete according to the requirements of the design strength label, spread it evenly on the mold with a distributor to make the slurry uniform, open the vibration platform for 2-5 minutes and vibrate until there are no air bubbles, and make the slurry in the distribution side rib frame mold full . The fifth step is to remove the distribution rib frame mold after the initial setting of the concrete. The sixth step is to transport to the next platform, lay carbon fiber floor heating cables or floor heating water pipes, and pour cement foam insulation material slurry to make it slightly lower than the four-sided frame mold. The seventh step is to lay the reinforced mesh sheet 42, and spread the concrete evenly with the four-side enclosing frame mould, vibrate, scrape, flatten and calender with a distributing machine. The eighth step is to remove the four-sided frame mold and transport it to the turning machine to turn over and remove the bottom template. The ninth step is to use a high-pressure water spray gun to wash away the solidified cement mortar to expose the gravel. The tenth step connects the joint 35 of the carbon fiber floor heating cable or the floor heating water pipe for high-temperature steaming. In the eleventh step, the board is cleaned and polished. The twelfth step is to spray the color paste pigment on the surface layer. The thirteenth step is to spray UV or resin protective paint.

制备方式6:一种仿石材式H型预制复合幕墙板Preparation method 6: a stone-like H-shaped prefabricated composite curtain wall panel

第一步在制板平台上铺设平面底模板,在模板上布置分隔条,安装四边凹型围框模具固定刷脱模剂,第二步喷涂真石漆使之表面均匀厚度一致,第三步铺上钢筋网片22钢筋立柱梁架和幕墙固定专用预埋件,在钢筋立柱梁架两侧安装分布边肋框固定。第四步根据设计强度标号要求配制搅拌混凝土,用布料机均匀撒布在模具上使之浆体均匀,开启振动平台2-5分钟振捣至无气泡,并使分布边肋框模具内浆体饱满。第五步待混凝土初凝后去除分布边肋框模具。第六步运至下一平台,铺设碳纤维地暖线缆或地暖水管,浇注水泥发泡保温材料浆料,使之略低于四边围框模具。第七步铺设钢筋网片42,用布料机将混泥土均匀撒布与四边围框模具平齐振捣刮平压光。第八步接通碳纤维地暖线缆或地暖水管的接头35高温蒸养。第九步拆除四边围框模具,运至翻转机翻转去除底模板。第十步板材经清理打磨。第十一步喷涂UV或树脂类保护漆。The first step is to lay a flat bottom formwork on the board platform, arrange the partition strips on the formwork, install the four-sided concave frame mold, fix the release agent with a brush, the second step is to spray real stone paint to make the surface uniform and thick, and the third step is to lay Reinforcement mesh sheet 22 Reinforced column beam frame and special embedded parts for curtain wall fixing, and distributed side rib frames are installed on both sides of the reinforced column beam frame to fix. The fourth step is to prepare the mixed concrete according to the requirements of the design strength label, spread it evenly on the mold with a distributor to make the slurry uniform, open the vibration platform for 2-5 minutes and vibrate until there are no air bubbles, and make the slurry in the distribution side rib frame mold full . The fifth step is to remove the distribution rib frame mold after the initial setting of the concrete. The sixth step is to transport to the next platform, lay carbon fiber floor heating cables or floor heating water pipes, and pour cement foam insulation material slurry to make it slightly lower than the four-sided frame mold. The seventh step is to lay the reinforced mesh sheet 42, and spread the concrete evenly with the four-side enclosing frame mould, vibrate, scrape, flatten and calender with a distributing machine. The eighth step connects the joint 35 of the carbon fiber floor heating cable or the floor heating water pipe for high-temperature steaming. The ninth step is to remove the four-sided frame mold and transport it to the turning machine to turn over and remove the bottom template. The tenth step plate is cleaned and polished. The eleventh step is to spray UV or resin protective paint.

以上所介绍的几种产品,省去了繁多施工工艺流程,节省了40%以上的劳动强度,从而省下了很大一部分造价,抗震级别反而提高了,是一种绿色新型装配式集成化H型预制复合墙体板材。The several products introduced above save a lot of construction process and labor intensity by more than 40%, thus saving a large part of the cost, and the anti-seismic level is improved instead. It is a new green assembly type integrated H Type prefabricated composite wall panels.

Claims (9)

1.一种装配式H型预制复合墙板,其包括外层墙板、中间层和内层墙板,其特征在于:外层墙板具有装饰层,中间层包括位于外层墙板和内层墙板之间的分布式钢筋水泥混凝土立柱和钢筋水泥混凝土梁,三层连成一体形成H型的共同受力结构,其中H型预制复合墙板预留了连接口和钢筋,墙板与墙板的结合点钢筋受力结构布置为内层墙板与分布式钢筋水泥混凝土立柱和钢筋水泥混凝土梁四边缘处预留了L型连接口和钢筋,LU型连接口和钢筋,凹槽型连接口和钢筋,丁字墙型连接口和钢筋,以及直角墙连接口和钢筋,使内层墙板的钢筋网片能够与相邻内层墙板的钢筋网片互相连接,再浇筑构造柱形成整体墙板共同受力结构,H型预制复合墙板与预制复合楼承板的结合点钢筋受力结构布置为,H型预制复合墙板的钢筋水泥混凝土梁上面的凹槽型连接口和钢筋或LU型连接口和钢筋与预制复合楼承板边缘处的连接口和钢筋互相连接,使结合点连接梁截面面积增大,同时预留上楼层预制复合墙板的连接构造钢筋,且深入到预制复合墙板上面凹槽内形成咬扣式整体抗震受力结构,中间层中剩余空间填充水泥发泡保温材料起到保温、隔音、防火的功能,在水泥发泡保温材料之中铺设碳纤维地暖线缆或地暖水管起到采暖的功能。1. An assembled H-type prefabricated composite wallboard, which comprises an outer wallboard, an intermediate layer and an inner layer wallboard, is characterized in that: the outer layer wallboard has a decorative layer, and the middle layer includes an outer layer wallboard and an inner layer wallboard. The distributed reinforced cement concrete columns and reinforced concrete beams between the wall panels form an H-shaped joint force structure. The H-shaped prefabricated composite wall panels reserve connection ports and steel bars, and the wall panels and The joint point of the wall panels and the stress structure of the steel bars are reserved for the four edges of the inner wall panels and the distributed reinforced concrete columns and reinforced concrete beams. L-shaped joints and steel bars, LU-shaped joints and steel bars, groove type Connections and reinforcements, T-shaped wall connections and reinforcements, and right-angle wall connections and reinforcements, so that the reinforcement mesh of the inner wall panel can be connected to the reinforcement mesh of the adjacent inner wall panel, and then poured to form a structural column The common stress structure of the whole wall panel, the arrangement of the reinforced structure at the joint point of the H-type prefabricated composite wall panel and the prefabricated composite floor deck is as follows: Or the LU-shaped joints and steel bars are connected to the joints and steel bars at the edge of the prefabricated composite floor slab, so that the cross-sectional area of the joint beams at the joint point is increased, and at the same time, the structural steel bars for the connection of the prefabricated composite wall panels on the upper floor are reserved, and they go deep into the The upper groove of the prefabricated composite wall panel forms a buckle-type overall earthquake-resistant force-bearing structure, and the remaining space in the middle layer is filled with cement foam insulation materials to play the functions of heat preservation, sound insulation, and fire prevention. Carbon fiber floor heating is laid in the cement foam insulation materials Cables or floor heating pipes play the role of heating. 2.如权利要求1所述的H型预制复合墙板,其中钢筋受力结构布置为外层墙板钢筋网片受力主筋竖向布置分布筋横向布置,分布式钢筋水泥混凝土立柱受力钢筋竖向布置,钢筋水泥混凝土梁受力钢筋横向布置,内层墙板钢筋网片受力主筋竖向布置分布筋横向布置,两竖中间一横H型的钢筋受力结构。2. The H-type prefabricated composite wallboard as claimed in claim 1, wherein the stressed structure of the steel bar is arranged as the stressed main reinforcement of the outer layer wallboard reinforced mesh is vertically arranged and distributed, and the distributed reinforcement is horizontally arranged, and the distributed reinforced cement concrete column is stressed. Vertically arranged, the reinforced concrete beams are arranged horizontally, the main reinforcement of the inner wall panel is arranged vertically, and the distributed reinforcement is arranged horizontally, and the reinforced structure of two verticals and one horizontal H-shaped steel bar. 3.如前述权利要求任意一项所述的H型预制复合墙板,其中外层墙板是由装饰层与钢筋水泥混凝土墙板结合构成。3. The H-type prefabricated composite wall panel as claimed in any one of the preceding claims, wherein the outer layer wall panel is composed of a decorative layer and a reinforced cement concrete wall panel. 4.如前述权利要求任意一项所述的H型预制复合墙板,其中水泥发泡保温材料是由水泥、水、发泡剂、聚丙烯纤维和保温颗粒混合制成的浆体,保温颗粒选自聚苯颗粒、陶粒、蛭石或珍珠岩中的一种或几种。4. The H-type prefabricated composite wallboard as claimed in any one of the preceding claims, wherein the cement foam insulation material is a slurry made by mixing cement, water, foaming agent, polypropylene fiber and insulation particles, and the insulation particles One or more selected from polystyrene particles, ceramsite, vermiculite or perlite. 5.如前述权利要求任意一项所述的H型预制复合墙板,其中内层墙板是由钢筋水泥混凝土墙板构成。5. The H-type prefabricated composite wall panel as claimed in any one of the preceding claims, wherein the inner wall panel is made of reinforced cement concrete wall panel. 6.如前述权利要求任意一项所述的H型预制复合墙板,其中水泥混凝土为硫氧镁水泥混凝土。6. The H-type prefabricated composite wall panel as claimed in any one of the preceding claims, wherein the cement concrete is magnesium oxysulfate cement concrete. 7.如前述权利要求任意一项所述的H型预制复合墙板,其中的外层墙板的装饰层为真石漆,或为石粉、云母粉和胶凝质材料制成的混合材料,或为天然石材。7. The H-type prefabricated composite wallboard as claimed in any one of the preceding claims, wherein the decorative layer of the outer wallboard is real stone paint, or a mixed material made of stone powder, mica powder and gelatinous material, or For natural stone. 8.如前述权利要求任意一项所述的H型预制复合墙板,其中水泥发泡保温材料为硫氧镁水泥发泡保温材料。8. The H-type prefabricated composite wallboard as claimed in any one of the preceding claims, wherein the cement foam insulation material is a magnesium oxysulfide cement foam insulation material. 9.一种权利要求1-8中任意一种H型预制复合墙板的制备方法,其包括以下步骤:9. A preparation method for any H-type prefabricated composite wallboard in claims 1-8, comprising the following steps: 第一步在制板平台上铺设底模板,在模板上布置分隔条,安装四边围框模具刷脱模剂;第二步喷涂装饰层使之表面均匀厚度一致;第三步铺上钢筋网片和钢筋立柱梁架,在钢筋立柱梁架两侧安装分布边肋框模具并固定;第四步根据设计强度标号要求配制搅拌混凝土,用布料机均匀撒布在模具上使之浆体均匀,开启振动平台2-5分钟振捣至无气泡,并使分布边肋框模具内浆体饱满;第五步待混凝土初凝后去除边肋框;第六步运至下一平台,铺设碳纤维地暖线缆或地暖水管,浇注水泥发泡保温材料浆料,使之略低于四边围框模具;第七步铺设钢筋网片,用布料机将混凝土均匀撒布与四边围框模具平齐振捣刮平压光;第八步接通碳纤维地暖线缆或地暖水管的接头高温蒸养;第九步拆除四边围框模具,运至翻转机翻转去除底模板;第十步清理打磨;第十一步喷涂UV或树脂类保护漆。The first step is to lay the bottom formwork on the plate making platform, arrange the separation strips on the formwork, install the four-sided frame mold and brush the release agent; the second step is to spray the decorative layer to make the surface uniform and thick; the third step is to lay the steel mesh And the steel column beam frame, install the distributed side rib frame mold on both sides of the steel column beam frame and fix it; the fourth step is to prepare the mixed concrete according to the design strength label requirements, spread it evenly on the mold with a distribution machine to make the slurry uniform, and start the vibration The platform is vibrated for 2-5 minutes until there are no air bubbles, and the slurry in the distribution side rib frame mold is full; the fifth step is to remove the side rib frame after the initial setting of the concrete; the sixth step is to transport to the next platform, laying carbon fiber floor heating cables Or floor heating water pipes, pour cement foaming insulation material slurry to make it slightly lower than the four-sided frame mold; the seventh step is to lay steel mesh, and use a distribution machine to spread the concrete evenly with the four-side frame mold Vibrate, scrape and press light; the eighth step is to connect the carbon fiber floor heating cable or the joint of the floor heating water pipe for high-temperature steam curing; the ninth step is to remove the four-sided frame mold, and transport it to the turning machine to remove the bottom template; the tenth step is to clean and polish; the eleventh step is to spray UV or resin-based protective paint.
CN201610999286.8A 2016-11-14 2016-11-14 Novel assembled type H-shaped prefabricated composite wall board and preparation method thereof Pending CN106639135A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107762006A (en) * 2017-10-24 2018-03-06 合肥华举建筑装饰工程有限公司 Composite expanded perlite light partition wall board construction method
CN108867892A (en) * 2018-06-27 2018-11-23 东莞唯度电子科技服务有限公司 A wall panel for building assembly
CN109594679A (en) * 2018-12-05 2019-04-09 杭州江润科技有限公司 Prefabricated assembled wall and construction method
CN111779182A (en) * 2020-07-31 2020-10-16 广东博智林机器人有限公司 A modular wall panel forming structure and a method for forming a modular wall panel

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107762006A (en) * 2017-10-24 2018-03-06 合肥华举建筑装饰工程有限公司 Composite expanded perlite light partition wall board construction method
CN108867892A (en) * 2018-06-27 2018-11-23 东莞唯度电子科技服务有限公司 A wall panel for building assembly
CN109594679A (en) * 2018-12-05 2019-04-09 杭州江润科技有限公司 Prefabricated assembled wall and construction method
CN111779182A (en) * 2020-07-31 2020-10-16 广东博智林机器人有限公司 A modular wall panel forming structure and a method for forming a modular wall panel

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