CN105401654A - Environment-friendly assembled type ecological house and construction method thereof - Google Patents

Environment-friendly assembled type ecological house and construction method thereof Download PDF

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CN105401654A
CN105401654A CN201510908347.0A CN201510908347A CN105401654A CN 105401654 A CN105401654 A CN 105401654A CN 201510908347 A CN201510908347 A CN 201510908347A CN 105401654 A CN105401654 A CN 105401654A
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prefabricated
cast
concrete
ecological
place
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黄炜
李斌
石安仁
闫琦
苏衍江
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Xian University of Architecture and Technology
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Xian University of Architecture and Technology
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/04Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of concrete, e.g. reinforced concrete, or other stone-like material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/04Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of concrete, e.g. reinforced concrete, or other stone-like material
    • E04B1/043Connections specially adapted therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/041Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E04C2/382Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of concrete or other stone-like substance

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

The invention relates to an environment-friendly assembled type ecological house. The environment-friendly assembled type ecological house comprises a wall and a roof, wherein the wall comprises wall slab bottom mortar, prefabricated ecological composite wall slabs are mounted on the wall slab bottom mortar, horizontal connection reinforcing bars of the prefabricated ecological composite wall slabs are respectively nested with longitudinal bars of cast-in-place vertical edge members, cast-in-place connecting struts and cast-in-place hidden girders; besides, the longitudinal bars of the cast-in-place hidden girders are nested with horizontal connecting bars of a prefabricated laminated floor, so that the connection of the prefabricated ecological composite wall slabs and the prefabricated laminated floor is realized; concrete is casted outside the cast-in-place vertical edge members, the cast-in-place connecting struts and the cast-in-place hidden girders. The invention further provides a construction method of the ecological house. According to the environment-friendly assembled type ecological house and construction method thereof, disclosed by the invention, key parts of the prefabricated ecological composite wall slabs, the prefabricated laminated floor, and the like are in plant production, so that the target of saving energy of varied buildings of houses in villages and small towns can be realized, and the requirements for high efficiency, high quality, low resource consumption and low environmental influence of buildings are met. A reasonable and effective way for propelling the industrialization of houses in villages in China is also provided.

Description

一种绿色装配式生态民居及其建造方法A green prefabricated ecological dwelling and its construction method

技术领域technical field

本发明属于建筑技术领域,特别涉及一种绿色装配式生态民居及其建造方法。The invention belongs to the technical field of construction, and in particular relates to a green prefabricated ecological residential house and a construction method thereof.

背景技术Background technique

装配式混凝土结构符合我国“十二五”规划中提出的资源节约、环境友好的社会要求,是实现建筑节能减排及住宅产业化的有效途径之一。近年来,国家对装配式住宅的政策导向和优惠政策陆续出台,发展轻质高强、抗震性能好、节能效果佳、施工简便、经济实用、绿色环保且适宜于产业化发展的新型绿色生态民居符合我国村镇建筑业的发展发向。目前,村镇住宅的发展面临诸多问题,一方面村镇住宅功能性差、结构安全度底、抗震能力差,因此寻找符合村镇住宅的新型建筑结构体系已成为现在亟需解决的问题。另一方面绝大多数的村镇住宅建筑均由传统建造方式,住宅施工技术落后,劳动生产效率低,施工速度慢,新工艺应用水平低,因此,需对传统村镇住宅的建造方式进行改进,提出一种结构简单、设计合理、施工方便且投入成本较低、使用效果较好的新型绿色生态民居。The prefabricated concrete structure meets the social requirements of resource conservation and environmental friendliness put forward in my country's "Twelfth Five-Year Plan", and is one of the effective ways to realize building energy conservation, emission reduction and housing industrialization. In recent years, the country's policy guidance and preferential policies for prefabricated houses have been introduced one after another. The development of new green ecological houses that are light, high-strength, good in earthquake resistance, good in energy saving, simple in construction, economical and practical, green and environmentally friendly, and suitable for industrial development is in line with the The development direction of my country's village and town construction industry. At present, the development of village and town housing is facing many problems. On the one hand, village and town housing has poor functionality, low structural safety, and poor earthquake resistance. Therefore, finding a new building structure system suitable for village and town housing has become an urgent problem to be solved. On the other hand, the vast majority of residential buildings in villages and towns are built by traditional construction methods. The residential construction technology is backward, the labor production efficiency is low, the construction speed is slow, and the level of new technology application is low. Therefore, it is necessary to improve the construction methods of traditional villages and towns. A new type of green ecological dwelling house with simple structure, reasonable design, convenient construction, low input cost and good use effect.

发明内容Contents of the invention

为了克服上述现有技术的缺点,本发明的目的在于提供一种绿色装配式生态民居及其建造方法,在村镇住宅建筑全过程中采用标准化设计、工业化制造、专业化配送、装配化施工和信息化管理的技术方式,实现村镇住宅建造全过程的工业化、集约化和社会化,从而使该新型绿色装配式生态民居与传统村镇住宅相比具有耗能减震、生态环保、快速建造、经济实用等优点,为我国大力推进农村住宅产业化提供一定的技术支撑与工程示范依据。In order to overcome the shortcomings of the above-mentioned prior art, the object of the present invention is to provide a green prefabricated ecological dwelling and its construction method, which adopts standardized design, industrialized manufacturing, specialized distribution, assembled construction and information technology in the whole process of village and town residential construction. Compared with traditional village houses, this new type of green prefabricated ecological dwelling has the advantages of energy consumption, shock absorption, ecological environmental protection, rapid construction, economical and practical And other advantages, provide certain technical support and engineering demonstration basis for my country to vigorously promote the industrialization of rural housing.

为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:

一种绿色装配式生态民居,包括墙体与屋顶,所述墙体包括墙板底部砂浆,在墙板底部砂浆上安装有预制生态复合墙板1,预制生态复合墙板1的水平连接钢筋分别与现浇竖向边缘构件2、现浇连接柱3以及现浇暗梁4的纵筋嵌套,现浇暗梁4的纵筋同时与预制叠合楼板5的水平连接筋嵌套,实现预制生态复合墙板1与预制叠合楼板5的连接,在所述现浇竖向边缘构件2、现浇连接柱3以及现浇暗梁4外浇筑有混凝土。A green prefabricated ecological dwelling, including a wall and a roof, the wall includes a wallboard bottom mortar, a prefabricated ecological composite wallboard 1 is installed on the wallboard bottom mortar, and the horizontal connecting steel bars of the prefabricated ecological composite wallboard 1 are respectively It is nested with the longitudinal reinforcement of the cast-in-place vertical edge member 2, the cast-in-place connecting column 3 and the cast-in-place hidden beam 4, and the longitudinal reinforcement of the cast-in-place hidden beam 4 is nested with the horizontal connecting reinforcement of the prefabricated laminated floor 5 at the same time, realizing prefabrication For the connection between the ecological composite wall panel 1 and the prefabricated laminated floor 5 , concrete is poured outside the cast-in-place vertical edge member 2 , the cast-in-place connecting column 3 and the cast-in-place concealed beam 4 .

所述预制生态复合墙板1由嵌有生态块材11的钢筋混凝土框格构成。The prefabricated ecological composite wall panel 1 is composed of a reinforced concrete grid embedded with ecological blocks 11 .

所述生态块材11为粉煤灰加气混凝土砌块。The ecological blocks 11 are fly ash aerated concrete blocks.

所述粉煤灰加气混凝土砌块以粉煤灰、生石灰和水泥为主要原料,以石膏为调节材料,按一定配合比与水搅拌成混合料浆.加入发气剂铝粉膏,发生一系列物理和化学反应,料浆稠化、硬化成加气混凝土坯体,经切割成需要尺寸后,经过高压饱和蒸汽养护而成。The fly ash aerated concrete block uses fly ash, quicklime and cement as the main raw materials, and gypsum as the adjusting material, and is mixed with water according to a certain proportion to form a mixed slurry. Adding an air-generating agent, aluminum powder paste, a Through a series of physical and chemical reactions, the slurry is thickened and hardened into an air-entrained concrete body, which is then cured by high-pressure saturated steam after being cut to the required size.

所述预制叠合楼板5为钢纤维污泥制陶粒混凝土十字肋底板叠合楼板或钢纤维再生砖粒混凝土单肋底板叠合楼板,位于上下两层预制生态复合墙板1之间,与预制生态复合墙板1之间通过现浇暗梁4实现连接,预制叠合楼板5与现浇暗梁4浇在一起,预制叠合楼板5的后浇层与现浇暗梁4顶部平齐。The prefabricated laminated floor 5 is a laminated floor of ceramsite concrete cross-rib floor made of steel fiber sludge or a laminated floor of steel fiber regenerated brick concrete single-rib floor, located between the upper and lower layers of prefabricated ecological composite wallboard 1, and The prefabricated ecological composite wall panels 1 are connected by cast-in-place hidden beams 4, the prefabricated laminated floor 5 and the cast-in-place hidden beams 4 are poured together, and the post-casting layer of the prefabricated laminated floor 5 is flush with the top of the cast-in-place hidden beams 4 .

所述钢纤维污泥制陶粒混凝土十字肋底板叠合楼板,包括带有十字肋的钢纤维污泥制陶粒混凝土预制底板,在钢纤维污泥制陶粒混凝土预制底板上带十字肋的一面有现浇混凝土层,所述钢纤维污泥制陶粒混凝土预制底板中,每立方米混凝土中含有钢纤维78kg、污泥陶粒750kg、水200kg、水泥430kg以及砂700kg,所述钢纤维污泥制陶粒混凝土预制底板上带十字肋的一面上沿纵向拉毛制造出粗糙面,所述钢纤维污泥制陶粒混凝土预制底板中有底板钢筋网片,十字肋中沿其长度方向有纵向的十字肋配筋;The ceramsite concrete cross-rib floor laminated floor slab made of steel fiber sludge comprises a ceramsite concrete prefabricated floor made of steel fiber sludge with cross ribs, and the ceramsite concrete prefabricated floor made of steel fiber sludge has cross ribs There is a cast-in-situ concrete layer on one side, and in the prefabricated floor of the ceramsite concrete made of steel fiber sludge, each cubic meter of concrete contains 78kg of steel fibers, 750kg of sludge ceramsite, 200kg of water, 430kg of cement, and 700kg of sand. The side of the ceramsite concrete prefabricated floor made of sludge made of ceramsite concrete has cross ribs along the longitudinal direction to make a rough surface. Longitudinal cross rib reinforcement;

所述钢纤维再生砖粒混凝土单肋底板叠合楼板,包括带有单肋的钢纤维再生砖粒混凝土预制底板,在钢纤维再生砖粒混凝土预制底板上带单肋的一面有现浇混凝土层,所述钢纤维再生砖粒混凝土预制底板中,每立方米混凝土中含有钢纤维78kg、水泥500kg、水200kg、再生砖骨料1150kg以及砂500kg,所述钢纤维再生砖粒混凝土预制底板上带单肋的一面上沿纵向拉毛制造出粗糙面,所述钢纤维再生砖粒混凝土预制底板中有底板钢筋网片,单肋中沿其长度方向有纵向的单肋配筋。The steel fiber recycled brick concrete single-rib floor laminated floor includes a steel fiber recycled brick concrete prefabricated floor with a single rib, and there is a cast-in-situ concrete layer on the side of the steel fiber recycled brick concrete prefabricated floor with a single rib , in the steel fiber regenerated brick concrete prefabricated floor, each cubic meter of concrete contains 78kg of steel fiber, 500kg of cement, 200kg of water, 1150kg of recycled brick aggregate and 500kg of sand, and the steel fiber recycled brick concrete prefabricated floor has One side of the single rib is longitudinally roughened to produce a rough surface, the steel fiber regenerated brick-grain concrete prefabricated bottom plate has a bottom plate reinforcement mesh, and the single rib has a longitudinal single rib reinforcement along its length direction.

作为外墙的预制生态复合墙板1可采用发泡水泥外保温处理、保温砂浆外保温处理或XPS夹心保温处理。The prefabricated ecological composite wall panel 1 used as the exterior wall can adopt foam cement external heat preservation treatment, heat preservation mortar external heat preservation treatment or XPS sandwich heat preservation treatment.

所述采用发泡水泥外保温处理的预制生态复合墙板1是在预制生态复合墙板1的外侧面上涂覆聚合物粘结砂浆,然后在聚合物粘结砂浆上设置发泡水泥,再在发泡水泥上涂抹聚合物抗裂砂浆,并在聚合物抗裂砂浆中压入耐碱玻璃网格布,所述发泡水泥配合比为水泥:粉煤灰:矿粉:硅粉:发泡剂:稳泡剂:聚丙烯纤维:水=1.04kg:0.5kg:0.5kg:10g:3.5L:2.25L:6.1g:480g;The prefabricated ecological composite wallboard 1 that adopts the external thermal insulation treatment of foamed cement is to coat the outer surface of the prefabricated ecological composite wallboard 1 with polymer bonded mortar, then arrange foamed cement on the polymer bonded mortar, and then Apply polymer anti-crack mortar on the foamed cement, and press alkali-resistant glass mesh cloth into the polymer anti-crack mortar. The foamed cement mix ratio is cement: fly ash: mineral powder: silicon powder: hair Foam agent: foam stabilizer: polypropylene fiber: water=1.04kg: 0.5kg: 0.5kg: 10g: 3.5L: 2.25L: 6.1g: 480g;

所述采用保温砂浆外保温处理是在预制生态复合墙板1的外侧面上涂覆聚合物粘结砂浆,然后在聚合物粘结砂浆上喷涂或浇筑保温砂浆,再在保温砂浆上涂抹聚合物抗裂砂浆,并在聚合物抗裂砂浆中压入耐碱玻璃网格布,所述保温砂浆配合比为水:水泥:EPS颗粒:玻化微珠:硫酸钙晶须:胶粉:纤维素醚=1.04kg:1kg:3.5L:2.25L:9g:15g:6g;The external thermal insulation treatment with thermal insulation mortar is to coat polymer bonding mortar on the outer surface of the prefabricated ecological composite wallboard 1, then spray or pour thermal insulation mortar on the polymer bonding mortar, and then smear polymer on the thermal insulation mortar. Anti-cracking mortar, and press alkali-resistant glass mesh cloth into the polymer anti-cracking mortar. The mixing ratio of the thermal insulation mortar is water: cement: EPS particles: vitrified microbeads: calcium sulfate whiskers: rubber powder: cellulose Ether=1.04kg: 1kg:3.5L:2.25L:9g:15g:6g;

所述采用XPS夹心保温处理是在预制生态复合墙板1的外侧面上涂覆聚合物粘结砂浆,然后在聚合物粘结砂浆上铺设XPS保温板,再在XPS保温板上安装钢丝网,并在XPS保温板和钢丝网上浇筑混凝土。The XPS sandwich insulation treatment is to coat the outer surface of the prefabricated ecological composite wallboard 1 with polymer bonding mortar, then lay XPS insulation board on the polymer bonding mortar, and then install steel wire mesh on the XPS insulation board, Concrete was poured on the XPS insulation board and steel wire mesh.

本发明还提供了该绿色装配式生态民居的建造方法,包括如下步骤:The present invention also provides a construction method of the green prefabricated ecological dwelling, comprising the following steps:

步骤1,生产预制生态复合墙板1:Step 1, producing prefabricated ecological composite wall panels 1:

首先组装钢模板,制作钢筋骨架,钢筋骨架入模,摆放生态块材;然后用混凝土浇筑,形成初步墙板;最后标准养护1~2d,拆除钢模板,形成预制生态复合墙板1;First assemble the steel formwork, make the steel skeleton, put the steel skeleton into the mold, and place the ecological blocks; then pour concrete to form a preliminary wall panel; finally, standard maintenance for 1-2 days, remove the steel formwork, and form a prefabricated ecological composite wall panel 1;

步骤2,生产预制叠合楼板5:Step 2, producing prefabricated laminated slabs 5:

首先组装粗糙面专用钢模板,绑扎钢筋网片;然后用混凝土浇筑,形成初步叠合板;最后标准养护1~2d,拆除钢模板,形成具有一定承载力的预制叠合楼板5;First assemble the special steel formwork for the rough surface and bind the reinforcement mesh; then pour concrete to form a preliminary laminated slab; finally standardize the maintenance for 1 to 2 days and remove the steel formwork to form a prefabricated laminated floor 5 with a certain bearing capacity;

步骤3,预制构件安装:Step 3, prefabricated component installation:

当预制生态复合墙板1强度达到设计值的75%以上时,首先润湿墙基地面,铺设墙板底部砂浆;吊装预制生态复合墙板1,调整预制生态复合墙板1定位及就位,预制生态复合墙板1的水平连接钢筋分别与现浇竖向边缘构件2、现浇连接柱3以及现浇暗梁4的纵筋嵌套,完成预制生态复合墙板1安装,然后开始新型带肋底板叠合楼板5的安装,调整预制叠合楼板5定位及就位,预制叠合楼板5的水平连接筋也现浇暗梁4的纵筋嵌套,最后进行现浇竖向边缘构件2、现浇连接柱3以及现浇暗梁4的模板支护、混凝土浇筑,从而形成装配式复合墙体;When the strength of the prefabricated ecological composite wallboard 1 reaches more than 75% of the design value, first wet the ground of the wall base and lay the mortar at the bottom of the wallboard; hoist the prefabricated ecological composite wallboard 1, adjust the positioning and position of the prefabricated ecological composite wallboard 1, The horizontal connecting steel bars of the prefabricated ecological composite wall panel 1 are respectively nested with the longitudinal reinforcement of the cast-in-place vertical edge member 2, the cast-in-place connecting column 3 and the cast-in-place concealed beam 4, and the installation of the prefabricated ecological composite wall panel 1 is completed, and then the new belt is started. The installation of the rib-bottom laminated floor 5 adjusts the positioning and positioning of the prefabricated laminated floor 5, the horizontal connecting ribs of the prefabricated laminated floor 5 are also nested with the longitudinal reinforcement of the cast-in-place concealed beam 4, and finally the cast-in-place vertical edge member 2 , formwork support and concrete pouring of cast-in-place connecting columns 3 and cast-in-place concealed beams 4, thereby forming a prefabricated composite wall;

步骤4,屋顶及辅助系统安装。Step 4, roof and auxiliary system installation.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、预制生态复合墙板与预制叠合楼板等关键部品均采用工厂化生产方式,在提高预制构件品质的同时,也实现关键部品的规格化、统一化及多样化,以满足各地村镇住宅建设不同套型的多样化需求。1. Key components such as prefabricated ecological composite wall panels and prefabricated laminated floors adopt factory production methods. While improving the quality of prefabricated components, they also realize the standardization, unification and diversification of key components to meet the needs of residential construction in villages and towns in various places. Diversified needs of different sets.

2、复合墙板内填的生态材料,因地制宜、就地取材、生态节能,取代传统粘土砖,可有效缓解原材料的消耗,同时也解决了一部分城市废弃物的循环利用问题。2. The ecological materials filled in the composite wall panels are adapted to local conditions, local materials, ecological and energy-saving, replacing traditional clay bricks, which can effectively alleviate the consumption of raw materials, and also solve the recycling problem of part of urban waste.

3、与传统的村镇住宅建设相比,绿色生态农居采用工业化生产、专业化配送及装配化施工的建造模式,施工现场主要依靠专业化机械,劳动力使用少且精,自动化程度高,施工速度快,基本可实现1~3d内主体结构搭建完成,保障了村镇住宅质量的稳定性和精确性,满足建筑整体质量性能的要求。3. Compared with the traditional village and town housing construction, the green ecological farmhouse adopts the construction mode of industrialized production, specialized distribution and assembly construction. The construction site mainly relies on specialized machinery, the labor force is less and refined, the degree of automation is high, and the construction speed is high. Fast, basically the main structure can be completed within 1 to 3 days, which ensures the stability and accuracy of the village and town housing quality and meets the requirements of the overall quality and performance of the building.

4、绿色装配式生态民居工业化建设方式及成套集成技术的运用,可实现村镇住宅多种建筑节能目标,满足建筑的高效率、高品质、低资源消耗和低环境影响的需求,也是推进我国农村住宅产业化的一种合理有效的途径,顺应可持续发展的时代潮流。4. The industrial construction method of green prefabricated ecological dwellings and the application of complete sets of integrated technologies can achieve various building energy-saving goals for villages and towns, meet the needs of high efficiency, high quality, low resource consumption and low environmental impact of buildings, and also promote my country's rural areas. A reasonable and effective way of housing industrialization conforms to the trend of sustainable development.

5、选用的三种墙体保温方式,保温层可与结构层一体化卧式施工,大大提高生产效率。并且具有很好的防火性能和耐候性能,可做到与结构同寿命。且可避免冷热桥现象产生,保温效果良好,可适应我国寒冷地区的节能保温要求。5. Three wall insulation methods are selected, and the insulation layer can be integrated with the structural layer in horizontal construction, which greatly improves production efficiency. And it has very good fire resistance and weather resistance, and can achieve the same life as the structure. And it can avoid the cold and heat bridge phenomenon, and the heat preservation effect is good, which can meet the energy-saving heat preservation requirements of cold regions in my country.

6、选用的两种预制叠合楼板,能有效缓解传统原材料的消耗问题,具有节能环保、绿色生态等优点。其叠合面形式中,拉毛处理增加了叠合面的粗糙程度,十字肋结构提高了整体刚度,具有整体性好,抗震性能优越,自重轻以及有较强的粘结抗剪能力等优点,有利于建筑构件产业化,利于工厂加工,现场装配,大大提高施工效率,缩短工期。6. The two prefabricated laminated floor slabs selected can effectively alleviate the consumption of traditional raw materials, and have the advantages of energy saving, environmental protection, and green ecology. In the form of the superimposed surface, the roughness of the superimposed surface is increased by the napping treatment, and the overall rigidity is improved by the cross-rib structure, which has the advantages of good integrity, superior seismic performance, light weight, and strong bonded shear resistance. It is conducive to the industrialization of building components, factory processing and on-site assembly, greatly improving construction efficiency and shortening the construction period.

附图说明Description of drawings

图1是本发明墙体拼装示意图。Fig. 1 is a schematic diagram of wall assembly of the present invention.

图2是本发明预制生态复合墙板结构示意图。Fig. 2 is a schematic diagram of the structure of the prefabricated ecological composite wallboard of the present invention.

图3是本发明预制叠合楼板结构示意图。Fig. 3 is a schematic diagram of the structure of the prefabricated laminated floor slab of the present invention.

图4是本发明建造的绿色装配式生态民居示意图。Fig. 4 is a schematic diagram of a green prefabricated ecological dwelling house constructed by the present invention.

具体实施方式detailed description

下面结合附图和实施例详细说明本发明的实施方式。The implementation of the present invention will be described in detail below in conjunction with the drawings and examples.

本发明一种绿色装配式生态民居,包括墙体与屋顶,其中墙体如图1所示,包括墙板底部砂浆,在墙板底部砂浆上安装有预制生态复合墙板1,预制生态复合墙板1的水平连接钢筋分别与现浇竖向边缘构件2、现浇连接柱3以及现浇暗梁4的纵筋嵌套,现浇暗梁4的纵筋同时与预制叠合楼板5的水平连接筋嵌套,实现预制生态复合墙板1与预制叠合楼板5的连接,在所述现浇竖向边缘构件2、现浇连接柱3以及现浇暗梁4外浇筑有混凝土。A green prefabricated ecological dwelling of the present invention includes a wall and a roof, wherein the wall, as shown in Figure 1, includes a mortar at the bottom of the wallboard, and a prefabricated ecological composite wallboard 1 is installed on the mortar at the bottom of the wallboard, the prefabricated ecological composite wall The horizontal connecting reinforcement of the slab 1 is respectively nested with the longitudinal reinforcement of the cast-in-place vertical edge member 2, the cast-in-place connecting column 3 and the cast-in-place concealed beam 4, and the longitudinal reinforcement of the cast-in-place concealed beam 4 is also nested with the horizontal reinforcement of the prefabricated laminated floor 5 The connecting ribs are nested to realize the connection between the prefabricated ecological composite wall panel 1 and the prefabricated laminated floor slab 5, and concrete is poured outside the cast-in-place vertical edge member 2, the cast-in-place connecting column 3 and the cast-in-place concealed beam 4.

其中:in:

预制生态复合墙板1,如图2所示,以截面和配筋较小的混凝土框格,内嵌以工业废料为主的生态块材11组成,具有纵筋8、横筋9、肋梁7与肋柱6,生态块材11位于肋梁7与肋柱6形成的框格中,配以纵筋8和横筋9,整个预制生态复合墙板1具有强度较高、延性好、抗震性能优等特点。The prefabricated ecological composite wall panel 1, as shown in Figure 2, is composed of a concrete frame with a small cross-section and reinforcement, embedded with ecological blocks 11 mainly made of industrial waste, and has longitudinal reinforcement 8, horizontal reinforcement 9, rib beam 7 With the rib column 6, the ecological block 11 is located in the frame formed by the rib beam 7 and the rib column 6, together with the longitudinal rib 8 and the transverse rib 9, the whole prefabricated ecological composite wall panel 1 has high strength, good ductility, and excellent seismic performance. features.

根据本发明,作为外墙的预制生态复合墙板1可采用发泡水泥外保温处理、保温砂浆外保温处理或XPS夹心保温处理。According to the present invention, the prefabricated ecological composite wallboard 1 used as the exterior wall can adopt foam cement external heat preservation treatment, thermal insulation mortar external heat preservation treatment or XPS sandwich heat preservation treatment.

其制造过程分别如下:The manufacturing process is as follows:

发泡水泥外保温处理:Foam cement external insulation treatment:

在预制生态复合墙板1的外侧面上涂覆10mm厚聚合物粘结砂浆,然后在聚合物粘结砂浆上浇筑拌合均匀的发泡水泥,并控制厚度为40mm,待强度达到设计值的75%以上后拆模养护;最终,标准养护28天,形成气—固结构的发泡水泥,然后用工具将其表面平整,再在发泡水泥上涂抹10mm厚聚合物抗裂砂浆,并在聚合物抗裂砂浆中压入耐碱玻璃网格布,其中发泡水泥配合比为水泥:粉煤灰:矿粉:硅粉:发泡剂:稳泡剂:聚丙烯纤维:水=1.04kg:0.5kg:0.5kg:10g:3.5L:2.25L:6.1g:480g。Coat 10mm thick polymer bonding mortar on the outer surface of prefabricated ecological composite wallboard 1, then pour and mix evenly foamed cement on the polymer bonding mortar, and control the thickness to be 40mm, until the strength reaches the design value After 75% or more, the formwork is removed for maintenance; finally, the standard maintenance is 28 days to form a foamed cement with an air-solid structure, and then the surface is leveled with tools, and then 10mm thick polymer anti-cracking mortar is applied on the foamed cement, and the Alkali-resistant glass mesh cloth is pressed into the polymer anti-cracking mortar, and the foaming cement mix ratio is cement: fly ash: mineral powder: silicon powder: foaming agent: foam stabilizer: polypropylene fiber: water = 1.04kg : 0.5kg: 0.5kg: 10g: 3.5L: 2.25L: 6.1g: 480g.

采用保温砂浆外保温处理:Using thermal insulation mortar for external thermal insulation treatment:

在预制生态复合墙板1的外侧面上涂覆10mm厚聚合物粘结砂浆,然后在聚合物粘结砂浆上喷涂或浇筑35mm厚保温砂浆,平整后,静停两个小时,再在保温砂浆上涂抹10mm厚聚合物抗裂砂浆,并在聚合物抗裂砂浆中压入耐碱玻璃网格布,所述保温砂浆配合比为水:水泥:EPS颗粒:玻化微珠:硫酸钙晶须:胶粉:纤维素醚=1.04kg:1kg:3.5L:2.25L:9g:15g:6g。Coat 10mm thick polymer bonding mortar on the outer surface of prefabricated ecological composite wallboard 1, then spray or pour 35mm thick thermal insulation mortar on the polymer bonding mortar, after leveling, stop for two hours, and then apply thermal insulation mortar Apply 10mm thick polymer anti-crack mortar, and press alkali-resistant glass mesh cloth into the polymer anti-crack mortar. The mixing ratio of the thermal insulation mortar is water: cement: EPS particles: vitrified microbeads: calcium sulfate whiskers : rubber powder: cellulose ether=1.04kg: 1kg: 3.5L: 2.25L: 9g: 15g: 6g.

采用XPS夹心保温处理:Using XPS sandwich insulation treatment:

在预制生态复合墙板1的外侧面上涂覆聚合物粘结砂浆,然后在聚合物粘结砂浆上铺设XPS保温板,再在XPS保温板上安装钢丝网,并在XPS保温板和钢丝网上浇筑混凝土。Coating polymer bonding mortar on the outer surface of the prefabricated ecological composite wallboard 1, then laying XPS thermal insulation board on the polymer bonding mortar, then installing steel wire mesh on the XPS thermal insulation board, and installing the XPS thermal insulation board and the steel wire mesh Pouring concrete.

预制叠合楼板5,如图3所示,由预制底板部分与现浇部分组成,其中预制底板12在加工厂内制作,内置有钢筋网片10,施工吊装就位后,在其上现浇一层混凝土而形成整体结构,具有构件质量好、施工速度快,可节省大量模板和支承等优点。The prefabricated laminated floor 5, as shown in Figure 3, is composed of a prefabricated bottom slab and a cast-in-place part, wherein the prefabricated bottom slab 12 is made in the processing plant, and has a built-in steel mesh 10, which is cast-in-place after the construction is hoisted in place. One layer of concrete forms the overall structure, which has the advantages of good component quality, fast construction speed, and can save a lot of formwork and supports.

本发明选择性能和负荷能力均良好的机械设备,完成预制生态复合墙板1、预制叠合楼板5的快速生产、配送及现场装配,实现1~3d内主体结构基本搭建完成。The present invention selects mechanical equipment with good performance and load capacity, completes rapid production, distribution and on-site assembly of prefabricated ecological composite wall panels 1 and prefabricated laminated floor slabs 5, and basically completes the main structure within 1 to 3 days.

4、绿色节能技术集成:针对特色生态民居设计、建筑环境和生态保护、能源节约等方面开展多种建筑技术集成。4. Green and energy-saving technology integration: Carry out a variety of building technology integration in terms of characteristic ecological residential design, architectural environment and ecological protection, energy conservation, etc.

本发明绿色装配式生态民居的建造方法,包括如下步骤:The construction method of the green prefabricated ecological residential house of the present invention comprises the following steps:

步骤一:预制生态复合墙板1的生产。首先组装专用钢模板,钢筋骨架制作,墙体钢筋骨架入模,随即摆放生态块材;然后用混凝土浇筑,墙板初步形成;最后标准养护1~2d,拆除钢模板,即可形成预制生态复合墙板1。过程中可根据需要进行相应的保温处理。Step 1: Production of prefabricated ecological composite wall panels 1 . First assemble the special steel formwork, make the steel skeleton, put the steel skeleton of the wall into the mould, and then place the ecological blocks; then pour concrete, and the wall panel is initially formed; finally, the standard maintenance is 1 to 2 days, and the steel formwork is removed, and the prefabricated ecology can be formed Composite wall panels1. During the process, the corresponding heat preservation treatment can be carried out as needed.

步骤二:预制叠合楼板5的生产。首先组装粗糙面专用钢模板,绑扎钢筋网片;然后用混凝土浇筑,形成初步叠合板;最后标准养护1~2d,拆除钢模板,形成具有一定承载力的预制叠合楼板5。Step 2: Production of the prefabricated laminated floor slab 5 . First assemble the special steel formwork for the rough surface and bind the reinforcement mesh; then pour concrete to form a preliminary laminated slab; finally standardize the maintenance for 1 to 2 days to remove the steel formwork to form a prefabricated laminated floor 5 with a certain bearing capacity.

本发明预制叠合楼板5可以为钢纤维污泥制陶粒混凝土十字肋底板叠合楼板或钢纤维再生砖粒混凝土单肋底板叠合楼板。结构及制备过程分别如下:The prefabricated laminated floor 5 of the present invention can be a laminated floor with ceramsite concrete cross-rib floor made of steel fiber sludge or a laminated floor with steel fiber regenerated brick concrete single-rib floor. The structure and preparation process are as follows:

钢纤维污泥制陶粒混凝土十字肋底板叠合楼板,包括带有十字肋的钢纤维污泥制陶粒混凝土预制底板,在钢纤维污泥制陶粒混凝土预制底板上带十字肋的一面有现浇混凝土层,钢纤维污泥制陶粒混凝土预制底板中,每立方米混凝土中含有钢纤维78kg、污泥陶粒750kg、水200kg、水泥430kg以及砂700kg,钢纤维污泥制陶粒混凝土预制底板上带十字肋的一面上沿纵向拉毛制造出粗糙面,钢纤维污泥制陶粒混凝土预制底板中有底板钢筋网片,十字肋中沿其长度方向有纵向的十字肋配筋。其制备包括:Steel fiber sludge made ceramsite concrete cross-rib floor composite floor, including steel fiber sludge ceramsite concrete prefabricated floor with cross ribs, on the side of steel fiber sludge ceramsite concrete prefabricated floor with cross ribs In-situ concrete layer, ceramsite concrete prefabricated floor made of steel fiber sludge, each cubic meter of concrete contains 78kg of steel fiber, 750kg of sludge ceramsite, 200kg of water, 430kg of cement and 700kg of sand, ceramsite concrete made of steel fiber sludge The side of the prefabricated base plate with cross ribs is roughened longitudinally to create a rough surface. The prefabricated base plate made of steel fiber sludge ceramsite concrete has a bottom plate reinforcement mesh, and the cross ribs have longitudinal cross rib reinforcement along its length. Its preparation includes:

1,钢纤维污泥制陶粒混凝土的制备:1. Preparation of ceramsite concrete made of steel fiber sludge:

首先将钢纤维和污泥陶粒混合搅拌使得钢纤维分散在污泥陶粒中;再将砂和水泥与钢纤维和污泥陶粒的混合物混合,先干搅拌再加水搅拌;搅拌时间与普通混凝土一致;First, mix and stir the steel fiber and sludge ceramsite to disperse the steel fiber in the sludge ceramsite; then mix sand and cement with the mixture of steel fiber and sludge ceramsite, first dry stirring and then water stirring; the mixing time is the same as that of ordinary Concrete Consistent;

2,预制底板的制备:2. Preparation of the prefabricated bottom plate:

先场地找平,然后制作预制底板的木模板,铺设并绑扎底板钢筋网片,固定好十字肋的模板,铺设十字肋配筋;然后用钢纤维污泥陶粒混凝土浇筑,预制底板初步形成;待底板上层抹平后沿纵向拉毛制造出粗糙面;最后标准养护14d,拆除模板,形成带有十字肋的钢纤维污泥制陶粒混凝土预制底板;Level the site first, then make the wooden formwork of the prefabricated floor, lay and bind the steel mesh of the floor, fix the formwork of the cross ribs, and lay the reinforcement of the cross ribs; then pour the steel fiber sludge ceramsite concrete, and the prefabricated floor is initially formed; After the upper layer of the bottom plate is smoothed, it is roughened along the longitudinal direction; the final standard maintenance is 14 days, and the formwork is removed to form a steel fiber sludge ceramsite concrete prefabricated bottom plate with cross ribs;

3,现浇混凝土层浇筑:3. Pouring of cast-in-place concrete layer:

当预制底板强度达到设计值的75%以上时,首先润湿底板表面,支设模板;然后铺设现浇混凝土层钢筋网片,浇筑混凝土,抹平后,标准养护28天。When the strength of the prefabricated bottom slab reaches more than 75% of the design value, first wet the surface of the bottom slab and support the formwork; then lay the cast-in-place concrete layer reinforcement mesh, pour concrete, and smooth it for 28 days of standard maintenance.

钢纤维再生砖粒混凝土单肋底板叠合楼板,包括带有单肋的钢纤维再生砖粒混凝土预制底板,在钢纤维再生砖粒混凝土预制底板上带单肋的一面有现浇混凝土层,所述钢纤维再生砖粒混凝土预制底板中,每立方米混凝土中含有钢纤维78kg、水泥500kg、水200kg、再生砖骨料1150kg以及砂500kg,所述钢纤维再生砖粒混凝土预制底板上带单肋的一面上沿纵向拉毛制造出粗糙面,所述钢纤维再生砖粒混凝土预制底板中有底板钢筋网片,单肋中沿其长度方向有纵向的单肋配筋。其制备包括:Steel fiber recycled brick-grain concrete single-rib floor composite floor, including steel fiber recycled brick-grain concrete prefabricated floor with single rib, on the side of the steel fiber recycled brick-grain concrete prefabricated floor with single rib, there is a cast-in-situ concrete layer, so In the steel fiber regenerated brick concrete prefabricated floor, each cubic meter of concrete contains 78kg of steel fiber, 500kg of cement, 200kg of water, 1150kg of recycled brick aggregate and 500kg of sand, and the steel fiber recycled brick concrete prefabricated floor has a single rib One side is roughened longitudinally to produce a rough surface. The steel fiber regenerated brick-grain concrete prefabricated floor has a bottom plate reinforcement mesh, and the single rib has a longitudinal single-rib reinforcement along its length direction. Its preparation includes:

参照图1和图2,本发明钢纤维再生砖粒混凝土单肋底板叠合楼板的制备包括如下步骤:Referring to Fig. 1 and Fig. 2, the preparation of the steel fiber regenerated brick grain concrete single-rib bottom slab laminated floor slab of the present invention comprises the following steps:

1,钢纤维再生砖粒混凝土的制备。首先将钢纤维和再生砖粒混合搅拌使得钢纤维分散在再生砖粒中;再将砂和水泥与钢纤维和再生砖粒的混合物混合,先干搅拌再加水搅拌;搅拌时间与普通混凝土一致;最后制得钢纤维再生砖粒混凝土。1. Preparation of steel fiber recycled brick-grain concrete. First, mix and stir the steel fiber and recycled brick particles to disperse the steel fiber in the recycled brick particles; then mix the mixture of sand and cement with the steel fiber and recycled brick particles, dry mixing first and then water mixing; the mixing time is the same as that of ordinary concrete; Finally, steel fiber recycled brick concrete is obtained.

2,预制底板生产。首先制作预制底板的木模板,且底板上的单肋模版也一并制作,绑扎钢筋网片;然后用钢纤维再生砖粒混凝土浇筑,预制底板初步形成;待底板上层抹平后拉毛制造出粗糙面;最后标准养护14d,拆除模板,即可形成带有单肋的钢纤维再生砖粒混凝土底板。2. Production of prefabricated floor. First, make the wooden formwork of the prefabricated bottom slab, and the single-rib template on the bottom slab is also made together, and the steel mesh is bound; then, the steel fiber recycled brick concrete is poured, and the prefabricated bottom slab is initially formed; Surface; the final standard maintenance is 14d, and the formwork is removed to form a steel fiber recycled brick-grain concrete floor with single ribs.

3,新型钢纤维再生砖粒混凝土楼板后浇层浇筑。当预制底板强度达到设计值的75%以上时,首先润湿底板表面,支设模版;然后铺设后浇层构造钢筋网片,浇筑混凝土,抹平后打扫周边环境。最后标准养护28天,从而形成新型钢纤维再生砖粒混凝土叠合楼板。3. Post-cast layer pouring of new steel fiber recycled brick concrete floor slab. When the strength of the prefabricated bottom slab reaches more than 75% of the design value, first wet the surface of the bottom slab and support the template; then lay the post-casting layer to construct the steel mesh, pour concrete, and clean the surrounding environment after smoothing. The final standard maintenance is 28 days, thus forming a new type of steel fiber recycled brick-grain concrete composite floor.

步骤三:预制构件运输、安装。通过机械设备完成预制构件的运输、安装,精确定位。当预制生态复合墙板1强度达到设计值的75%以上时,首先润湿墙基地面,铺设墙板底部砂浆;然后吊装预制生态复合墙板1,调整预制生态复合墙板1定位及就位,预制生态复合墙板1中的横筋9分别与现浇竖向边缘构件2、现浇连接柱3以及现浇暗梁4的纵筋嵌套。完成墙板安装,开始预制叠合楼板5的安装,调整预制叠合楼板5定位及就位,预制叠合楼板5的水平连接筋也与现浇暗梁4的纵筋嵌套,最后进行现浇竖向边缘构件2、现浇连接柱3以及现浇暗梁4的模板支护、混凝土浇筑,从而形成装配式复合墙体。Step 3: Transportation and installation of prefabricated components. The transportation, installation and precise positioning of prefabricated components are completed by mechanical equipment. When the strength of the prefabricated ecological composite wall panel 1 reaches more than 75% of the design value, first wet the ground of the wall base, and lay the mortar at the bottom of the wall panel; then hoist the prefabricated ecological composite wall panel 1, and adjust the positioning and position of the prefabricated ecological composite wall panel 1 , the transverse reinforcement 9 in the prefabricated ecological composite wall panel 1 is respectively nested with the longitudinal reinforcement of the cast-in-place vertical edge member 2 , the cast-in-place connecting column 3 and the cast-in-place concealed beam 4 . Complete the installation of the wall panels, start the installation of the prefabricated laminated floor 5, adjust the positioning and positioning of the prefabricated laminated floor 5, the horizontal connecting ribs of the prefabricated laminated floor 5 are also nested with the longitudinal reinforcement of the cast-in-place concealed beam 4, and finally carry out the on-site Formwork support and concrete pouring of vertical edge components 2, cast-in-place connecting columns 3 and cast-in-place concealed beams 4 are poured to form a prefabricated composite wall.

步骤四:将所需要的建筑风格,复合墙体保温技术,太阳能、室内采暖锅炉、地板辐射采暖等集热与保温系统,室外排污系统、同层排水技术以及节能照明系统运用到本次绿色装配式生态民居中村镇住宅中,拼装效果见图4。Step 4: Apply the required architectural style, composite wall insulation technology, solar energy, indoor heating boiler, floor radiant heating and other heat collection and insulation systems, outdoor sewage system, same-floor drainage technology and energy-saving lighting system to this green assembly As shown in Figure 4 for the assembly effect of the village and town houses in the ecological folk houses.

Claims (9)

1.一种绿色装配式生态民居,包括墙体与屋顶,其特征在于,所述墙体包括墙板底部砂浆,在墙板底部砂浆上安装有预制生态复合墙板(1),预制生态复合墙板(1)的水平连接钢筋分别与现浇竖向边缘构件(2)、现浇连接柱(3)以及现浇暗梁(4)的纵筋嵌套,现浇暗梁(4)的纵筋同时与预制叠合楼板(5)的水平连接筋嵌套,实现预制生态复合墙板(1)与预制叠合楼板(5)的连接,在所述现浇竖向边缘构件(2)、现浇连接柱(3)以及现浇暗梁(4)外浇筑有混凝土。1. A green prefabricated ecological dwelling, comprising a body of wall and a roof, characterized in that the body of wall comprises a mortar at the bottom of the wallboard, and a prefabricated ecological composite wallboard (1) is installed on the mortar at the bottom of the wallboard, and the prefabricated ecological composite wallboard (1) is The horizontal connecting steel bars of the wall panels (1) are respectively nested with the cast-in-place vertical edge members (2), the cast-in-place connecting columns (3) and the longitudinal bars of the cast-in-place concealed beams (4), and the cast-in-place concealed beams (4) The longitudinal ribs are nested with the horizontal connecting ribs of the prefabricated laminated floor (5) at the same time to realize the connection between the prefabricated ecological composite wall panel (1) and the prefabricated laminated floor (5). , the cast-in-situ connecting column (3) and the cast-in-situ concealed beam (4) are poured with concrete. 2.根据权利要求1所述绿色装配式生态民居,其特征在于,所述预制生态复合墙板(1)由嵌有生态块材(11)的钢筋混凝土框格构成。2. The green prefabricated ecological residential house according to claim 1, characterized in that, the prefabricated ecological composite wall panel (1) is composed of a reinforced concrete grid embedded with ecological blocks (11). 3.根据权利要求1所述绿色装配式生态民居,其特征在于,所述生态块材(11)为粉煤灰加气混凝土砌块。3. The green prefabricated ecological residential house according to claim 1, characterized in that, the ecological blocks (11) are fly ash aerated concrete blocks. 4.根据权利要求3所述绿色装配式生态民居,其特征在于,所述粉煤灰加气混凝土砌块以粉煤灰、生石灰和水泥为主要原料,以石膏为调节材料,按一定配合比与水搅拌成混合料浆.加入发气剂铝粉膏,发生一系列物理和化学反应,料浆稠化、硬化成加气混凝土坯体,经切割成需要尺寸后,经过高压饱和蒸汽养护而成。4. The green prefabricated ecological dwelling according to claim 3, characterized in that, the fly ash aerated concrete block uses fly ash, quicklime and cement as the main raw materials, and gypsum as the adjustment material, according to a certain mix ratio Stir with water to form a mixed slurry. Add air-generating agent aluminum powder paste, a series of physical and chemical reactions occur, the slurry thickens and hardens into an air-entrained concrete body, which is cut into the required size and then cured by high-pressure saturated steam. become. 5.根据权利要求1所述绿色装配式生态民居,其特征在于,所述预制叠合楼板(5)为钢纤维污泥制陶粒混凝土十字肋底板叠合楼板或钢纤维再生砖粒混凝土单肋底板叠合楼板,位于上下两层预制生态复合墙板(1)之间,与预制生态复合墙板(1)之间通过现浇暗梁(4)实现连接,预制叠合楼板(5)与现浇暗梁(4)浇在一起,预制叠合楼板(5)的后浇层与现浇暗梁(4)顶部平齐。5. The green prefabricated ecological dwelling according to claim 1, characterized in that, the prefabricated laminated floor (5) is a composite floor made of steel fiber sludge ceramsite concrete cross-rib floor or steel fiber regenerated brick concrete The rib-bottom laminated floor is located between the upper and lower layers of prefabricated ecological composite wall panels (1), and is connected with the prefabricated ecological composite wallboard (1) through cast-in-place hidden beams (4), and the prefabricated laminated floor (5) It is poured together with the cast-in-place concealed beam (4), and the post-cast layer of the prefabricated laminated floor slab (5) is flush with the top of the cast-in-place concealed beam (4). 6.根据权利要求5所述绿色装配式生态民居,其特征在于,所述钢纤维污泥制陶粒混凝土十字肋底板叠合楼板,包括带有十字肋的钢纤维污泥制陶粒混凝土预制底板,在钢纤维污泥制陶粒混凝土预制底板上带十字肋的一面有现浇混凝土层,所述钢纤维污泥制陶粒混凝土预制底板中,每立方米混凝土中含有钢纤维78kg、污泥陶粒750kg、水200kg、水泥430kg以及砂700kg,所述钢纤维污泥制陶粒混凝土预制底板上带十字肋的一面上沿纵向拉毛制造出粗糙面,所述钢纤维污泥制陶粒混凝土预制底板中有底板钢筋网片,十字肋中沿其长度方向有纵向的十字肋配筋;6. The green prefabricated ecological dwelling according to claim 5, characterized in that, said steel fiber sludge-made ceramsite concrete cross-rib bottom slab laminated floor slab comprises prefabricated steel-fiber sludge ceramsite concrete with cross-ribs Bottom plate, there is a cast-in-situ concrete layer on the side with cross ribs on the ceramsite concrete prefabricated bottom plate made of steel fiber sludge. In the ceramsite concrete prefabricated bottom plate made of steel fiber sludge, the concrete contains 78kg of steel fibers, sewage 750kg of mud ceramsite, 200kg of water, 430kg of cement and 700kg of sand, the surface of the prefabricated floor of the ceramsite concrete prefabricated by the steel fiber sludge is roughened longitudinally to produce a rough surface, and the ceramsite made of the steel fiber sludge The concrete prefabricated bottom slab has bottom slab reinforcement mesh, and the cross ribs have longitudinal cross rib reinforcement along its length direction; 所述钢纤维再生砖粒混凝土单肋底板叠合楼板,包括带有单肋的钢纤维再生砖粒混凝土预制底板,在钢纤维再生砖粒混凝土预制底板上带单肋的一面有现浇混凝土层,所述钢纤维再生砖粒混凝土预制底板中,每立方米混凝土中含有钢纤维78kg、水泥500kg、水200kg、再生砖骨料1150kg以及砂500kg,所述钢纤维再生砖粒混凝土预制底板上带单肋的一面上沿纵向拉毛制造出粗糙面,所述钢纤维再生砖粒混凝土预制底板中有底板钢筋网片,单肋中沿其长度方向有纵向的单肋配筋。The steel fiber recycled brick concrete single-rib floor laminated floor includes a steel fiber recycled brick concrete prefabricated floor with a single rib, and there is a cast-in-situ concrete layer on the side of the steel fiber recycled brick concrete prefabricated floor with a single rib , in the steel fiber regenerated brick concrete prefabricated floor, each cubic meter of concrete contains 78kg of steel fiber, 500kg of cement, 200kg of water, 1150kg of recycled brick aggregate and 500kg of sand, and the steel fiber recycled brick concrete prefabricated floor has One side of the single rib is longitudinally roughened to produce a rough surface, the steel fiber regenerated brick-grain concrete prefabricated bottom plate has a bottom plate reinforcement mesh, and the single rib has a longitudinal single rib reinforcement along its length direction. 7.根据权利要求1所述绿色装配式生态民居,其特征在于,作为外墙的预制生态复合墙板(1)采用发泡水泥外保温处理、保温砂浆外保温处理或XPS夹心保温处理。7. The green prefabricated ecological residential house according to claim 1, characterized in that, the prefabricated ecological composite wallboard (1) used as the exterior wall adopts foam cement external insulation treatment, thermal insulation mortar external insulation treatment or XPS sandwich insulation treatment. 8.根据权利要求7所述绿色装配式生态民居,其特征在于,所述采用发泡水泥外保温处理的预制生态复合墙板(1)是在预制生态复合墙板(1)的外侧面上涂覆聚合物粘结砂浆,然后在聚合物粘结砂浆上设置发泡水泥,再在发泡水泥上涂抹聚合物抗裂砂浆,并在聚合物抗裂砂浆中压入耐碱玻璃网格布,所述发泡水泥配合比为水泥:粉煤灰:矿粉:硅粉:发泡剂:稳泡剂:聚丙烯纤维:水=1.04kg:0.5kg:0.5kg:10g:3.5L:2.25L:6.1g:480g;8. The green prefabricated ecological residential house according to claim 7, characterized in that, the prefabricated ecological composite wallboard (1) that adopts foam cement external insulation treatment is on the outer surface of the prefabricated ecological composite wallboard (1) Coat polymer bonded mortar, then set foam cement on the polymer bond mortar, then apply polymer anti-crack mortar on the foam cement, and press alkali-resistant glass mesh cloth into the polymer anti-crack mortar , the mixing ratio of the foamed cement is cement: fly ash: mineral powder: silicon powder: foaming agent: foam stabilizer: polypropylene fiber: water=1.04kg: 0.5kg: 0.5kg: 10g: 3.5L: 2.25 L:6.1g:480g; 所述采用保温砂浆外保温处理是在预制生态复合墙板(1)的外侧面上涂覆聚合物粘结砂浆,然后在聚合物粘结砂浆上喷涂或浇筑保温砂浆,再在保温砂浆上涂抹聚合物抗裂砂浆,并在聚合物抗裂砂浆中压入耐碱玻璃网格布,所述保温砂浆配合比为水:水泥:EPS颗粒:玻化微珠:硫酸钙晶须:胶粉:纤维素醚=1.04kg:1kg:3.5L:2.25L:9g:15g:6g;The external thermal insulation treatment with thermal insulation mortar is to coat polymer bonding mortar on the outer surface of the prefabricated ecological composite wallboard (1), then spray or pour thermal insulation mortar on the polymer bonding mortar, and then smear on the thermal insulation mortar Polymer anti-crack mortar, and alkali-resistant glass mesh cloth is pressed into the polymer anti-crack mortar. The mixture ratio of the thermal insulation mortar is water: cement: EPS particles: vitrified microbeads: calcium sulfate whiskers: rubber powder: Cellulose ether=1.04kg: 1kg:3.5L:2.25L:9g:15g:6g; 所述采用XPS夹心保温处理是在预制生态复合墙板(1)的外侧面上涂覆聚合物粘结砂浆,然后在聚合物粘结砂浆上铺设XPS保温板,再在XPS保温板上安装钢丝网,并在XPS保温板和钢丝网上浇筑混凝土。The XPS sandwich insulation treatment is to coat the outer surface of the prefabricated ecological composite wallboard (1) with polymer bonding mortar, then lay XPS insulation boards on the polymer bonding mortar, and then install steel wires on the XPS insulation boards. net, and pour concrete over XPS insulation panels and wire mesh. 9.一种绿色装配式生态民居的建造方法,其特征在于,包括如下步骤:9. A method for building a green prefabricated ecological dwelling, characterized in that it comprises the following steps: 步骤1,生产预制生态复合墙板(1):Step 1, producing prefabricated ecological composite wall panels (1): 首先组装钢模板,制作钢筋骨架,钢筋骨架入模,摆放生态块材;然后用混凝土浇筑,形成初步墙板;最后标准养护1~2d,拆除钢模板,形成预制生态复合墙板(1);First assemble the steel formwork, make the steel skeleton, put the steel skeleton into the mold, and place the ecological blocks; then pour concrete to form a preliminary wall panel; finally standard maintenance for 1 to 2 days, remove the steel formwork to form a prefabricated ecological composite wall panel (1) ; 步骤2,生产预制叠合楼板(5):Step 2, producing prefabricated laminated slabs (5): 首先组装粗糙面专用钢模板,绑扎钢筋网片;然后用混凝土浇筑,形成初步叠合板;最后标准养护1~2d,拆除钢模板,形成具有一定承载力的预制叠合楼板(5);First assemble the special steel formwork for the rough surface, and bind the reinforcement mesh; then pour concrete to form a preliminary laminated slab; finally standardize the maintenance for 1 to 2 days, remove the steel formwork, and form a prefabricated laminated floor with a certain bearing capacity (5); 步骤3,预制构件安装:Step 3, prefabricated component installation: 当预制生态复合墙板(1)强度达到设计值的75%以上时,首先润湿墙基地面,铺设墙板底部砂浆;吊装预制生态复合墙板(1),调整预制生态复合墙板(1)定位及就位,预制生态复合墙板(1)的水平连接钢筋分别与现浇竖向边缘构件(2)、现浇连接柱(3)以及现浇暗梁(4)的纵筋嵌套,完成预制生态复合墙板(1)安装,然后开始新型带肋底板叠合楼板(5)的安装,调整预制叠合楼板(5)定位及就位,预制叠合楼板(5)的水平连接筋也现浇暗梁(4)的纵筋嵌套,最后进行现浇竖向边缘构件(2)、现浇连接柱(3)以及现浇暗梁(4)的模板支护、混凝土浇筑,从而形成装配式复合墙体;When the strength of the prefabricated ecological composite wallboard (1) reaches more than 75% of the design value, first wet the base of the wall, and lay the mortar at the bottom of the wallboard; hoist the prefabricated ecological composite wallboard (1), and adjust the prefabricated ecological composite wallboard (1) ) positioning and in place, the horizontal connecting reinforcement of the prefabricated ecological composite wall panel (1) is respectively nested with the longitudinal reinforcement of the cast-in-place vertical edge member (2), the cast-in-place connecting column (3) and the cast-in-place concealed beam (4) , complete the installation of the prefabricated ecological composite wall panel (1), and then start the installation of the new ribbed floor laminated floor (5), adjust the positioning and positioning of the prefabricated laminated floor (5), and the horizontal connection of the prefabricated laminated floor (5) The reinforcement is also nested with the longitudinal reinforcement of the cast-in-place concealed beam (4), and finally the formwork support and concrete pouring of the cast-in-place vertical edge member (2), cast-in-place connecting column (3) and cast-in-place concealed beam (4) are carried out. Thus forming a prefabricated composite wall; 步骤4,屋顶及辅助系统安装。Step 4, roof and auxiliary system installation.
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CN106499045A (en) * 2016-11-17 2017-03-15 西咸新区矩阵实业有限公司 A kind of prefabricated composite construction parapet and construction method
CN106522359A (en) * 2016-11-17 2017-03-22 西咸新区矩阵实业有限公司 Total-prefabricated rural residential class composite wall structure system and construction method thereof
CN106522359B (en) * 2016-11-17 2022-03-11 西咸新区矩阵实业有限公司 Fully-assembled village and town dwelling type composite wall structure system and construction method thereof
CN106978862A (en) * 2017-04-20 2017-07-25 贵州蓝图新材料股份有限公司 A kind of ardealite combined wall with spelling joint
CN106978863A (en) * 2017-04-20 2017-07-25 贵州蓝图新材料股份有限公司 A kind of prefabricated ardealite combined wall
CN109113349A (en) * 2017-06-24 2019-01-01 李聪 A kind of positioning device and its localization method of precast floor slab
CN108867938A (en) * 2018-09-04 2018-11-23 中冶建筑研究总院有限公司 A kind of wall beam unit and its connection structure for assembled-type house system
CN109811932A (en) * 2019-02-18 2019-05-28 河南工业大学 A kind of ecological composite wall structure and construction method thereof
CN109811933A (en) * 2019-02-18 2019-05-28 河南工业大学 An ecological composite wall and its construction technology
CN110344535A (en) * 2019-06-29 2019-10-18 河南强耐新材股份有限公司 A kind of prefabricated assembled combined wall board and construction method realized concealed beam and exempt from formwork
CN115726605A (en) * 2022-12-09 2023-03-03 山东惠晟建筑科技有限公司 Low-short village and town energy-saving house suitable for coastal region and construction method

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