CN103112078A - Method for manufacturing integrated combined composite light waterproof wallboard - Google Patents
Method for manufacturing integrated combined composite light waterproof wallboard Download PDFInfo
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- CN103112078A CN103112078A CN 201310054983 CN201310054983A CN103112078A CN 103112078 A CN103112078 A CN 103112078A CN 201310054983 CN201310054983 CN 201310054983 CN 201310054983 A CN201310054983 A CN 201310054983A CN 103112078 A CN103112078 A CN 103112078A
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Abstract
The invention discloses a method for manufacturing an integrated combined composite light waterproof wallboard. The method includes the steps of: a) proportionally adding silicate cement, expanded perlite, polymer waterproof mortar powder, coal ash and early strength agent into a lightweight aggregate stirrer for stirring into a powder material; b) mixedly stirring cement paste with the powder material obtained in the step a) to obtain a wet material; c) mounting a shaping mould, coating mould release agent on the shaping mould after being cleaned, placing polyethylene polypropylene macromolecule fiber panels on two sides of the shaping mould, adding the wet material obtained in the step b) in the shaping mould and between the two polyethylene polypropylene macromolecule fiber panels; d) after primary solidification of the wet material between the polyethylene polypropylene macromolecule fiber panels, demoulding, maintaining via watering, naturally maintaining in a dry environment, obtaining a finished product of the integrated combined composite light waterproof wallboard, detecting the finished product, packing and then storing. The integrated combined composite light waterproof wallboard is high in strength, durable, waterproof, heat-preserving, energy-saving, environmental-friendly, easy to assemble and disassemble and the like.
Description
Technical field
The present invention relates to the heat-insulation wall plate field, refer more particularly to the preparation method of the integral combined wallboard of a kind of composite light waterproof.
Background technology
The composite light heat-insulation wall plate is a kind of high-quality materials for wall that generally uses in developed country; That this product has is solid, lightweight, thin body, and intensity is high, shock resistance, hanging force are strong, heat insulation, sound insulation, fire prevention, waterproof, easily cutting, can slot arbitrarily, need not criticize shelves, do the incomparable comprehensive advantages of other materials for wall such as operation, environmental protection.Use the composite light heat-insulation wall plate to substitute tradition and build work, can also reduce the body of wall area occupied, improve the dwelling house utility ratio, alleviate structural load, improve shock resistance of the building and security performance, reduce comprehensive cost; Product can be widely used in the non-load bearing inner partition wall of building.
The major defect of existing waterproof wallboard is: cost is high, need to construct by waterproof material for use in outside, can't settle at one go.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point of the prior art and provide a kind of high-strength light, heat-insulating flame-retardant, durability strong, the preparation method of the integral combined wallboard of the simple composite light waterproof of production technology.
The present invention realizes in the following way:
The preparation method of the integral combined wallboard of a kind of composite light waterproof is characterized in that: comprise the following steps:
A) add the light-weight aggregate mixer to stir into powder by component proportion portland cement, expanded perlite, waterproof polymer mortar powder, coal ash, early strength agent;
B) powder with cement mortar and step a) gained is mixed into wet feed, makes the powder surface uniform roll sticking cement mortar;
C) install at mould, coat releasing agent after clean wiping, polyethylene polypropylene macromolecule waterproof fibre plate panel is put into mould both sides, and then the wet feed with the step b) gained adds between the two polyethylene polypropylene macromolecule waterproof fibre plate panels that stand in mould;
D) etc. between polyethylene polypropylene macromolecule waterproof fibre plate panel after the wet feed initial set, the demoulding, then watering maintenance 3-5 days is placed in dry environment natural curing and can obtains the integral combined wallboard finished product of composite light waterproof in 20-25 days; Then finished product is detected packing, warehouse-in.
Each component of portland cement in described step a), expanded perlite, waterproof polymer mortar powder, coal ash, early strength agent is in mass ratio: portland cement 25-28, expanded perlite 10-15, waterproof polymer mortar powder 27-30, coal ash 35-38, early strength agent 0.5-3.
The invention has the advantages that: good processabilities such as can sawing, can follow closely, can slot, installation process assembly unit, high-speed and high-efficiency, Sunken wire tube, line box are convenient and easy, and wall facing is effective, need not batch shelves.
The specific embodiment
The specific embodiment of the invention is described in detail in detail:
The preparation method of the integral combined wallboard of a kind of composite light waterproof comprises the following steps: a) add the light-weight aggregate mixer to stir into powder by component proportion portland cement, expanded perlite, waterproof polymer mortar powder, coal ash, early strength agent;
B) powder with cement mortar and step a) gained is mixed into wet feed, makes the powder surface uniform roll sticking cement mortar;
C) install at mould, coat releasing agent after clean wiping, polyethylene polypropylene macromolecule waterproof fibre plate panel is put into mould both sides, and then the wet feed with the step b) gained adds between the two polyethylene polypropylene macromolecule waterproof fibre plate panels that stand in mould;
D) etc. between polyethylene polypropylene macromolecule waterproof fibre plate panel after the wet feed initial set, the demoulding, then watering maintenance 3-5 days is placed in dry environment natural curing and can obtains the integral combined wallboard finished product of composite light waterproof in 20-25 days; Then finished product is detected packing, warehouse-in.
Each component of portland cement of the present invention, expanded perlite, waterproof polymer mortar powder, coal ash, early strength agent is in mass ratio: portland cement 25-28, expanded perlite 10-15, waterproof polymer mortar powder 27-30, coal ash 35-38, early strength agent 0.5-3.
Production procedure of the present invention: a, raw material are prepared: be ready to polyethylene polypropylene macromolecule waterproof fibre plate panel, EPS particle, portland cement, expanded perlite, waterproof polymer mortar powder, coal ash, early strength agent; B, batching stir: the operator should measure material in strict accordance with the proportioning of regulation, guarantees the proportioning of stability, control water and the material of material; To expect to drop into sequentially mixer according to certain proportioning; Be sequentially: EPS particle, portland cement, expanded perlite, waterproof polymer mortar powder, coal ash, early strength agent, water; After the EPS particle is added water, start mixer, add successively portland cement, expanded perlite, waterproof polymer mortar powder, coal ash, early strength agent and water; Amount of water should strictly be controlled, adjust amount of water according to the relative humidity of material; After material stirs, start bubble machine processed, the foam of making is put into mixer; Then agitation as appropriate, evenly get final product; C, injection forming: the EPS granulate mixture that stirs is dropped into grouting pump prepare slip casting, driven by grouting pump and cause shaping station by grouting pipe and with grouting gun, the forming machine side grouting port of having locked mould under the extruder effect is carried out grouting under pressure, and observation patrix steam vent, close slip casting valve and side form grouting port when steam vent all has slurry to discharge, can complete the perfusion of a wallboard; After slip casting is completed, advance the startup of kiln ferry bus forming machine is delivered to kilneye, release forming machine by the transition oil cylinder, and then the head go-cart is delivered to forming machine in kiln; D, demoulding turnover panel: the forming machine in kiln reaches this side of the laggard kiln of some and newly pushes forming machine, opposite side will have forming machine to be pushed out (first in first out), the forming machine of releasing is being sent under the effect of afterbody go-cart on the kiln discharge ferry bus, the kiln discharge ferry bus starts delivers to demoulding go-cart front end with forming machine, by the transition oil cylinder, forming machine is pushed demoulding go-cart, under the go-cart effect, forming machine is delivered to demoulding station; Automatic demoulding and automatic panel-turnover are integrated under the effect of wallboard waggon, make forklift workability be transported to quickly and easily finished product stacking place; E, cleaning group mould: forming machine and mold cleaning is clean, and mould assembles on forming machine after need spraying interleaving agent, is transported on the kiln ferry bus by the moulding go-cart; Advance the kiln ferry bus forming machine is sent into shaping station, locked mould under the extruder effect, prepare injection forming; Sensing detection, frequency conversion drive, PLC control have been merged in the master-plan of above operation control system, and automaticity is high, and production efficiency is high.
Claims (2)
1. the preparation method of the integral combined wallboard of composite light waterproof is characterized in that: comprise the following steps:
A) add the light-weight aggregate mixer to stir into powder by component proportion portland cement, expanded perlite, waterproof polymer mortar powder, coal ash, early strength agent;
B) powder with cement mortar and step a) gained is mixed into wet feed, makes the powder surface uniform roll sticking cement mortar;
C) install at mould, coat releasing agent after clean wiping, polyethylene polypropylene macromolecule waterproof fibre plate panel is put into mould both sides, and then the wet feed with the step b) gained adds between the two polyethylene polypropylene macromolecule waterproof fibre plate panels that stand in mould;
D) etc. between polyethylene polypropylene macromolecule waterproof fibre plate panel after the wet feed initial set, the demoulding, then watering maintenance 3-5 days is placed in dry environment natural curing and can obtains the integral combined wallboard finished product of composite light waterproof in 20-25 days; Then finished product is detected packing, warehouse-in.
2. the preparation method of the integral combined wallboard of a kind of composite light waterproof according to claim 1, it is characterized in that: each component of the portland cement in described step a), expanded perlite, waterproof polymer mortar powder, coal ash, early strength agent is in mass ratio: portland cement 25-28, expanded perlite 10-15, waterproof polymer mortar powder 27-30, coal ash 35-38, early strength agent 0.5-3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310054983 CN103112078A (en) | 2013-02-21 | 2013-02-21 | Method for manufacturing integrated combined composite light waterproof wallboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310054983 CN103112078A (en) | 2013-02-21 | 2013-02-21 | Method for manufacturing integrated combined composite light waterproof wallboard |
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| Publication Number | Publication Date |
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| CN103112078A true CN103112078A (en) | 2013-05-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN 201310054983 Pending CN103112078A (en) | 2013-02-21 | 2013-02-21 | Method for manufacturing integrated combined composite light waterproof wallboard |
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| CN (1) | CN103112078A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107268876A (en) * | 2017-08-08 | 2017-10-20 | 江苏康美新材料科技有限公司 | A kind of light sound-proof non-load bearing partition batten and its production technology |
| CN108129105A (en) * | 2018-01-24 | 2018-06-08 | 合肥尚涵装饰工程有限公司 | A kind of cast-in-place multifunctional wall body material and preparation method thereof |
-
2013
- 2013-02-21 CN CN 201310054983 patent/CN103112078A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107268876A (en) * | 2017-08-08 | 2017-10-20 | 江苏康美新材料科技有限公司 | A kind of light sound-proof non-load bearing partition batten and its production technology |
| CN108129105A (en) * | 2018-01-24 | 2018-06-08 | 合肥尚涵装饰工程有限公司 | A kind of cast-in-place multifunctional wall body material and preparation method thereof |
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Application publication date: 20130522 |