CN204626839U - Energy-saving type inorganic synthesis decorative lamination integration plate - Google Patents
Energy-saving type inorganic synthesis decorative lamination integration plate Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及一种节能型无机合成饰面一体化板,属于建筑板材结构技术领域。 The utility model relates to an energy-saving inorganic synthetic veneer integrated board, which belongs to the technical field of building board structures.
背景技术 Background technique
近年来随着建筑业的飞速发展以及国家提倡建筑节能65%新标准的出台,人们对建筑外墙保温性能、质量以及艺术效果的要求也越来越高。在所有的保温材料中聚氨酯材料以其优异的保温性能倍受广大客户的青睐,目前市面上的聚氨酯板材主要是水泥卷材复合聚氨酯板,通常该板上墙后,需要对板面进行薄抹灰施工后再进行外饰面施工,此种施工方式施工工艺复杂,不仅大大延长了施工工期,而且饰面层与保温层在现场采用分开施工的方式容易产生空鼓或漏粘,最终导致部分饰面层开裂、脱落以及体系防水性能不达标等事故,质量难以控制,施工安全性差,造成了人力、材料的极大浪费。此外,装饰层往往采用千篇一律的真石漆、氟碳漆、石材等材料,越来越不能满足人们审美多元化的需求。 In recent years, with the rapid development of the construction industry and the promulgation of the new national standard of 65% building energy saving, people have higher and higher requirements for the thermal insulation performance, quality and artistic effect of building exterior walls. Among all thermal insulation materials, polyurethane materials are favored by customers for their excellent thermal insulation performance. At present, the polyurethane boards on the market are mainly cement coil composite polyurethane boards. Usually, after the board is walled, the board surface needs to be thinly wiped After the ash construction, the exterior finish construction is carried out. This construction method has complicated construction technology, which not only greatly prolongs the construction period, but also the veneer layer and the insulation layer are constructed separately on site, which is prone to hollowing or leakage, which eventually leads to some Accidents such as cracking and falling off of the facing layer and substandard waterproof performance of the system made it difficult to control the quality and poor construction safety, resulting in a great waste of manpower and materials. In addition, the decorative layer often adopts the same materials such as real stone paint, fluorocarbon paint, and stone, which are increasingly unable to meet people's aesthetic and diverse needs.
发明内容 Contents of the invention
本实用新型的目的在于解决上述现有技术存在的施工工期长、施工工艺复杂、饰面层易开裂脱落、体系防水性能不达标的技术问题,提供一种保温及防水性能优越、施工工艺便捷、饰面层不易开裂脱落的节能型复合无机合成饰面一体化板及其加工工艺。 The purpose of this utility model is to solve the technical problems of long construction period, complex construction process, easy cracking and falling off of the veneer layer and substandard waterproof performance of the system in the above-mentioned prior art, and provide a kind of thermal insulation and waterproof performance, convenient construction process, Disclosed is an energy-saving composite inorganic composite decorative integrated board with a decorative layer that is not easy to crack and fall off, and a processing technology thereof.
节能型无机合成饰面一体化板,其特殊之处在于包括起界面增强及防火、保温作用的聚氨酯板材、起装饰及防火作用的饰面层2、胶黏剂层4,聚氨酯板材通过胶黏剂层4与饰面层2结合为一体,聚氨酯板材包括依次相贴合的卷材层1、保温层3、卷材层1; The energy-saving inorganic synthetic decorative integrated board is special in that it includes a polyurethane board for interface enhancement, fire protection, and heat preservation, a decorative layer 2 for decoration and fire protection, and an adhesive layer 4. The polyurethane board is glued together. The agent layer 4 is integrated with the decorative layer 2, and the polyurethane sheet includes a coiled material layer 1, an insulation layer 3, and a coiled material layer 1 that are sequentially attached;
所述饰面层2是由无机合成饰面材料制成的饰面层2; The finishing layer 2 is a finishing layer 2 made of an inorganic synthetic finishing material;
所述饰面层2为厚度为0.8-1.5cm的厚瓷砖、组合型面砖、陶瓷纤维板、软瓷、陶瓷薄板、大理石瓷砖、陶板中的任意一种; The facing layer 2 is any one of thick ceramic tiles with a thickness of 0.8-1.5cm, composite tiles, ceramic fiber boards, soft porcelain, ceramic thin plates, marble tiles, and ceramic plates;
所述卷材层1是由阻燃型聚合物胶浆制备而成的界面片材,卷材层1的基材为玻纤、网格布、无纺布中的任意一种; The coil layer 1 is an interface sheet prepared from flame-retardant polymer glue, and the base material of the coil layer 1 is any one of glass fiber, grid cloth, and non-woven fabric;
节能型无机合成饰面一体化板的加工工艺,其特征在于包括以下加工步骤: The processing technology of the energy-saving inorganic synthetic veneer integrated board is characterized in that it includes the following processing steps:
1、按照饰面层2的尺寸大小切割聚氨酯板材,该聚氨酯板材的厚度范围在2cm—10cm; 1. Cut the polyurethane sheet according to the size of the facing layer 2, and the thickness of the polyurethane sheet is in the range of 2cm-10cm;
2、将聚氨酯胶黏剂、多亚甲基多苯基多异氰酸酯按照质量比1:(1-2)混合,将混合物料的温度控制在15℃-50℃,然后将混合物料均匀浇在聚氨酯板材和饰面层之间; 2. Mix the polyurethane adhesive and polymethylene polyphenyl polyisocyanate according to the mass ratio of 1: (1-2), control the temperature of the mixed material at 15°C-50°C, and then pour the mixed material evenly on the polyurethane Between the board and the finish layer;
3、将步骤2所得的板材放置于压力机中,通过压力机对板材施加0.02MP-0.1MPa的压力,使聚氨酯板材与饰面层结合为一体; 3. Place the board obtained in step 2 in a press, and apply a pressure of 0.02MP-0.1MPa to the board through the press, so that the polyurethane board and the facing layer are integrated;
4、在压力机中保压1-1.5小时后,取出即得节能型复合无机合成饰面一体化板。 4. After keeping the pressure in the press for 1-1.5 hours, take it out to get the energy-saving composite inorganic synthetic veneer integrated board.
所述的多亚甲基多苯基多异氰酸酯选用美国Huntsman聚氨酯公司的5005,或者烟台万华化学集团股份有限公司的PM-200、PM-400,或者德国Bayer公司的44V40、44V20。 The polymethylene polyphenyl polyisocyanate is selected from 5005 of Huntsman Polyurethane Company of the United States, or PM-200 and PM-400 of Yantai Wanhua Chemical Group Co., Ltd., or 44V40 and 44V20 of German Bayer Company.
本实用新型的节能型无机合成饰面一体化板,在上墙之前将聚氨酯板材与无机合成饰面一次成型,克服了现场贴无机合成造成的施工时质量不好控制、工序繁琐、施工周期长的缺点,大大简化了施工工艺,够进行工厂化生产,质量稳定,而且本实用新型以聚氨酯硬泡板材为保温层基材,无机合成饰面层具有细腻的质感,自然条件下具有较好的耐候性。外饰面的无机合成饰面层为无机材料,增强整体的防火性能,在一体化板材上有托件和挂件与墙体相连接,增加了体系的安全性,无机合成饰面板与保温层与饰面层粘结牢固,无空鼓或漏粘,不易开裂、脱落,安全性好,综上所述,本实用新型结构设计巧妙,生产工艺简捷,施工方便快捷,在建筑领域具有很好的应用前景。 The utility model's energy-saving inorganic synthetic veneer integrated board forms the polyurethane plate and the inorganic synthetic veneer at one time before putting it on the wall, which overcomes the problems of poor quality control during construction, cumbersome procedures and long construction period caused by the on-site inorganic synthesis The disadvantages greatly simplifies the construction process, which is enough for factory production, and the quality is stable, and the utility model uses polyurethane rigid foam board as the base material of the insulation layer, and the inorganic synthetic finishing layer has a delicate texture, and has better performance under natural conditions. weather resistance. The inorganic synthetic facing layer of the exterior decoration is made of inorganic materials, which enhances the overall fire performance. There are brackets and pendants connected to the wall on the integrated board, which increases the safety of the system. The veneer layer is firmly bonded, without hollowing or leakage, not easy to crack and fall off, and has good safety. In summary, the utility model has ingenious structural design, simple and convenient production process, convenient and quick construction, and has a good application in the field of construction. Application prospects.
附图说明 Description of drawings
图1:本实用新型的节能型无机合成饰面一体化板的结构示意图。 Figure 1: Schematic diagram of the structure of the energy-saving inorganic synthetic veneer integrated board of the present invention.
具体实施方式 Detailed ways
以下参考附图给出本实用新型的具体实施方式,用来对本实用新型做进一步的说明。 Provide the specific embodiment of the utility model below with reference to accompanying drawing, be used for further explanation of the utility model.
实施例1 Example 1
本实施例的节能型无机合成饰面一体化板,包括起界面增强及防火、保温作用的聚氨酯板材、起装饰及防火作用的饰面层2、胶黏剂层4,聚氨酯板材通过胶黏剂层4与饰面层2结合为一体,聚氨酯板材包括依次相贴合的卷材层1、保温层3、卷材层1;无机合成饰面层为厚度为0.8-1.5cm的厚瓷砖、组合型面砖、陶瓷纤维板、软瓷、陶瓷薄板、大理石瓷砖、陶板中的任意一种;卷材层1是由阻燃型聚合物胶浆制备而成的界面片材,卷材层1的基材为玻纤、网格布、无纺布中的任意一种,其中,以玻纤为基材制成的卷材层1为玻纤卷材,玻纤卷材是由阻燃型聚合物胶浆为基布,在基布上增加多条玻纤作为加强筋对卷材起到增强作用,经过冷却成型、卷曲、包装等工序制成,以网格布为基材制成的卷材层为网格布卷材,网格布卷材是将水泥、砂浆、建筑乳液等原料涂覆在网格上,经冷却成型、卷曲、包装等工序制成,以无纺布为基材制成卷材层为无纺布卷材,无纺布卷材是将阻燃型聚合物胶浆和无纺布压制在一起,制成聚合物片材。其中,阻燃型聚合物胶浆包括以下质量份数的原料:水泥(150-250)份、砂(200-300)份、建筑乳液(10-50)份、阻燃剂(10-50)份、增稠剂(0.1-1)、表面活性剂(0.1-1)份、水(50-150)份。其中,建筑乳液选用上海保立佳化工有限公司生产的建筑乳液。 The energy-saving inorganic synthetic decorative integrated board of this embodiment includes a polyurethane board for interface enhancement, fire protection, and heat preservation, a decorative layer 2 for decoration and fire protection, and an adhesive layer 4. The polyurethane board passes through the adhesive. Layer 4 and facing layer 2 are integrated, and the polyurethane sheet includes coiled material layer 1, insulation layer 3, and coiled material layer 1; Any one of surface brick, ceramic fiber board, soft porcelain, ceramic sheet, marble tile, and ceramic plate; coil layer 1 is an interface sheet made of flame-retardant polymer glue, and the base material of coil layer 1 It is any one of glass fiber, mesh cloth, and non-woven fabric, wherein the coil layer 1 made of glass fiber as the base material is a glass fiber coil, and the glass fiber coil is made of flame-retardant polymer glue The slurry is used as the base fabric, and a number of glass fibers are added to the base fabric as reinforcing ribs to strengthen the coiled material. It is made through cooling molding, curling, packaging and other processes, and the coiled material layer is made of mesh cloth as the base material. It is a mesh cloth coil, which is made by coating cement, mortar, building emulsion and other raw materials on the grid, and then cooling, forming, curling, packaging and other processes, and is made of non-woven fabric as the base material. The coiled material layer is a non-woven fabric coiled material, and the non-woven fabric coiled material is made of a polymer sheet by pressing flame-retardant polymer glue and non-woven fabric together. Among them, the flame-retardant polymer mortar includes the following raw materials in parts by mass: cement (150-250) parts, sand (200-300) parts, building emulsion (10-50) parts, flame retardant (10-50) parts part, thickener (0.1-1), surfactant (0.1-1), water (50-150). Among them, the construction emulsion is selected from the construction emulsion produced by Shanghai Baolijia Chemical Co., Ltd.
节能型无机合成饰面一体化板的加工工艺,包括以下加工步骤: The processing technology of the energy-saving inorganic synthetic facing integrated board includes the following processing steps:
1、按照饰面层2的尺寸大小切割聚氨酯板材; 1. Cut the polyurethane sheet according to the size of the facing layer 2;
2、准备好聚氨酯胶黏剂和多亚甲基多苯基多异氰酸酯,手工搅拌或用低压枪头混合后浇在聚氨酯板材和饰面层之间,其中,聚氨酯胶黏剂、多亚甲基多苯基多异氰酸酯按照质量比1:(1-2)混合,料温控制在15℃—50℃之间;其中,多亚甲基多苯基多异氰酸酯选用美国Huntsman聚氨酯公司的5005,或者烟台万华化学集团股份有限公司的PM-200、PM-400,或者德国Bayer公司的44V40、44V20; 2. Prepare the polyurethane adhesive and polymethylene polyphenyl polyisocyanate, mix it by hand or use a low-pressure gun head, and then pour it between the polyurethane sheet and the finish layer. Among them, the polyurethane adhesive, polymethylene Polyphenyl polyisocyanate is mixed according to the mass ratio of 1: (1-2), and the material temperature is controlled between 15°C and 50°C; among them, the polymethylene polyphenyl polyisocyanate is 5005 from Huntsman Polyurethane Company of the United States, or Yantai PM-200 and PM-400 of Wanhua Chemical Group Co., Ltd., or 44V40 and 44V20 of Bayer in Germany;
3、将步骤2所得的板材放置于压力机中,通过压力机对板材施加0.02MP—0.1MPa的压力,使聚氨酯板材与饰面层结合为一体; 3. Place the board obtained in step 2 in a press, and apply a pressure of 0.02MP-0.1MPa to the board through the press, so that the polyurethane board and the facing layer are combined into one;
4、在压力机中复合1-1.5小时后,取出即得节能型复合无机合成饰面一体化板,成品板材厚度为聚氨酯板材的厚度加上无机合成饰面层的厚度,一般成品保温装饰板厚度在3cm—12cm。 4. After compounding in the press for 1-1.5 hours, take it out to get an energy-saving composite inorganic synthetic facing integrated board. The thickness of the finished board is the thickness of the polyurethane board plus the thickness of the inorganic synthetic facing layer. Generally, the finished thermal insulation decorative board The thickness is 3cm-12cm.
本实用新型的节能型无机合成饰面一体化板,同现有技术相比,具有以下有益效果: Compared with the prior art, the energy-saving integrated panel with inorganic synthesis and decorative surface of the utility model has the following beneficial effects:
1、本实用新型的节能型复合无机合成饰面一体化板,能够进行工厂化生产,质量稳定,在上墙之前将聚氨酯保温板与无机合成饰面一次成型,克服了现场再贴饰面层造成的施工时质量不好控制、工序繁琐、施工周期长的缺点,大大简化了施工工艺; 1. The energy-saving composite inorganic synthetic veneer integrated board of the utility model can be produced in a factory with stable quality. The polyurethane insulation board and the inorganic synthetic veneer are molded at one time before the wall is installed, which overcomes the need to paste the veneer layer on site. The disadvantages of poor quality control during construction, cumbersome procedures, and long construction period greatly simplifies the construction process;
2、本实用新型以聚氨酯硬泡板材为保温层基材,无机合成饰面层具有细腻的质感,自然条件下具有较好的耐候性; 2. The utility model uses polyurethane rigid foam board as the base material of the insulation layer, and the inorganic synthetic finishing layer has a fine texture and better weather resistance under natural conditions;
3、外饰面的无机合成饰面层为无机材料,增强整体的防火性能,在一体化板材上有托件和挂件与墙体相连接,增加了体系的安全性,无机合成饰面板与保温层与饰面层粘结牢固,无空鼓或漏粘,不易开裂、脱落,安全性好,应用前景十分广泛。 3. The inorganic synthetic facing layer of the exterior decoration is made of inorganic materials, which enhances the overall fire resistance. There are brackets and pendants connected to the wall on the integrated board, which increases the safety of the system. The inorganic synthetic decorative panel and heat preservation The layer and the finish layer are firmly bonded, without hollowing or leakage, not easy to crack and fall off, good safety, and have a wide application prospect.
除上述实施例外,本实用新型的原材料及生产工艺都是可以有所变化的,凡在本实用新型技术方案基础上采用等同替换或等效变换形式的技术方案,均落在本实用新型要求的保护范围之内。 Except above-mentioned embodiment, the raw material of the present utility model and production technology all can be changed to some extent, all technical schemes that adopt equivalent replacement or equivalent transformation form on the basis of the technical scheme of the present utility model all fall within the requirements of the utility model. within the scope of protection.
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2014
- 2014-12-31 CN CN201410844758.3A patent/CN104594587A/en active Pending
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2015
- 2015-05-22 CN CN201510264976.4A patent/CN104831890A/en active Pending
- 2015-05-22 CN CN201510264848.XA patent/CN104831888A/en active Pending
- 2015-05-22 CN CN201520334908.6U patent/CN204626839U/en not_active Expired - Lifetime
- 2015-05-22 CN CN201510264825.9A patent/CN104847071A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104831890A (en) * | 2014-12-31 | 2015-08-12 | 万华节能科技集团股份有限公司 | Energy-saving integrated board with inorganic synthesis finish and processing technology thereof |
| CN105672509A (en) * | 2016-01-30 | 2016-06-15 | 万华节能科技集团股份有限公司 | Rock wool composite board and continuous production method thereof |
| CN105672509B (en) * | 2016-01-30 | 2018-01-19 | 万华节能科技集团股份有限公司 | A kind of rock wool-steel plywood and its continuous production method |
| CN106437067A (en) * | 2016-11-25 | 2017-02-22 | 桂林永福龙港绿色环保建材有限公司 | Novel external wall multifunctional insulation board |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104594587A (en) | 2015-05-06 |
| CN104831890A (en) | 2015-08-12 |
| CN104831888A (en) | 2015-08-12 |
| CN104847071A (en) | 2015-08-19 |
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