CN104594587A - Energy-saving composite ceramic plate veneer integral plate and processing process thereof - Google Patents

Energy-saving composite ceramic plate veneer integral plate and processing process thereof Download PDF

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Publication number
CN104594587A
CN104594587A CN201410844758.3A CN201410844758A CN104594587A CN 104594587 A CN104594587 A CN 104594587A CN 201410844758 A CN201410844758 A CN 201410844758A CN 104594587 A CN104594587 A CN 104594587A
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China
Prior art keywords
plate
energy
polyurethane
composite ceramic
saving composite
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Pending
Application number
CN201410844758.3A
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Chinese (zh)
Inventor
王浩臻
刘访艺
马壮
钟云
杜纯宝
王耀西
王炳凯
何文龙
刘长江
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Wanhua Energysav Science and Technology Group Co Ltd
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Wanhua Energysav Science and Technology Group Co Ltd
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Publication date
Application filed by Wanhua Energysav Science and Technology Group Co Ltd filed Critical Wanhua Energysav Science and Technology Group Co Ltd
Priority to CN201410844758.3A priority Critical patent/CN104594587A/en
Publication of CN104594587A publication Critical patent/CN104594587A/en
Priority to CN201520334908.6U priority patent/CN204626839U/en
Priority to CN201510264825.9A priority patent/CN104847071A/en
Priority to CN201510264848.XA priority patent/CN104831888A/en
Priority to CN201510264976.4A priority patent/CN104831890A/en
Pending legal-status Critical Current

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Abstract

The invention relates to an energy-saving composite ceramic plate veneer integral plate and a processing process thereof, and belongs to the technical field of a building plate structure. The energy-saving composite ceramic plate veneer integral plate comprises a polyurethane plate achieving interface enhancing, fireproof and heat insulation effects, a veneer layer achieving decoration and fireproof effects, and a bonding agent layer, wherein the polyurethane plate is combined into a whole with the veneer layer through the bonding agent layer, and the polyurethane plate comprises a coil material layer, a heat insulation layer and a coil material layer which are sequentially pasted. The energy-saving composite ceramic plate veneer integral plate has the advantages that the heat insulation and waterproof performance is excellent, the construction process is convenient and fast, and the veneer layer cannot easily crack and fall off.

Description

Energy-saving composite ceramic plate decorative lamination integration plate and processing technology thereof
Technical field
The present invention relates to a kind of energy-saving composite ceramic plate decorative lamination integration plate and processing technology thereof, belong to building board technical field of structures.
Background technology
In recent years along with the develop rapidly of builing industry and the appearance of country's promotion building energy conservation 65% new standard, the requirement of people to building exterior wall heat preserving performance, quality and artistic effect is also more and more higher.In all heat insulating materials, polyurethane material is with the favor of the extremely numerous clients of the heat-insulating property of its excellence, current polyurethane plate mainly cement coiled material composite polyurethane plate on the market, on this plate usual after wall, outside finish construction is carried out again after needing that thin limed construction is carried out to plate face, this kind of form of construction work complicated construction technique, not only substantially prolongs the construction period, and finish coat and insulation layer adopt at the scene and separate the mode of constructing and easily produce hollowing or leak sticky, part finish coat is finally caused to ftracture, come off and the accident such as system water resistance is not up to standard, difficult quality controls, working security is poor, cause manpower, the significant wastage of material.In addition, decorative layer often adopts the materials such as machine-made true mineral varnish, F-C paint, stone material, more and more can not meet the aesthetic multiple demands of people.
Summary of the invention
The object of the invention is to solve the technical problem that construction period length that above-mentioned prior art exists, complicated construction technique, finish coat easy to crackly come off, system water resistance is not up to standard, provide a kind of and to be incubated and water resistance is superior, construction technology is convenient, the finish coat energy-saving composite ceramic plate decorative lamination integration plate that comes off not easy to crack and processing technology thereof.
Energy-saving composite ceramic plate decorative lamination integration plate, its special character be to have comprised interface strengthen and fire prevention, insulation effect polyurethane plate, play finish coat 2, the adhesive layer 4 of decoration and fireproofing function, polyurethane plate is combined as a whole by adhesive layer 4 and finish coat 2, and polyurethane plate comprises the coiled material layer 1, insulation layer 3, the coiled material layer 1 that fit successively;
Described finish coat 2 is the finish coats 2 be made up of hollow pottery plate;
Described pottery plate be natural-surface pottery plate, glaze paint pottery plate, sand face pottery plate, groove face pottery plate in any one;
Described coiled material layer 1 is the type interface sheet material be prepared from by flame-proof type polyalcohol rubber cement, and the base material of coiled material layer 1 is any one in glass, grid cloth, non-woven fabrics;
The processing technology of energy-saving composite ceramic plate decorative lamination integration plate, is characterized in that comprising following procedure of processing:
1, according to the size cutting polyurethane plate of finish coat 2, the thickness range of this polyurethane plate is at 2cm-10cm;
2, by adhesive for polyurethane, poly methylene poly phenyl poly isocyanate according to mass ratio 1:(1-2) mixing, the temperature of mixed material is controlled, at 5 DEG C-40 DEG C, then mixed material is evenly watered between polyurethane plate and finish coat;
3, the sheet material of step 2 gained is positioned in forcing press, by forcing press, sheet material is applied to the pressure of 0.02MP-0.1MPa, polyurethane plate and finish coat are combined as a whole;
3, in a press after pressurize 1-1.5 hour, take out and obtain energy-saving composite ceramic plate decorative lamination integration plate.
Energy-saving composite ceramic plate decorative lamination integration plate of the present invention, by polyurethane plate and the one-shot forming of pottery plate facing before upper wall, overcome that on-the-spot poor quality controls, operation is loaded down with trivial details, the shortcoming of long construction period when pasting the construction that pottery plate causes, enormously simplify construction technology, enough carry out factorial praluction, steady quality, and the present invention take polyurethane rigid foam board as insulation layer base material, and pottery plate central authorities are cavity structure, thermal insulation, water resistance are superior, can meet the needs of building heat preserving waterproof under various condition; Outside finish pottery plate is inorganic material, strengthen overall fireproof performance, the cavity structure of pottery plate central authorities can alleviate the safety of deadweight increase system, and make pottery plate and insulation layer and finish coat bond firmly, glue without hollowing or leakage, not easy to crack, come off, safety is good, in sum, and smart structural design of the present invention, production technology is simple and direct, has good application prospect at building field.
Accompanying drawing explanation
Fig. 1: the structural representation of energy-saving composite ceramic plate decorative lamination integration plate of the present invention.
Detailed description of the invention
Provide the specific embodiment of the present invention below with reference to accompanying drawing, be used for that the present invention is described further.
Embodiment 1
The energy-saving composite ceramic plate decorative lamination integration plate of the present embodiment, comprised interface strengthen and fire prevention, insulation effect polyurethane plate, play decoration and finish coat 2, the adhesive layer 4 of fireproofing function, polyurethane plate is combined as a whole by adhesive layer 4 and finish coat 2, and polyurethane plate comprises the coiled material layer 1, insulation layer 3, the coiled material layer 1 that fit successively, pottery plate be natural-surface pottery plate, glaze paint pottery plate, sand face pottery plate, groove face pottery plate in any one, coiled material layer 1 is the type interface sheet material be prepared from by flame-proof type polyalcohol rubber cement, the base material of coiled material layer 1 is glass, grid cloth, any one in non-woven fabrics, wherein, take glass as the coiled material layer 1 that base material is made be glass coiled material, glass coiled material is by flame-proof type polyalcohol rubber cement, emulsions etc. are base cloth, base cloth increases many glasses and as reinforcing rib, humidification is played to coiled material, through cooling forming, curling, the operations such as packaging are made, take grid cloth as the coiled material layer that base material is made be grid cloth coiled material, grid cloth coiled material be by cement mortar and lotion applicator on grid, through cooling forming, curling, the operations such as packaging are made, take non-woven fabrics as the non-woven fabric coiled material that base material is made coiled material layer 1 and is, non-woven fabric coiled material is by cement, bonding adhesive is in after the mixing of constant weight ratio, by mixture and non-woven fabrics compressed together, make polymer sheet.
The processing technology of energy-saving composite ceramic plate decorative lamination integration plate, comprises following procedure of processing:
1, according to the size cutting polyurethane plate of finish coat 2;
2, adhesive for polyurethane and poly methylene poly phenyl poly isocyanate is got out, manual stir or water between polyurethane plate and finish coat after mixing with low pressure gun head, wherein, adhesive for polyurethane, poly methylene poly phenyl poly isocyanate are according to mass ratio 1:(1-2) mixing, material temperature controls between 5 DEG C-40 DEG C;
3, the sheet material of step 2 gained is positioned in forcing press, by forcing press, sheet material is applied to the pressure of 0.02MP-0.1MPa, polyurethane plate and finish coat are combined as a whole;
3, in a press after compound 1-1.5 hour, take out and obtain energy-saving composite ceramic plate decorative lamination integration plate, finished product sheet metal thickness is the thickness that the thickness of polyurethane plate adds pottery plate finish coat, and general finished product thermal insulation decorating plate thickness is at 3cm-12cm.
Energy-saving composite ceramic plate decorative lamination integration plate of the present invention, compared with the existing technology, has following beneficial effect:
1, energy-saving composite ceramic plate decorative lamination integration plate of the present invention, factorial praluction can be carried out, steady quality, by polyurethane thermal insulation board and the one-shot forming of pottery plate facing before upper wall, overcome that on-the-spot poor quality controls, operation is loaded down with trivial details, the shortcoming of long construction period when pasting the construction that pottery plate causes, enormously simplify construction technology;
1, the present invention take polyurethane rigid foam board as insulation layer base material, and pottery plate central authorities are cavity structure, and thermal insulation, water resistance are superior, can meet the needs of building heat preserving waterproof under various condition;
3, outside finish pottery plate is inorganic material, strengthens overall fireproof performance, and the cavity structure of pottery plate central authorities can alleviate the safety of deadweight increase system; Pottery plate and insulation layer do not bond firmly with finish coat, glue without hollowing or leakage, easy to crack, come off, and safety is good, and application prospect is very extensive.
In addition to the implementation, raw material of the present invention and production technology all can change to some extent, allly on technical solution of the present invention basis, adopt equivalent replacement or the technical scheme of equivalent transformation form, within the protection domain all dropping on application claims.

Claims (6)

1. energy-saving composite ceramic plate decorative lamination integration plate, it is characterized in that having comprised interface strengthen and fire prevention, insulation effect polyurethane plate, play finish coat (2), the adhesive layer (4) of decoration and fireproofing function, polyurethane plate is combined as a whole by adhesive layer (4) and finish coat (2), and polyurethane plate comprises the coiled material layer (1), insulation layer (3), the coiled material layer (1) that fit successively.
2., according to energy-saving composite ceramic plate decorative lamination integration plate according to claim 1, it is characterized in that described finish coat (2) is the finish coat (2) be made up of hollow pottery plate.
3. according to energy-saving composite ceramic plate decorative lamination integration plate according to claim 2, it is characterized in that described pottery plate be natural-surface pottery plate, glaze paint pottery plate, sand face pottery plate, groove face pottery plate in any one.
4. according to the energy-saving composite ceramic plate decorative lamination integration plate described in claim 1 or 3, it is characterized in that described coiled material layer (1) is the type interface sheet material be prepared from by flame-proof type polyalcohol rubber cement, the base material of coiled material layer (1) is any one in glass, grid cloth, non-woven fabrics.
5. the processing technology of energy-saving composite ceramic plate decorative lamination integration plate, is characterized in that comprising following procedure of processing:
1), according to the size cutting polyurethane plate of finish coat (2);
2), by adhesive for polyurethane, poly methylene poly phenyl poly isocyanate according to mass ratio 1:(1-2) mixing, the temperature of mixed material is controlled, at 5 DEG C-40 DEG C, then mixed material is evenly watered between polyurethane plate and finish coat;
3), by step 2) sheet material of gained is positioned in forcing press, and by forcing press, sheet material is applied to the pressure of 0.02MP-0.1MPa, polyurethane plate and finish coat are combined as a whole;
4), in a press after compound 1-1.5 hour, take out and obtain energy-saving composite ceramic plate decorative lamination integration plate.
6. according to the processing technology of energy-saving composite ceramic plate decorative lamination integration plate according to claim 5, it is characterized in that step 2) described in poly methylene poly phenyl poly isocyanate select 5005 of Huntsman polyurethane company of the U.S., or PM-200, PM-400 of Yantai Wanhua Chemical Group Co., Ltd., or 44V40,44V20 of German Bayer company.
CN201410844758.3A 2014-12-31 2014-12-31 Energy-saving composite ceramic plate veneer integral plate and processing process thereof Pending CN104594587A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
CN201410844758.3A CN104594587A (en) 2014-12-31 2014-12-31 Energy-saving composite ceramic plate veneer integral plate and processing process thereof
CN201520334908.6U CN204626839U (en) 2014-12-31 2015-05-22 Energy-saving type inorganic synthesis decorative lamination integration plate
CN201510264825.9A CN104847071A (en) 2014-12-31 2015-05-22 Energy-saving metal finish integral plate and technology for processing same
CN201510264848.XA CN104831888A (en) 2014-12-31 2015-05-22 Energy-saving thermal insulation and decoration integrated board with varnish panel and processing technology thereof
CN201510264976.4A CN104831890A (en) 2014-12-31 2015-05-22 Energy-saving integrated board with inorganic synthesis finish and processing technology thereof

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Application Number Priority Date Filing Date Title
CN201410844758.3A CN104594587A (en) 2014-12-31 2014-12-31 Energy-saving composite ceramic plate veneer integral plate and processing process thereof

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CN201410844758.3A Pending CN104594587A (en) 2014-12-31 2014-12-31 Energy-saving composite ceramic plate veneer integral plate and processing process thereof
CN201510264976.4A Pending CN104831890A (en) 2014-12-31 2015-05-22 Energy-saving integrated board with inorganic synthesis finish and processing technology thereof
CN201510264848.XA Pending CN104831888A (en) 2014-12-31 2015-05-22 Energy-saving thermal insulation and decoration integrated board with varnish panel and processing technology thereof
CN201510264825.9A Pending CN104847071A (en) 2014-12-31 2015-05-22 Energy-saving metal finish integral plate and technology for processing same
CN201520334908.6U Active CN204626839U (en) 2014-12-31 2015-05-22 Energy-saving type inorganic synthesis decorative lamination integration plate

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CN201510264976.4A Pending CN104831890A (en) 2014-12-31 2015-05-22 Energy-saving integrated board with inorganic synthesis finish and processing technology thereof
CN201510264848.XA Pending CN104831888A (en) 2014-12-31 2015-05-22 Energy-saving thermal insulation and decoration integrated board with varnish panel and processing technology thereof
CN201510264825.9A Pending CN104847071A (en) 2014-12-31 2015-05-22 Energy-saving metal finish integral plate and technology for processing same
CN201520334908.6U Active CN204626839U (en) 2014-12-31 2015-05-22 Energy-saving type inorganic synthesis decorative lamination integration plate

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CN104831890A (en) * 2014-12-31 2015-08-12 万华节能科技集团股份有限公司 Energy-saving integrated board with inorganic synthesis finish and processing technology thereof
CN108952024A (en) * 2018-10-10 2018-12-07 芜湖爱华工业制造有限公司 A kind of roof skylight

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CN105714949B (en) * 2016-01-30 2018-04-10 万华节能科技集团股份有限公司 A kind of rear-mounted structure fire warming plate and its continuous production processes
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CN104831890A (en) * 2014-12-31 2015-08-12 万华节能科技集团股份有限公司 Energy-saving integrated board with inorganic synthesis finish and processing technology thereof
CN104831888A (en) * 2014-12-31 2015-08-12 万华节能科技集团股份有限公司 Energy-saving thermal insulation and decoration integrated board with varnish panel and processing technology thereof
CN104847071A (en) * 2014-12-31 2015-08-19 万华节能科技集团股份有限公司 Energy-saving metal finish integral plate and technology for processing same
CN108952024A (en) * 2018-10-10 2018-12-07 芜湖爱华工业制造有限公司 A kind of roof skylight

Also Published As

Publication number Publication date
CN104831890A (en) 2015-08-12
CN204626839U (en) 2015-09-09
CN104847071A (en) 2015-08-19
CN104831888A (en) 2015-08-12

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Application publication date: 20150506