CN102172981A - Method and equipment for processing outer wall heat preservation and decoration integrated board - Google Patents
Method and equipment for processing outer wall heat preservation and decoration integrated board Download PDFInfo
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- CN102172981A CN102172981A CN2011100471171A CN201110047117A CN102172981A CN 102172981 A CN102172981 A CN 102172981A CN 2011100471171 A CN2011100471171 A CN 2011100471171A CN 201110047117 A CN201110047117 A CN 201110047117A CN 102172981 A CN102172981 A CN 102172981A
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Abstract
The invention discloses a method and equipment for processing an outer wall heat preservation and decoration integrated board. The method comprises the following steps of: arranging a flexible finished layer; conveying mortar to a storage device; conveying the arranged flexible finished layer to a conveying device; coating the mortar in the storage device on the flexible finished layer; cutting the device to break a mortar adhesive layer; adding a heat preservation layer on the flexible finished layer and the mortar adhesive layer; pressing; and turning and discharging. Because the heat preservation layer, a flexible surface material and an inorganic material are pressed into a whole through the equipment, so that the air among the layers is totally emptied and sealed, and 'hollowing' is avoided; particularly, automatic production can be realized; the product has the characteristics of prefabrication, standardization, combination diversification, high construction and assembly efficiency, good decoration, long service life and the like; the same service life of an outer wall heat preservation integrated system and a building can be ensured; and the specification of the outer wall heat preservation and decoration integrated board can be automatically adjusted and is not affected by the size of the building, and the integrated board can meet the requirement of complex Chinese and western building decoration.
Description
Technical field
The present invention relates to a kind of external wall thermal insulating decoration integrated system; Particularly relate to a kind of processing method and production equipment thereof of making large-scale heat preservation and decoration of outer wall one plate.
Background technology
Skin body insulation routine is organic compound with the metal finishing sheet material of insulation material such as EPS, XPS, polyurethane, phenol formaldehyde foam or inorganic foamed material and multiple moulding, multiple color or inorganic prefinished panel, metallic plate and facing for external wall thermal insulating decoration integrated system, be difficult to reach the building service life of national regulation, country is to expressly provide the restriction of dwelling house project, to ban use of metal finishing material.
Because the hydrophobic permeable of flexible facestock, pliability, deadweight, weatherability and freeze-thaw resistance, fire line, resistance to soiling, adhesive strength and all meet national standard with the compatibility of external wall heat insulation system, therefore, be suitable for exterior wall heat preservation decorative lamination layer or be prefabricated into the external wall outer insulation ornament materials.
Flexible facestock is as finish coat, because whole deadweight is lower than 8kg/m
2, can directly stick on basic unit's body of wall with cement based adhesive, when as the facing of insulation material, insulation material applies organic adhered layer and flexible facestock thereon again with after body of wall combines.But existing insulation flexible facestock is artificial monomer pastes, and construction speed is slow and difficulty of construction is big, and has very big potential safety hazard; Organic adhered layer is easily aging, influences the service life of outer faced wall; Phenomenons such as in addition, draw seam between the insulation material, to play the glue jointing time-consuming, whole structure is not good enough, very easily produces air layer, because the insulation of body of wall is bad, very easily appearance " cold bridge ", infiltration, wall skin come off, mouldy influence the bulk life time of building.
Summary of the invention
Technical problem to be solved by this invention is, overcomes the shortcoming of prior art, provides a kind of and make the collection exterior-wall heat insulation, decorates the processing method that is structure as a whole and the production equipment of this heat insulation decoration integrated plate.
The technical solution adopted in the present invention is: the processing method of heat preservation and decoration of outer wall one plate, may further comprise the steps,
A. flexible finish coat is set type;
B. prepare mortar, mortar is sent into storage device;
C. the flexible finish coat after setting type is sent into conveying device;
D. the mortar in the storage device is coated on the flexible finish coat;
E. cutter sweep disconnects the mortar adhesive layer;
F. add heat-insulation layer on flexible finish coat and the mortar adhesive layer;
G. above-mentioned each lamination is integrated;
H. undercarriage overturns.
After described F step, increase step F 1 before the G step: add anticracking grout layer and nonwoven layer.
A kind of equipment of producing heat preservation and decoration of outer wall one plate comprises flexible finish coat feedway, conveying device, shop adhesive dispenser, heat-insulation layer blanking device and press fit device; Described flexible finish coat feedway is arranged on the front end of production line, and described shop adhesive dispenser and heat-insulation layer blanking device are arranged on the top of conveying device, and described press fit device is arranged on the end of production line.
Described flexible finish coat feedway comprises composing device; Described conveying device comprises drive roll, conveying roller, conveyer belt, driving chain and motor; Described motor via reducer is connected with driving chain, and described driving chain is connected drive conveying roller and conveyer belt motion with drive roll; Described shop adhesive dispenser comprises first storage bin hopper, second storage bin hopper, roll shaft and cutter; Described first storage bin hopper is arranged on the top of second storage bin hopper and by following material roller material is sent in second storage bin hopper, and roll shaft and cutter are installed in regular turn in the exit of described second storage bin hopper; Described press fit device includes pressure plare, fixed head, chain and motor; Hydraulic cylinder acts on described pressure plare, and described motor is connected with chain by decelerator after the pressing, the upset of control fixed head.
In described second storage bin hopper, vibrator is installed.
Second shop adhesive dispenser and the nonwoven laying apparatus is installed between described press fit device and heat-insulation layer blanking device.
The invention has the beneficial effects as follows: because with heat-insulation layer, flexible facestock and inorganic material are one by the equipment pressing, can be with the complete emptying sealing of the air between each layer, avoid " hollowing " phenomenon, particularly, can realize automated production, product has prefabricated, standardization, the combination variation, construction efficiency of assembling height, good decorative property, characteristics such as the life-span is long, and can guarantee exterior-wall heat insulation integral system and same life-span of building, the specification of heat preservation and decoration of outer wall one plate can be adjusted voluntarily, be not subjected to the influence of building size, can adapt to the needs of complicated Chinese and Western decorating building.
Description of drawings
Fig. 1 is the block diagram of heat preservation and decoration of outer wall one board assembly line the 1st embodiment of the present invention;
Fig. 2 is the block diagram of heat preservation and decoration of outer wall one board assembly line the 2nd embodiment of the present invention;
Fig. 3 is the floor map of heat preservation and decoration of outer wall one board assembly line of the present invention.
Among the figure:
10. flexible finish coat feedway 20. conveying devices 30. shop adhesive dispensers 40. heat-insulation layer blanking devices 50. press fit devices 60. second shop adhesive dispenser 70. nonwoven laying apparatus.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail:
The processing method of heat preservation and decoration of outer wall one plate of the present invention may further comprise the steps, and the flexible finish coat of A. is set type; B. prepare mortar, mortar is sent into storage device; C. the flexible finish coat after setting type is sent into conveying device; D. the mortar in the storage device is coated on the flexible finish coat; E. cutter sweep disconnects the mortar adhesive layer; F. add heat-insulation layer on flexible finish coat and the mortar adhesive layer; G. upset back, back undercarriage is integrated above-mentioned each lamination.Increase step F 1 after described F step and before the G step: add anticracking grout layer and nonwoven layer.The wherein flexible finish coat of step G pressing, mortar adhesive layer and heat-insulation layer, or flexible finish coat, mortar adhesive layer, heat-insulation layer, anticracking grout layer and nonwoven layer.
Embodiment 1: as shown in Figure 1, with specification be 60 * 240 or the flexible facing of 280 * 560mm insert in the mould according to customer requirements, setting type becomes to ride seam formula or straight-line joint type pattern, inserts on the conveying device; The preparation bonding mortar is sent into mixer, send into first storage bin hopper in the storage device after fully stirring, and by being arranged on the compression roller of first storage bin hopper below, mortar is sent into second storage bin hopper, after being arranged on the vibrator vibration in second storage bin hopper, blanking, the mortar slabbing covers the inboard of flexible facing, and by cutter sweep the mortar adhesive layer is cut off; At this moment, operating on the conveyer belt is that the gluing object of mortar is arranged on the flexible facing, and when moving to the unreeling device below, warming plate is coated on the mortar adhesive layer; Press fit device is one with flexible finish coat, screed and heat-insulation layer by hydraulic cylinder and pressure plare pressing, and overturns by fixed head, and at this moment, basic heat preservation and decoration of outer wall one plate production is finished.
Embodiment 2, as shown in Figure 2, in order to improve the overall quality of product, after warming plate is coated on the mortar adhesive layer, in warming plate upper berth anticracking grout layer and nonwoven layer, press fit device is one with flexible finish coat, screed, heat-insulation layer, anticracking grout layer and nonwoven layer by hydraulic cylinder and pressure plare pressing, and overturns by fixed head, at this moment, the good heat preservation and decoration of outer wall one plate production of performance is finished.Anticracking grout layer wherein can play flameproof protection and prevent to collide with, and nonwoven layer has played the stretching resistance that anticracking increases the surface, and when improving adhesive strength, the stress of balanced and finish coat solves the warpage issues of heat preservation and decoration of outer wall one plate.
Fig. 3 is a heat preservation and decoration of outer wall one plate processing equipment floor map of the present invention.As shown in figures 1 and 3, the production equipment of heat preservation and decoration of outer wall one plate of the present invention comprises flexible finish coat feedway 10, conveying device 20, shop adhesive dispenser 30, heat-insulation layer blanking device 40 and press fit device 50; Described flexible finish coat feedway 10 is arranged on the front end of production line, and described shop adhesive dispenser 30 and heat-insulation layer blanking device 40 are arranged on the top of conveying device 20, and described press fit device 50 is arranged on the end of production line.Described flexible finish coat feedway 10 comprises composing device 11; Described conveying device 20 comprises drive roll 21, conveying roller 22, conveyer belt 23, driving chain 24 and motor 25; Described motor 25 is connected with driving chain 24 by reductor, and described driving chain 24 is connected drive conveying roller 22 with drive roll 21 and conveyer belt 23 rotates; Described shop adhesive dispenser 30 comprises first storage bin hopper 31, second storage bin hopper 32, roll shaft 33 and cutter 34; The bonding mortar for preparing is admitted to mixer 30 ', and be poured onto gradually in first storage bin hopper 31, described first storage bin hopper 31 is arranged on the top of second storage bin hopper 32, by following material roller, bonding mortar is sent in second storage bin hopper 32, in described second storage bin hopper 32, vibrator 35 is installed, roll shaft 33 and cutter 34 is installed in regular turn in the exit of described second storage bin hopper 32; Described press fit device 50 includes pressure plare 51, fixed head 52, chain 53 and motor 54; Hydraulic cylinder acts on described pressure plare 51, and after the pressing, described motor 54 is connected with chain 53 by decelerator, the upset of control fixed head 52.In order to improve the overall quality of product; second shop adhesive dispenser 60 and the nonwoven laying apparatus 70 is installed between described press fit device 50 and heat-insulation layer blanking device 40; the glue that the second shop adhesive dispenser 60 is laid is anticracking grout; the anticracking grout layer can play flameproof protection and prevent that product from colliding with; nonwoven layer has played the anticracking of product and has increased the stretching resistance on surface; when improving adhesive strength; stress between balanced heat-insulation layer and the finish coat has solved the whole warpage issues of heat preservation and decoration of outer wall one plate.
Described heat preservation and decoration of outer wall one plate production equipment is mechanization production, can be divided into imitative stone material, metal curtain wall, potter's clay plate, the brick of riving, solid wood effect or the like according to the decorative effect on surface, and the expressive force that the building outer is decorated is outstanding; Heat preservation and decoration of outer wall one plate ride seam formula and orthoscopic; The side of the seam formula of riding is for facing directly and or section.Can produce the heat preservation and decoration of outer wall one plate of plurality of specifications such as 1250 * 2440,1250 * 600, its length can be according to the user's request severing, need to prove especially, the side of the seam formula of riding is a section, adjacent with it side also is suitable with it section, but fork-join is an one as required, and assembling is flexible, and its slit is the width of groove just.
Heat preservation and decoration of outer wall one plate hydrophobicity of the present invention is good, water vapor permeability is good, can avoid water or water vapour in the phenomenon that the inner moisture content of heat-insulation layer increases, and improves the rain erosion resistant and the freeze thawing resistance ability of architectural exterior insulation layer, satisfies the requirement of thermal stress; The non-deformability of cladding material is higher than the non-deformability of inner layer material; The equipment pressing makes that no cavity forms in the heat preservation and decoration of outer wall one plate, stops air layer, avoids the volumetric expansion of air layer in blast is particularly born heat-insulation layer under the blast state and causes destruction to heat-insulation layer; When heat preservation and decoration of outer wall one plate is met fire, has the characteristic that can prevent fire spread and prevent to discharge flue dust or toxic gas, the strength of materials and volume can not reduce yet, surface layer can explosion and slump, good integrity, particularly heat preservation and decoration of outer wall one plate are by suitability for industrialized production in advance, carry out the scene assembling then, the efficient of installation is significantly improved.
It is worthy of note that protection scope of the present invention is not limited to the above-mentioned specific embodiment; according to basic fundamental design of the present invention; also this heat preservation and decoration of outer wall one plate can be used for insulation, freezer insulation of interior insulation, the deck of exterior wall etc.; all can realize by the present invention; as long as those of ordinary skill in the art need not through creative work; the embodiment that can associate all belongs to protection scope of the present invention.
Claims (6)
1. the processing method of heat preservation and decoration of outer wall one plate is characterized in that, may further comprise the steps,
A. flexible finish coat is set type;
B. prepare mortar, mortar is sent into storage device;
C. the flexible finish coat after setting type is sent into conveying device;
D. the mortar in the storage device is coated on the flexible finish coat;
E. cutter sweep disconnects the mortar adhesive layer;
F. add heat-insulation layer on flexible finish coat and the mortar adhesive layer;
G. above-mentioned each lamination is integrated;
H. undercarriage overturns.
2. the processing method of heat preservation and decoration of outer wall one plate according to claim 1 is characterized in that, increases step F 1 after described F step and before the G step: add anticracking grout layer and nonwoven layer.
3. realize a kind of production equipment of claim 1, it is characterized in that, comprise flexible finish coat feedway (10), conveying device (20), shop adhesive dispenser (30), heat-insulation layer blanking device (40) and press fit device (50); Described flexible finish coat feedway (10) is arranged on the front end of production line, and described shop adhesive dispenser (30) and heat-insulation layer blanking device (40) are arranged on the top of conveying device (20), and described press fit device (50) is arranged on the end of production line.
4. heat preservation and decoration of outer wall one plate production equipment according to claim 3 is characterized in that described flexible finish coat feedway (10) comprises composing device (11); Described conveying device (20) comprises drive roll (21), conveying roller (22), conveyer belt (23), driving chain (24) and motor (25); Described motor (25) is connected with driving chain (24) by reductor, and described driving chain (24) is connected drive conveying roller (22) and conveyer belt (23) motion with drive roll (21); Described shop adhesive dispenser (30) comprises first storage bin hopper (31), second storage bin hopper (32), roll shaft (33) and cutter (34); Described first storage bin hopper (31) is arranged on the top of second storage bin hopper (32) and by following material roller material is sent in second storage bin hopper (32), and roll shaft (33) and cutter (34) are installed in regular turn in the exit of described second storage bin hopper (32); Described press fit device (50) includes pressure plare (51), fixed head (52), chain (53) and motor (54); Hydraulic cylinder acts on described pressure plare (51), and described motor (54) is connected with chain (53) by decelerator after the pressing, control fixed head (52) upset.
5. heat preservation and decoration of outer wall one plate production equipment according to claim 4 is characterized in that, vibrator (35) is installed in described second storage bin hopper (32).
6. heat preservation and decoration of outer wall one plate production equipment according to claim 4 is characterized in that, second shop adhesive dispenser (60) and the nonwoven laying apparatus (70) is installed between described press fit device (50) and heat-insulation layer blanking device (40).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110047117 CN102172981B (en) | 2011-03-01 | 2011-03-01 | Equipment for processing outer wall heat preservation and decoration integrated board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110047117 CN102172981B (en) | 2011-03-01 | 2011-03-01 | Equipment for processing outer wall heat preservation and decoration integrated board |
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| Publication Number | Publication Date |
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| CN102172981A true CN102172981A (en) | 2011-09-07 |
| CN102172981B CN102172981B (en) | 2012-12-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110047117 Expired - Fee Related CN102172981B (en) | 2011-03-01 | 2011-03-01 | Equipment for processing outer wall heat preservation and decoration integrated board |
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Cited By (5)
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| CN103085420A (en) * | 2013-01-08 | 2013-05-08 | 郑运婷 | Heat retaining panel production line |
| CN103216059A (en) * | 2013-03-14 | 2013-07-24 | 牛智勇 | Automatic production system for heat-insulating and decoration integrated boards |
| CN106346592A (en) * | 2016-10-10 | 2017-01-25 | 重庆方浩建筑保温材料有限公司万盛分公司 | Translation type veneer heat insulation plate integrated forming device |
| CN106346593A (en) * | 2016-10-10 | 2017-01-25 | 重庆方浩建筑保温材料有限公司万盛分公司 | Veneer heat insulation plate integrated forming device |
| CN112922247A (en) * | 2021-01-28 | 2021-06-08 | 深圳市金鑫华建设集团有限公司 | Seamless heat preservation formula building outer wall |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112922247A (en) * | 2021-01-28 | 2021-06-08 | 深圳市金鑫华建设集团有限公司 | Seamless heat preservation formula building outer wall |
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| CN102172981B (en) | 2012-12-19 |
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