CN103171025B - Locking plate and the pre-control equipment of locking plate fast ram and method - Google Patents
Locking plate and the pre-control equipment of locking plate fast ram and method Download PDFInfo
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- CN103171025B CN103171025B CN201310088981.5A CN201310088981A CN103171025B CN 103171025 B CN103171025 B CN 103171025B CN 201310088981 A CN201310088981 A CN 201310088981A CN 103171025 B CN103171025 B CN 103171025B
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- locking plate
- feeder channel
- pressurizing unit
- storage compartment
- fast ram
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Abstract
The invention discloses a kind of locking plate and the pre-control equipment of locking plate fast ram, this equipment is installed on pedestal, comprises material loading platform, and material loading platform is connected with storage compartment by conveyer; Be communicated with feeder channel bottom storage compartment, the junction of feeder channel and storage compartment is provided with switch gate; The side of feeder channel is the horizontal pushing tow of feed, and when horizontal-top pushes row, above-mentioned switch gate is opened, and when horizontal pushing tow resets, above-mentioned switch gate is closed; The opposite side of feeder channel is can the locking plate pressurizing unit of folding; Lifting transferring platform is connected with locking plate pressurizing unit, the invention also discloses the method using the prefabricated equipment making locking plate of this punching press.The pre-control equipment of locking plate fast ram disclosed in this invention, eliminate the corollary equipments such as the concrete mixing plant used in traditional processing technology, and it is disposable extruded, without the need to maintenance, production efficiency is high, and cost is low, locking plate fast ram method for prefabricating disclosed in this invention, drop into artificial few, easy to operate.
Description
Technical field
The present invention relates to construction material production field, relate to the pre-control equipment of fast ram and the method for a kind of locking plate of using in water conservancy project waterway regulation process and locking plate specifically.
Background technology
Interlocking segment size dimension is more than or equal to 40cm, and is integrally connected by polypropylene rope and becomes a unit, and each unit length and width is greater than 4m, is called locking plate.Locking plate is the shop fixtures material in waterway regulation process, mainly in order to the protection of arranging to software and suppression, prevents bedding from washing away.Locking plate traditional processing technology is as follows:
Loose tool at the bottom of fixing concrete locking plate, cleaning template, even coating release agent, pastes grout stop belt, and lay concrete block connecting rope by template preformed hole, every sheet locking plate need connect with polypropylene rope.
Concreting uses door machine or loop wheel machine cage to divide ash, and artificial spade enters mould, and internal vibration rod vibrates; Or use special concrete chute, put concrete by concrete tank car and directly enter template by chute, internal vibration rod vibrates; Continuous placing answered by the concrete of same locking plate until casting complete.
After concrete vibrating completes, carry out first time receipts face.Before concrete initial set, carry out second time receipts face.After receipts face completes, guarantee that concrete surface level is smooth, and without smearing trace.Pouring concrete should carry out continuously, and the intermittent time should be less than the time that the front layer concrete presetting period maybe can reinvent for some reason.After concrete initial set completes, must watering maintenance.
Concrete strength reaches 50%(and 10Mpa) after carry out patrix dismounting.
During form removable, impact load should do not formed to locking plate, avoid interlocking segment corner angle to be destroyed.Backform is placed on assigned address after removing.
Take effective maintenance measure in time.Watering curing time must not be less than 14 days.Once, maintenance in every 4 hours of evening once, keeps concrete to be in moisture state, when daily mean temperature is lower than maintenance of must not sprinkling water when 5 DEG C in maintenance on every 2 hours of daytime.
Before concrete strength reaches 1.2N/mm2, must not trample thereon or installation form and support.
Locking plate depanning, handling, stacking is carried out after concrete strength reaches 70%.
After locking plate depanning, to clear up template in time, use in order to next time.
Move to storage area after locking plate depanning and continue maintenance, locking plate stacks height must not more than 20 layers.
Concrete interlocking patch is had bad luck, go out fortune shipment.
Have bad luck in interlocking film studio and realized by loop wheel machine and flat bed transport vehicle and special hoisting bar.
Terminal ship is realized by loop wheel machine, flat car and special hoisting bar.
Traditional processing technology needs to drop into a large amount of artificial and equipment, but production efficiency is low, and curing time is long, and production cost is high.
Summary of the invention
Technical problem to be solved by this invention, be just to provide a kind of can the prefabricated Apparatus and method for of fast ram of mechanization production locking plate.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
The pre-control equipment of a kind of locking plate fast ram, this equipment is installed on pedestal, comprises material loading platform, and material loading platform is connected with storage compartment by conveyer; Be communicated with feeder channel bottom storage compartment, the junction of feeder channel and storage compartment is provided with switch gate; The side of feeder channel is the horizontal pushing tow of feed, and when horizontal-top pushes row, above-mentioned switch gate is opened, and when horizontal pushing tow resets, above-mentioned switch gate is closed; The opposite side of feeder channel is can the locking plate pressurizing unit of folding; Lifting transferring platform is connected with locking plate pressurizing unit.
Further, described storage compartment has two at least.
Further, the top lifting transferring platform is provided with conveyer belt.
Further, described locking plate pressurizing unit comprises the upper die and lower die cooperatively interacted, and wherein patrix is compression set, and counterdie is telescopic springform.
Further, the counterdie of described locking plate pressurizing unit is also provided with and controls the detection system that siccative enters modulus.
A kind of locking plate fast ram method for prefabricating, uses above-mentioned equipment, comprises the steps:
(1) preset locking plate connection cord is in the counterdie of locking plate pressurizing unit;
(2) open conveyer, dry concrete pre-prepd on material loading platform is sent into storage compartment and feeder channel;
(3) switch gate is opened, and the dry concrete in horizontal-top handle feeder channel is pushed in the counterdie of locking plate pressurizing unit;
(4) what detection system detected dry concrete enters after modulus meets the requirements, and horizontal pushing tow resets, and switch gate is closed, and the dry concrete in storage compartment enters feeder channel and waits for;
(5) closed locking plate pressurizing unit, patrix extruding counterdie makes it bounce back with pressure, and locking plate is compressing;
(6) patrix of locking plate pressurizing unit resets;
(7) shaping locking plate is sent into lifting transferring platform.
Further, the locking plate produced by above-mentioned locking plate fast ram method for prefabricating, this locking plate is formed by connecting by multiple interlocking segment, and wherein connection cord is polypropylene rope, the every length of a film >=4m of one time punching molded locking plate, wide >=4m.
The invention has the beneficial effects as follows:
The pre-control equipment of locking plate fast ram disclosed in this invention, eliminates the corollary equipments such as the concrete mixing plant used in traditional processing technology, and disposable extruded, and without the need to maintenance, production efficiency is high, and cost is low.
Locking plate fast ram method for prefabricating disclosed in this invention, drops into manually few, easy to operate.
Accompanying drawing explanation
Fig. 1 is the structural representation of the pre-control equipment of locking plate fast ram disclosed in the embodiment of the present invention 1;
Fig. 2 is the schematic diagram of the step (2) of locking plate fast ram method for prefabricating disclosed in the embodiment of the present invention 1;
Fig. 3 is the schematic diagram of the step (3) of locking plate fast ram method for prefabricating disclosed in the embodiment of the present invention 1;
Fig. 4 is the schematic diagram of the step (4) of locking plate fast ram method for prefabricating disclosed in the embodiment of the present invention 1;
Fig. 5 is the schematic diagram of the step (5) of locking plate fast ram method for prefabricating disclosed in the embodiment of the present invention 1;
Fig. 6 is the schematic diagram of the step (6) of locking plate fast ram method for prefabricating disclosed in the embodiment of the present invention 1;
Fig. 7 is the schematic diagram of the step (7) of locking plate fast ram method for prefabricating disclosed in the embodiment of the present invention 1.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Embodiment 1, as shown in Figure 1, present embodiment discloses the pre-control equipment of a kind of locking plate fast ram, this equipment is installed on pedestal 1, this equipment comprises material loading platform 2, and material loading platform 2 is connected with storage compartment 4 by conveyer 3, totally two, storage compartment, be communicated with feeder channel 5 bottom storage compartment 4, feeder channel 5 is provided with switch gate 6 with the junction of storage compartment 4; The side of feeder channel 5 is the horizontal pushing tow 7 of feed, and when horizontal pushing tow 7 runs, above-mentioned switch gate 6 is opened, and when horizontal pushing tow 7 resets, above-mentioned switch gate 6 is closed; The opposite side of feeder channel is can the locking plate pressurizing unit of folding, this device comprises the upper die and lower die cooperatively interacted, wherein patrix 81 is compression set, counterdie 82 is telescopic springform, counterdie 82 is also provided with and controls the detection system that siccative enters modulus, lifting transferring platform 9 is connected with locking plate pressurizing unit, and the top of lifting transferring platform 9 is provided with conveyer belt.
The pre-control equipment of locking plate fast ram disclosed in the present embodiment, eliminates the corollary equipments such as the concrete mixing plant used in traditional processing technology, and disposable extruded, and without the need to maintenance, production efficiency is high, and cost is low.
The present embodiment also discloses a kind of locking plate fast ram method for prefabricating, uses above-mentioned equipment, comprises the steps:
(1) preset locking plate connection cord is in the counterdie 82 of locking plate pressurizing unit;
(2) as shown in Figure 2, open conveyer 3, dry concrete pre-prepd on material loading platform 2 is sent into storage compartment 4 and feeder channel 5;
(3) as shown in Figure 3, switch gate 6 is opened, and horizontal pushing tow 7 is pushed to the dry concrete in feeder channel 5 in the counterdie 81 of locking plate pressurizing unit;
(4) as shown in Figure 4, what detection system detected dry concrete enters after modulus meets the requirements, and horizontal pushing tow 7 resets, and switch gate 6 is closed, and the dry concrete in storage compartment enters feeder channel 5 and waits for;
(5) as shown in Figure 5, closed locking plate pressurizing unit, patrix 81 extrudes counterdie 82 makes it bounce back with pressure, and locking plate 10 is compressing;
(6) as shown in Figure 6, the patrix 81 of locking plate pressurizing unit resets;
(7) as shown in Figure 7, shaping locking plate 10 is sent into lifting transferring platform 9.
The connection cord of this locking plate is polypropylene rope, the every length of a film >=4m of one time punching molded locking plate, wide >=4m.
Locking plate fast ram method for prefabricating disclosed in the present embodiment, drops into manually few, easy to operate.
Claims (6)
1. the pre-control equipment of locking plate fast ram, this equipment is installed on pedestal, it is characterized in that: this equipment comprises material loading platform, and material loading platform is connected with storage compartment by conveyer; Be communicated with feeder channel bottom storage compartment, the junction of feeder channel and storage compartment is provided with switch gate; The side of feeder channel is the horizontal pushing tow of feed, and when horizontal-top pushes row, above-mentioned switch gate is opened, and when horizontal pushing tow resets, above-mentioned switch gate is closed; The opposite side of feeder channel is can the locking plate pressurizing unit of folding; Lifting transferring platform is connected with locking plate pressurizing unit.
2. the pre-control equipment of locking plate fast ram according to claim 1, is characterized in that: described storage compartment has two at least.
3. the pre-control equipment of locking plate fast ram according to claim 2, is characterized in that: the top of lifting transferring platform is provided with conveyer belt.
4. the pre-control equipment of locking plate fast ram according to claim 3, it is characterized in that: described locking plate pressurizing unit comprises the upper die and lower die cooperatively interacted, wherein patrix is compression set, and counterdie is telescopic springform.
5. the pre-control equipment of locking plate fast ram according to claim 4, is characterized in that: the counterdie of described locking plate pressurizing unit is also provided with and controls the detection system that siccative enters modulus.
6. a locking plate fast ram method for prefabricating, uses equipment as claimed in claim 5, it is characterized in that, comprise the steps:
(1) preset locking plate connection cord is in the counterdie of locking plate pressurizing unit;
(2) open conveyer, dry concrete pre-prepd on material loading platform is sent into storage compartment and feeder channel;
(3) switch gate is opened, and the dry concrete in horizontal-top handle feeder channel is pushed in the counterdie of locking plate pressurizing unit;
(4) what detection system detected dry concrete enters after modulus meets the requirements, and horizontal pushing tow resets, and switch gate is closed, and the dry concrete in storage compartment enters feeder channel and waits for;
(5) closed locking plate pressurizing unit, patrix extruding counterdie makes it bounce back with pressure, and locking plate is compressing;
(6) patrix of locking plate pressurizing unit resets;
(7) shaping locking plate is sent into lifting transferring platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310088981.5A CN103171025B (en) | 2013-03-19 | 2013-03-19 | Locking plate and the pre-control equipment of locking plate fast ram and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310088981.5A CN103171025B (en) | 2013-03-19 | 2013-03-19 | Locking plate and the pre-control equipment of locking plate fast ram and method |
Publications (2)
| Publication Number | Publication Date |
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| CN103171025A CN103171025A (en) | 2013-06-26 |
| CN103171025B true CN103171025B (en) | 2016-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310088981.5A Active CN103171025B (en) | 2013-03-19 | 2013-03-19 | Locking plate and the pre-control equipment of locking plate fast ram and method |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363980A (en) * | 2017-08-08 | 2017-11-21 | 长江航道局 | A kind of concrete locking plate mechanized method for making and system |
| CN110640866A (en) * | 2019-08-02 | 2020-01-03 | 长江武汉航道工程局 | Interlocking plate prefabricating process |
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| WO2005038161A2 (en) * | 2003-08-08 | 2005-04-28 | Dynabloc Technologies (Pty) Ltd. | Method and apparatus for manufacturing compressed earthen blocks |
| CN2784162Y (en) * | 2005-04-21 | 2006-05-31 | 上海交通建设总承包公司 | Mould for concrete interlocking patch |
| CN1792594A (en) * | 2005-11-14 | 2006-06-28 | 李永民 | Method for preparing of brick tile |
| CN2838904Y (en) * | 2005-11-14 | 2006-11-22 | 李永民 | Dry powder brick and tile making machine |
| CN201020788Y (en) * | 2006-12-30 | 2008-02-13 | 四川星河建材有限公司 | Brick press for environment-friendly brick |
| CN101352891A (en) * | 2008-07-30 | 2009-01-28 | 罗国军 | Technique and production line for integrally molding and assembling large plate |
| CN203236572U (en) * | 2013-03-19 | 2013-10-16 | 中交一航局第二工程有限公司 | Interlocking piece and interlocking piece rapid stamping and precasting device thereof |
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2013
- 2013-03-19 CN CN201310088981.5A patent/CN103171025B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005038161A2 (en) * | 2003-08-08 | 2005-04-28 | Dynabloc Technologies (Pty) Ltd. | Method and apparatus for manufacturing compressed earthen blocks |
| CN2784162Y (en) * | 2005-04-21 | 2006-05-31 | 上海交通建设总承包公司 | Mould for concrete interlocking patch |
| CN1792594A (en) * | 2005-11-14 | 2006-06-28 | 李永民 | Method for preparing of brick tile |
| CN2838904Y (en) * | 2005-11-14 | 2006-11-22 | 李永民 | Dry powder brick and tile making machine |
| CN201020788Y (en) * | 2006-12-30 | 2008-02-13 | 四川星河建材有限公司 | Brick press for environment-friendly brick |
| CN101352891A (en) * | 2008-07-30 | 2009-01-28 | 罗国军 | Technique and production line for integrally molding and assembling large plate |
| CN203236572U (en) * | 2013-03-19 | 2013-10-16 | 中交一航局第二工程有限公司 | Interlocking piece and interlocking piece rapid stamping and precasting device thereof |
Non-Patent Citations (1)
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| 混凝土联锁块新型模板工艺的研制;张智文，姜威;《水运工程》;20001231(第12期);文章第67页左栏第1行-第68页左栏第4行 * |
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| CN103171025A (en) | 2013-06-26 |
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