CN208979893U - A kind of automatic moulding and palletizing system of brick - Google Patents
A kind of automatic moulding and palletizing system of brick Download PDFInfo
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- CN208979893U CN208979893U CN201821475122.6U CN201821475122U CN208979893U CN 208979893 U CN208979893 U CN 208979893U CN 201821475122 U CN201821475122 U CN 201821475122U CN 208979893 U CN208979893 U CN 208979893U
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Abstract
The utility model relates to a kind of brick automatic moulding and palletizing systems, including synchronous folder base distribution device, hydraulic press and the brick conveying mechanism set gradually；Hydraulic press includes the hopper, the molding press for pressing raw materials into type and the ejecting mechanism for ejecting mould brick for charging；Synchronous folder base distribution device includes moveable charge car and brick-clamping mechanism, and charge car has material frame；After the material of brick in the hopper of hydraulic press is poured into material frame; molding press pressing mold mould brick block from top to bottom; ejecting mechanism from the bottom to top ejects brick; brick-clamping mechanism is located at the top of stock mould after charge car return; brick-clamping mechanism clamps brick and presss from both sides to brick conveying mechanism, and realizes that material frame is moved under molding press again to realize cloth simultaneously；It further include robot palletizer and base vehicle conveying mechanism, robot palletizer will carry out stacking in base vehicle after the brick clamp on brick conveying mechanism by manipulator；Base vehicle conveying mechanism conveys base vehicle to still kettle.
Description
Technical field
The utility model relates to a kind of automatic moulding of brick and palletizing systems, belong to brick equipment field.
Background technique
When the overall flow of traditional brickmaking machine production brick, firstly, carrying out cloth, the material of brick in hopper pours into material frame
Interior, material frame is mobile, the material of brick is pushed into stock mould, material frame is moved back to original position；Then, it forms, the molding of molding machine pressing mold, the top of molding machine
Mechanism ejects brick out；Then, brick folding, brick-clamping mechanism are moved on to above brick, are moved down, and are clamped, are moved up, and are removed, and stacking machine will
It in brick stacking to base vehicle, then is sent to still kettle by base vehicle, by still kettle come air-entrained concrete building block, to complete finished product.
It is back and forth carried out in cycles by above-mentioned operation.Such production process, the production cycle is long, after material frame is moved back to original position, brick folding machine
Structure can carry out brick folding, and the brick folding action process of brick-clamping mechanism is also extremely complex, move down, clamp, move up, remove, Er Qiebu
Material is respectively individually carried out with each mechanism of brick folding, and drawback is: the production line period is long, and production efficiency is low, and mechanical equipment structure is multiple
It is miscellaneous, it is easy to appear mechanical breakdown, and the brick that goes out of code is stamped irregular, easily collapses, production efficiency is low.
In existing brick production equipment, in order to improve the production efficiency, brick-clamping mechanism is omitted, the machinery of robot palletizer is passed through
Hand, which is directly entered inside brick machine, clamps brick, carries out stacking after taking-up.But the problem caused by doing so is: one, manipulator exists
When protruding into inside brick machine, unprotect measure is easy folder bad brick, seriously affects product quality；Two, manipulator needs to put in brick machine
Portion, remakes brick folding movement, which wants the time required for brick folding longer, can delay the whole duty cycle；Three, robot palletizer
Directly stack bricks, base garage into during not enough securely, easily collapse, also influence production efficiency to a certain extent.
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides the automatic moulding and palletizing system of a kind of brick, and the brick is certainly
Dynamic molding and palletizing system improve production efficiency while effective guarantee product quality.
The technical solution of the utility model is as follows:
A kind of automatic moulding and palletizing system of brick, including synchronous folder the base distribution device, hydraulic press set gradually
With brick conveying mechanism；Hydraulic press includes for the hopper of charging, the molding press for pressing raw materials into type and being used for
The ejecting mechanism that mould brick is ejected；Synchronous folder base distribution device includes moveable charge car and brick-clamping mechanism, charge car tool
There is material frame；After the material of brick in the hopper of hydraulic press is poured into material frame, molding press pressing mold mould brick block from top to bottom, ejector
Structure from the bottom to top ejects brick, and brick-clamping mechanism is located at the top of stock mould after charge car return, brick-clamping mechanism clamp brick press from both sides to
On brick conveying mechanism, and realize that material frame is moved under molding press again to realize cloth simultaneously；It further include robot palletizer and base vehicle
Conveying mechanism, robot palletizer include that mechanical arm is set with the several of mechanical arm upper end are rotatably dispose in successively parallel on horizontal plane
The manipulator set, robot palletizer will carry out stacking in base vehicle after the brick clamp on brick conveying mechanism by manipulator；Base vehicle is defeated
Mechanism is sent to convey base vehicle to still kettle.
Wherein, a kind of described brick automatic moulding and palletizing system further include being set to base vehicle conveying mechanism and brick conveying
Transferring pallet between mechanism；Transferring pallet keeps in brick for robot palletizer in palletization.
Wherein, a kind of described brick automatic moulding and palletizing system, the manipulator are a plurality of and with bilateral symmetries two
Two 1 groups of settings；Each manipulator of the robot palletizer is separately provided one group of control device or per symmetrical two machine
Tool hand designs one group of control device.
The utility model has the following beneficial effects:
1, the utility model shortens working hours by the synchronous cloth of synchronous folder base distribution device and brick folding, guarantees molding
Brick can be exported more preferably, temporary by brick conveying mechanism, then carry out quick stacking by robot palletizer, in effective guarantee product matter
While amount, production efficiency is improved.
2, the utility model is controlled via robot palletizer, and various stacking modes are better achieved.In palletization, code
Ji Dui is carried out the vertical stacking of upper and lower level by pile robot, can be better protected from base vehicle and breaking-up of collapsing occurs during traveling
Situation；Continue stacking in base heap top end face, the ladder-like shape that can preferably adapt to still kettle of two sides adobe group can be more preferable
Send to still kettle；And between two sides adobe group continue stacking brick compared with existing stacking and stacking technology, can stacking it is more
Brick；To improve the working efficiency of subsequent handling；The process sequence for pushing up heap stacking is that first stacking side adobe group, then stacking are another
Side adobe group, finally brick stacking between the two；It may not need calculating in this way and arrange remaining brick, promote working efficiency；
And Ji Dui is made of several columns group, there are gaps between adjacent column group, in this way base garage into during, will not be because of part
Touching just influence total collapse easily, thus be lifted at base garage into brick in the process yield rate.
Detailed description of the invention
Fig. 1 is the positive structure schematic of the utility model；
Fig. 2 is the overlooking structure diagram of the utility model；
Fig. 3 is the schematic diagram of the setting reference direction of the utility model；
Fig. 4 is the rotationally-varying figure of the manipulator stacking adjacent layer adobe of the robot palletizer of the utility model；
Fig. 5 is the schematic diagram of the good brick of stacking on the base vehicle of the utility model；
Fig. 6 is the left hand view of Fig. 3 of the utility model；
Fig. 7 is the palletization schematic diagram of the utility model；
Fig. 8 is the stacked structure schematic diagram of the first layer adobe and second layer adobe of the utility model；
Fig. 9 is the structural schematic diagram of the synchronous folder base distribution device prior art of the utility model；
Figure 10 is the top view of Fig. 9 of the utility model；
Figure 11 is the partial enlarged view of the brick-clamping mechanism of Fig. 9 of the utility model.
Appended drawing reference indicates in figure are as follows:
1, synchronous folder base distribution device；11, charge car；12, brick-clamping mechanism；111, material frame；121, clamping plate；13, driver
Structure；14, the first power mechanism；131, lever；132, connecting rod；2, hydraulic press；3, brick conveying mechanism；4, base vehicle conveyer
Structure；41, base vehicle；5, robot palletizer；50, mechanical arm；51, manipulator；100, still kettle；200, first layer adobe；300,
Two layers of adobe；400, Ji Dui；500, column group；600, side adobe group；A, row direction；B, row direction；L1, horizontally-arranged length；L2,
Row length；C, gap.
Specific embodiment
The utility model is described in detail in the following with reference to the drawings and specific embodiments.
Referring to Fig. 1-11, a kind of automatic moulding and palletizing system of brick, including the synchronous folder base distribution device set gradually
1, hydraulic press 2 and brick conveying mechanism 3；Hydraulic press 2 includes for the hopper of charging, for pressing raw materials into type
Molding press and ejecting mechanism for ejecting mould brick；Synchronous folder base distribution device 1 includes moveable charge car 11
With brick-clamping mechanism 12, charge car 11 has material frame 111；After the material of brick in the hopper of hydraulic press 2 is poured into material frame 111, pressure
Pressing mold mould brick block, ejecting mechanism from the bottom to top eject brick mould machine from top to bottom, brick-clamping mechanism 12 after 11 return of charge car
Positioned at the top of stock mould, brick-clamping mechanism 12 clamps brick and presss from both sides to brick conveying mechanism 3, and realizes that material frame 111 moves to again simultaneously
To realize cloth under molding press；
Its further include:
Robot palletizer 5 including mechanical arm 50 and is rotatably dispose in the several in successively putting down on horizontal plane of mechanical arm upper end
Row setting manipulator 51, robot palletizer 5 by manipulator 51 by the brick clamp on brick conveying mechanism 3 rise after in base vehicle 41 into
Row stacking；
Base vehicle conveying mechanism 4 is used to convey base vehicle 41 to still kettle 100.It is saved by synchronous folder base distribution device 1
Processing step, and guarantee the product quality pressed from both sides out.Robot palletizer 5 uses the prior art, and model newly pine SR210D can be used.
The automatic moulding and palletizing system of a kind of brick further include being set to base vehicle conveying mechanism 4 and brick conveyer
Transferring pallet between structure 3；Transferring pallet keeps in brick for robot palletizer 5 in palletization.
The manipulator 51 is a plurality of and to be symmetrically arranged in pairs；Each of described robot palletizer 5
Manipulator 51 is separately provided one group of control device or designs one group of control device per symmetrical two manipulators 51.Control device
Using PLC control device.
Referring to Fig. 9-11, the hydraulic press 2 uses the prior art with synchronous folder base distribution device 1, public referring to authorization
It accuses number Chinese patent for being CN1843726B and discloses a kind of cloth brick-clamping mechanism of automatic brick-equipment, including charge car 1 and folder
Brick mechanism 2, charge car 1 have material frame 11, and brick-clamping mechanism 2 has clamping plate 21, and the cloth brick-clamping mechanism of automatic brick-equipment further includes
Hoisting mechanism, charge car 1 are connected with brick-clamping mechanism 2 by hoisting mechanism.The hoisting mechanism includes transmission mechanism 3 and the first power
Mechanism 4,3 one end of transmission mechanism are connect with brick-clamping mechanism 2, and the other end is connect with the first power mechanism 4, the first power mechanism 4 peace
On charge car 1, brick-clamping mechanism 2 and charge car 1 are hinged, and the hinge joint is to the connection of brick-clamping mechanism 2 and transmission mechanism 3
Place has spacing in vertical direction.Brick-clamping mechanism 2 is connect with charge car 1, and charge car 1 is mobile while brick-clamping mechanism 2 being driven to move
It is dynamic, also, brick-clamping mechanism 2 is connect with transmission mechanism 3, by the transmission mechanism 3, can make brick-clamping mechanism 2 around with charge car 1
Hinge joint rotation, so that realizing that brick-clamping mechanism 2 moves up picks up brick.Transmission mechanism 3 is a kind of link mechanism, the connecting rod machine
Structure includes lever 31 and connecting rod 32, and lever 31 is hinged on charge car 1, which is located at hinged with connecting rod 32 close to lever 31
The side of point, so that lever 31 be enable to rotate around the hinge joint, 31 one end of lever and the first power mechanism 4 are hinged, another
End is hinged with connecting rod 32, and the other end and brick-clamping mechanism 2 of connecting rod 32 are hinged.It is cylinder that first power mechanism 4, which is one kind, the cylinder
It is hinged on charge car 1, the piston rod and lever 31 of cylinder are hinged.
The working principle of synchronous folder base distribution device 1: when the material of brick in the hopper of hydraulic press 2 is poured into material frame 111
When, molding press pressing mold molding, ejecting mechanism ejects brick, at this point, charge car 11 is located at original position, and brick-clamping mechanism 12 is located at brick
The top of mould, brick-clamping mechanism 12 clamp brick, and the piston rod of 14 cylinder of the first power mechanism on charge car 11 drives driver
The lever rotation of structure 13, it is mobile that lever drives connecting rod, thus rotate brick-clamping mechanism 12 around with the hinged hinge joint of charge car 11,
Brick-clamping mechanism 12 upwarps；Then, charge car 11 drives material frame 111 to move together with brick-clamping mechanism 12, in this way, material frame 111 is by brick
In material push-in stock mould, brick-clamping mechanism 12 then moves to the top of conveyer belt, at this point, the first power mechanism 14 drives brick-clamping mechanism 12 again
Original position is gone back to, i.e., brick-clamping mechanism 12 reverts to level, then the brick pressed from both sides out is placed on the conveyor belt；Then, charge car 11 returns
Position drives material frame 111 and brick-clamping mechanism 12 to return to original position, and carries out the cloth and brick folding process of next round.Pass through the cloth clamp
Brick mechanism 12 carries out cloth brick folding, and cloth is synchronous with brick folding to carry out.
The palletizing method of the utility model, referring to Fig. 1-8, including above-mentioned brick automatic moulding and palletizing system, wherein steaming
Pressure kettle 100 is the horizontal positioned cylindrical prior art, comprising the following steps:
The molding of S1, brick: hydraulic press 2 produces mould brick, and the ejecting mechanism of hydraulic press 2 ejects brick；
S2, folder fabric material: synchronous folder base distribution device 1 realize simultaneously by the brick clamp of ejection to brick conveying mechanism 3 and
Cloth in hydraulic press 2；
The stacking of S3, brick: robot palletizer 5 clamps the brick on brick conveying mechanism 3, and stacking is carried out on base vehicle 41.
Step S3 includes the steps that successively carrying out as follows:
S3-1, setting benchmark: the horizontal direction with base vehicle 41 in cross section in still kettle 100 is set as row direction A, with
Base vehicle 41 is set as row direction B in the 100 central axes direction of still kettle that is parallel in still kettle 100；Brick most base vehicle 41 finally
The horizontal length of the row direction A of the good shape of stacking is denoted as horizontally-arranged length L1, the brick most good shape of 41 stacking of base vehicle finally
Row direction B horizontal length is denoted as row length L2；Row length L2 is the half of row direction A；Horizontally-arranged length L1 is
Base vehicle 41 is able to enter the maximum value in still kettle 100；
S3-2, stacking Ji Dui: robot palletizer 5 clamps the brick of row length L2 every time；Robot palletizer 5 presses row direction
A is with identical towards sequence arrangement stacking first layer adobe 200；The manipulator 51 of robot palletizer 5 is around vertical pivot rotated ninety degrees
Arrange the brick of stacking one side of something, then the another half of brick of sequential in 200 upper surface of first layer adobe sequence with row direction B afterwards,
To form second layer adobe 300, it is mutually perpendicular to adjacent upper and lower level adobe；Palletization is repeated until completing cube shaped base
Heap 400.
Above-mentioned steps S3-2 further include:
There are clearance Cs between row direction A equalization division several columns group 500, adjacent column group 500 for base heap 400.Exist in this way
During base vehicle 41 is advanced, total collapse will not be just influenced easily because of part touching, to be lifted at the traveling of base vehicle 41
The yield rate of brick in the process.
It is further comprised the steps of: after above-mentioned steps S3-2
S3-3, stacking top heap side: in the side top end face stacking adobe from bottom to top of base heap 400 to form side adobe group
600, side adobe group 600 is ladder-like in drawing close toward middle part, and the adobe edge close to middle part is in a vertical plane；
S3-4, side residue adobe storage: robot palletizer 5 will be left brick after the side adobe group 600 of stacking side temporary
Transferring pallet is deposited in, and records remaining adobe quantity；
S3-5, the stacking top heap other side: another to be formed in the other side top end face stacking adobe from bottom to top of base heap 400
The side adobe group 600 of side, part brick clamps stacking by robot palletizer 5 from transferring pallet, so that remaining in transferring pallet
Brick is sufficient to accommodate between the side adobe group 600 of two sides；The side adobe group 600 of two sides is in corresponding distribution；
Region between S3-6,5 stacking two sides adobe group 600 of robot palletizer.
The specific steps of above-mentioned steps S3-6 are as follows: robot palletizer 5 is by the remaining adobe stacking in transferring pallet to two sides
Side adobe group 600 between base heap 400 top end face on.
In above-mentioned steps S3-5, the sum of the side adobe group 600 and the height of base heap 400 are able to enter steam pressure for base vehicle 41
Maximum value in kettle 100；The outermost spacing of the row direction A of two sides adobe group 600 is that base vehicle 41 is able to enter still kettle 100
Interior maximum value.
The palletizing method of the application can multi-code brick, and can guarantee base vehicle 41 in traveling its transport brick yield rate.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, is applied directly or indirectly in
Other related technical areas are also included in the patent protection scope of the utility model.
Claims (3)
1. the automatic moulding and palletizing system of a kind of brick, including synchronous folder base distribution device (1), hydraulic press set gradually
(2) and brick conveying mechanism (3)；Hydraulic press (2) includes the hopper for charging, the molding press for pressing raw materials into type
And the ejecting mechanism for ejecting mould brick；Synchronous folder base distribution device (1) includes moveable charge car (11) and folder
Brick mechanism (12), charge car (11) have material frame (111)；The material of brick in the hopper of hydraulic press (2) is poured into material frame (111)
Afterwards, pressing mold mould brick block, ejecting mechanism from the bottom to top eject brick molding press from top to bottom, brick folding after charge car (11) return
Mechanism (12) is located at the top of stock mould, and brick-clamping mechanism (12) clamps brick and presss from both sides on brick conveying mechanism (3), and realizes material frame simultaneously
(111) it moves to again under molding press to realize cloth；It is characterized by also including robot palletizers (5) and base vehicle conveying mechanism
(4), robot palletizer (5) includes mechanical arm (50) and be rotatably dispose in the several in successively parallel on horizontal plane of mechanical arm upper end
The manipulator (51) of setting, robot palletizer (5) pass through after manipulator (51) play the brick clamp on brick conveying mechanism (3) in base vehicle
(41) stacking is carried out；Base vehicle conveying mechanism (4) conveys base vehicle (41) to still kettle (100).
2. the automatic moulding and palletizing system of a kind of brick according to claim 1, it is characterised in that: further include being set to base
Transferring pallet between vehicle conveying mechanism (4) and brick conveying mechanism (3)；Transferring pallet is for robot palletizer (5) in stacking
Brick is kept in journey.
3. the automatic moulding and palletizing system of a kind of brick according to claim 1, it is characterised in that: the manipulator (51)
It is a plurality of and to be symmetrically arranged in pairs；Each manipulator (51) of the robot palletizer (5) is separately provided
One group of control device designs one group of control device per symmetrical two manipulators (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821475122.6U CN208979893U (en) | 2018-09-10 | 2018-09-10 | A kind of automatic moulding and palletizing system of brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821475122.6U CN208979893U (en) | 2018-09-10 | 2018-09-10 | A kind of automatic moulding and palletizing system of brick |
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| Publication Number | Publication Date |
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| CN208979893U true CN208979893U (en) | 2019-06-14 |
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ID=66783735
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821475122.6U Active CN208979893U (en) | 2018-09-10 | 2018-09-10 | A kind of automatic moulding and palletizing system of brick |
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| CN (1) | CN208979893U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108820907A (en) * | 2018-09-10 | 2018-11-16 | 福建海源自动化机械股份有限公司 | A kind of automatic moulding of brick and palletizing system and its palletizing method |
-
2018
- 2018-09-10 CN CN201821475122.6U patent/CN208979893U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108820907A (en) * | 2018-09-10 | 2018-11-16 | 福建海源自动化机械股份有限公司 | A kind of automatic moulding of brick and palletizing system and its palletizing method |
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| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 350101 No. 2 Tieling North Road, Jingxi Town, Minhou County, Fuzhou City, Fujian Province Patentee after: Fujian Haiyuan Composite Materials Technology Co.,Ltd. Address before: 350101 No. 2 Tieling North Road, Jingxi Town, Minhou County, Fuzhou City, Fujian Province Patentee before: FUJIAN HAIYUAN AUTOMATIC EQUIPMENTS Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP03 | Change of name, title or address |
Address after: 338000 room 388, floor 3, administrative service center, Xincheng Avenue, high tech Development Zone, Xinyu City, Jiangxi Province Patentee after: Jiangxi Haiyuan composite material technology Co.,Ltd. Address before: 350101 No. 2 Tieling North Road, Jingxi Town, Minhou County, Fuzhou City, Fujian Province Patentee before: Fujian Haiyuan Composite Materials Technology Co.,Ltd. |
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| CP03 | Change of name, title or address |