CN207523075U - Mold circulation formula automotive brake pads full-automatic heat pressing production line - Google Patents
Mold circulation formula automotive brake pads full-automatic heat pressing production line Download PDFInfo
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- CN207523075U CN207523075U CN201721588398.0U CN201721588398U CN207523075U CN 207523075 U CN207523075 U CN 207523075U CN 201721588398 U CN201721588398 U CN 201721588398U CN 207523075 U CN207523075 U CN 207523075U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000003825 pressing Methods 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 130
- 238000005303 weighing Methods 0.000 claims abstract description 104
- 238000004321 preservation Methods 0.000 claims abstract description 51
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims description 71
- 238000004140 cleaning Methods 0.000 claims description 31
- 238000005070 sampling Methods 0.000 claims description 17
- 238000005507 spraying Methods 0.000 claims description 17
- 238000003892 spreading Methods 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 7
- 239000000428 dust Substances 0.000 description 6
- 238000007689 inspection Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000004134 energy conservation Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241001212149 Cathetus Species 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
A kind of mold circulation formula automotive brake pads full-automatic heat pressing production line, including rack, automatic weighing station, the multigroup multi-daylight press of straight line, blanking heat preservation material flow line, feeding heat preservation material flow line and mold transmission line；Automatic weighing station and mold transmission line are separately positioned on the left and right sides of rack, are equipped in rack at the feeding end at automatic weighing station and weigh truss manipulator, die horizontal conveying mechanical arm is provided in front of automatic weighing station；The multigroup multi-daylight press of straight line is arranged in rack, and feeding heat preservation material flow line and blanking keep the temperature the both sides that material flow line is separately positioned on the multigroup multi-daylight press of straight line；Feeding truss manipulator is provided on the outside of feeding heat preservation material flow line, feeding conveying robot is provided between feeding heat preservation material flow line and mold transmission line；Blanking truss manipulator is provided on the outside of blanking heat preservation material flow line, blanking conveying robot is provided between blanking heat preservation material flow line and mold transmission line.The production line realizes loading and unloading automated job, improves production efficiency, ensure that product quality.
Description
Technical field
The utility model is related to a kind of full-automatic heat pressing production lines for automotive brake pads, belong to brake block manufacturing technology
Field.
Background technology
Automotive brake pads suppressed on forcing press usually by mold come, typically in single device independent operation,
Mold is all fixedly mounted on press, is not easy to realize the automation for throwing blankings；It is suppressed since the error of inventory causes
The density of the product come has differences, and causes the inconsistent of product quality.Press device be generally on general four column top or under
Pressure type hydraulic press, equipment occupation space is big, and when more hydraulic presses form production line, operator needs to patrol around more hydraulic presses
Operation is returned, labor intensity is big, low production efficiency.
CN102218845A discloses one kind《Brake pad mould movement type rotary hot pressing production line》, including rotary disk etc.
Density multi-cavity movable mould hot press hot press PLC controller centralized oil supply hydraulic system hydraulic system PLC controllers
Mold automatic mobile device and the packing of premix automatic weighing and charging device, are equipped with one group of hot press on rotary disk, each
The side of hot press is correspondingly provided with a hot press PLC controller that it is controlled to run, and hot press PLC controller, which is concentrated, to be supplied
Oily hydraulic system and hydraulic system PLC controller are installed on rotary disk, mold automatic mobile device and automatic weighing packing
The outside of rotary disk is arranged on, each hot press PLC controller is connect with hydraulic system PLC controller using serial communication,
Hydraulic system PLC is connect with the PLC controller in premix automatic weighing packing and charging device using wireless telecommunications.
Although above-mentioned production line realizes the automatic production of disc brake pad, but in swinging, arrangement is unreasonable, knot
Structure is relative complex, and also it is still necessary to improve in terms of energy conservation and environmental protection.
Invention content
The utility model provides a kind of the degree of automation and production is imitated for deficiency existing for existing brake block manufacturing technology
Rate height, energy-saving and environment-friendly mold circulation formula automotive brake pads full-automatic heat pressing production line.
The mold circulation formula automotive brake pads full-automatic heat pressing production line of the utility model, using following technical scheme：
The production line is protected including rack, automatic weighing station, the multigroup multi-daylight press of straight line, blanking heat preservation material flow line, feeding
Warm material flow line and mold transmission line；Automatic weighing station and mold transmission line are separately positioned on the left and right sides of rack, in rack
The feeding end at automatic weighing station, which is equipped with, weighs truss manipulator, and die horizontal conveying is provided with below the weighing box at automatic weighing station
Manipulator；The multigroup multi-daylight press of straight line is arranged in rack, and feeding heat preservation material flow line and blanking heat preservation material flow line are set respectively
In the both sides of the multigroup multi-daylight press of straight line；Feeding truss manipulator, feeding heat preservation are provided on the outside of feeding heat preservation material flow line
Feeding conveying robot is provided between material flow line and mold transmission line；Blanking truss is provided on the outside of blanking heat preservation material flow line
Manipulator is provided with blanking conveying robot between blanking heat preservation material flow line and mold transmission line；It is provided on mold transmission line
Stripper apparatus and cleaning mould cavity device.
The mold transmission line includes demoulding pipeline and artificial sampling observation pipeline, and demoulding pipeline keeps the temperature logistics with feeding
Blanking conveying robot is provided between line, artificial inspect by random samples sets feeding handling machinery between pipeline and feeding heat preservation material flow line
Hand demoulds and stripper apparatus and cleaning mould cavity device is provided on pipeline, and artificial inspect by random samples is provided with pusher, gear on pipeline
Expect that mechanism and blanking rack, pusher and blanking rack are positioned opposite in the both sides of manually sampling observation pipeline.The pusher and
Cylinder or oil cylinder can be used in stock stop.
The stripper apparatus, including stripping tank and pusher, stripping tank and pusher are fixedly mounted in rack,
Pusher is located above stripping tank.Cylinder or oil cylinder may be used in stripping tank and pusher.
The cleaning mould cavity device, including clear mould cylinder, automatic release agent spraying device and automatic cleaning machine structure, clear mould cylinder, from
Dynamic cleaning mechanism and automatic release agent spraying device are set gradually from bottom to top, and automatic release agent spraying device is nozzle structure, automatically
Cleaning mechanism includes transmission chain and hairbrush, and hairbrush is carried on transmission chain.Clear mould cylinder jacks up mold core, and automatic cleaning machine structure is completed clear
Reason, mold core reset, and automatic release agent spraying mechanism is to die cavity release agent spraying.
Stick quantitative mechanism, skin including hopper, blender, allocation mechanism, automatic spreading flattening mechanism, are dialled in the automatic weighing station
Band conveyer and weighing mechanism, allocation mechanism and automatic spreading flattening mechanism are arranged on the top of belt conveyor, and hopper, which is arranged on, to be dialled
Expect the top of mechanism, dial the front end that stick quantitative mechanism is arranged on belt conveyor, blender is provided in hopper.
Allocation mechanism in the automatic weighing station includes motor and material toggling roller, and material toggling roller connect with motor, is used for
The injected volume of control material.
Automatic spreading flattening mechanism in the automatic weighing station includes motor and turntable, and turntable is connected on motor, and motor drives
Turn disc spins so as to shakeout material, make material thickness uniformly be laid on belt.
Stick quantitative mechanism of dialling in the automatic weighing station includes material toggling axis, material toggling rod and material toggling motor, the installation of material toggling axis
It is connect in the front end of belt conveyor, and with material toggling motor, material toggling rod is distributed on material toggling axis, material toggling rod is in spiral shell on material toggling axis
Revolve shape distribution.
Weighing mechanism in the automatic weighing station is fixed including weighing sensor, weighing box, rotary cylinder and weighing layer
Frame, weighing box are connected to by weighing sensor on weighing layer fixed frame, and weighing box is connected with rotary cylinder, rotary cylinder installation
On weighing layer fixed frame.Wherein：Equipped with weighing fixed bin on the weighing box of the weighing mechanism, to prevent powder pouring into and
It pours out weighing box to be scattered in the process, reduces dust.
The multigroup multi-daylight press of straight line, including plate frame, plate frame is made of riser, upper beam and bottom girder, is stood
Plate is connected between upper beam and bottom girder, at least provided with one group of pressure setting, each group pressure setting horizontal arrangement in frame；Compacting
Device includes briquetting machine and exhaust gear, and briquetting machine and exhaust gear are arranged on frame；The briquetting machine, including
Guide rail, sliding block, dynamic beam and push-pull mechanism, guide rail are mounted vertically on riser, and push-pull mechanism is fixedly mounted on upper beam, moves beam extremely
Be provided with one layer less, the dynamic beam of top layer is connect with push-pull mechanism, each layer move beam by sliding block be mounted on guide rail on, each layer move beam it
Between be provided with related hoisting mechanism.
The side of pressure setting in the multigroup multi-daylight press of straight line is both provided with clamshell doors, it is possible to reduce heat dissipates
It loses, energy-saving heat preserving, reduces dust.
Be additionally provided with heating unit in pressure setting in the multigroup multi-daylight press of straight line, to the material in mold into
Row heating.
Hydraulic cylinder, electric cylinder, spiral mobile mechanism may be used in push-pull mechanism in the multigroup multi-daylight press of straight line
Etc. the prior arts.
Related hoisting mechanism in the multigroup multi-daylight press of straight line is to be both provided with connecting rod between each layer moves beam,
The upper end of connecting rod is fixedly connected on the dynamic beam on upper strata, the bottom end setting block of connecting rod.
Exhaust gear in the multigroup multi-daylight press of straight line includes exhaust cylinder, lift lever, axle sleeve and lift block, row
Gas cylinder is horizontally arranged on upper beam, and axle sleeve is mounted on upper beam and is connect with the piston rod of exhaust cylinder, and lift lever is sleeved on
It is connect in axle sleeve and with the dynamic beam of top layer, the top layer on lift lever in briquetting machine moves to be respectively provided with below the dynamic beam other than beam
There is lift block.The spacing of lift block is exactly the spacing that each layer moves beam when being vented on the lift lever.
Heat pressing and molding mold employed in the utility model, including upper die and lower die；Upper mold is fixed on hot press, under
Mould circulates with production line and uses, and is provided with movable mold core in lower die, shaping workpiece is ejected.
The utility model changes the hot-forming work pattern using large-tonnage multidaylight press of brake block comprehensively, passes through one
More hot press composition production lines of group, each hot press use same loading and unloading and device used for moving moulds, realize loading and unloading certainly
It is dynamic to be turned into industry, production efficiency is improved, ensure that product quality, each hot press can perform different pressing process, and production is different
Model product.Automation and informationization are realized, it is efficient, environmentally friendly, energy saving.Simultaneously solve operating environment it is poor, labour by force
Degree height and high temperature, dust, smell pollution problem.The utility model has the characteristics that：
1. it is hot-forming to realize automotive brake pads isodensity.
2. using monomer closed mould and mold land transaction model, automation is realized.
3. reducing transfer of the material during entire brake block is hot-forming, cut down the number of intermediate links.
4. using single mode multi hot press mode, press is multigroup straight line pattern.
5. material transfer is realized using manipulator.
6. each process and each equipment room are connected automatically by auxiliary body, realize unmanned.
7. reduce cost
After the hot-forming and closed mould using isodensity, the consistency of product is greatly enhanced, brake block
Thickness error can be controlled in 0.2mm.Full-automation production, only needs 12 people.According to 60,000 yuan/people *.It is annual save manpower into
This about 8,820,000 yuan.
8. energy conservation and environmental protection
The energy loss of hot-press forming device is most importantly thermal energy.So energy-efficient emphasis should be placed on heat loss through convection and
On heat loss through radiation.Most effective method is closed heat.Straight line press is intended using front and rear automatic clamshell doors, closes press, raceway
Line uses full-closed structure, effectively reduces thermal loss；
After the automatic assembly line technology, it can only be caused when weighing blanking, feed bin feeding and press and initially suppressing
Airborne dust.So blanking uses flat seal blanking to interface, and dedusting pipeline is rationally designed, reduce airborne dust.It is set on press top
Dedusting taste removal pipeline is put, smell can be effectively reduced and shed.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the utility model mold circulation formula automotive brake pads full-automatic heat pressing production line.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the position view of loading and unloading truss manipulator in the utility model.
Fig. 4 is the dimensional structure diagram at automatic weighing station in the utility model.
Fig. 5 is the dimensional structure diagram of automatic weighing Zhan Zhong weighings mechanism.
Fig. 6 is the side structure schematic diagram of automatic weighing Zhan Zhong weighings mechanism.
Fig. 7 is the structure diagram of the multigroup multi-daylight press of the utility model cathetus.
Fig. 8 is the left view of Fig. 7.
Fig. 9 is the structure diagram of stripper apparatus and cleaning mould cavity device in the utility model.
Figure 10 is the dimensional structure diagram of stripper apparatus and cleaning mould cavity device in the utility model
Wherein：1. rack, 2. weigh truss manipulator, 3. automatic weighing stations, 4. blanking truss manipulators, 5. feeding truss
Manipulator, the multigroup multi-daylight press of 6. straight lines, 7. blanking conveying robots, 8. feeding conveying robots, 9. stripper apparatus, 10.
Feeding keeps the temperature material flow line, and 11. blankings heat preservation material flow line, 12. die horizontal conveying mechanical arms, 13. demoulding pipelines, 14. is artificial
Inspect pipeline, 15. cleaning mould cavity devices by random samples；
16. clear mould cylinder, 17. stripping tanks, 18. automatic release agent spraying devices, 19. demoulding pushers, 20. automatic cleaning machines
Structure, 21. pushers, 22. blanking racks；
301. hoppers, 302. blenders, 303. allocation mechanisms, 304. automatic spreading flattening mechanisms, 305. groups of stick quantitative mechanisms,
306. belt conveyors, 307. weighing mechanisms；
30301. material toggling roller；
30701. weighing sensors, 30702. weighing fixed plates, 30703. weighing boxes, 30704. weighing fixed bins,
30705. rotary cylinders, 30706. air cylinder fixed plates, 30707. weighing layer fixed frame；
601. hydraulic cylinders, 602. exhaust cylinders, 603. lift levers, 604. guide rails, 605. sliding blocks, 606. connectors, 607.
Upper mold, 608. lower dies, 609. connecting rods, 610. lift blocks, 611. dynamic beams, 612. pressure settings, 613. bottom girders, 614. axle sleeves,
615. blocks, 616, upper beam, 617, riser.
Specific embodiment
As shown in Figure 1, Figure 2 and Figure 3, the mold circulation formula automotive brake pads full-automatic heat pressing production line of the utility model,
Including rack 1, automatic weighing station 3, the multigroup multi-daylight press 6 of straight line, blanking heat preservation material flow line 11, demoulding and cleaning mould cavity device
9th, feeding heat preservation material flow line 10, demoulding pipeline 13 and artificial sampling observation pipeline 14.The side of rack 1（Left side in Fig. 1）If
Put automatic weighing station 3, opposite side setting demoulding pipeline 13 and artificial sampling observation pipeline 14.At automatic weighing station 3 in rack 1
The weighing truss manipulator 2 of side, it is defeated for the lower die in mold to be put into die horizontal from the feeding heat preservation taking-up of material flow line 10
Send manipulator 12.12 initial position of die horizontal conveying mechanical arm is located at below the weighing box at automatic weighing station 3, automatic weighing station
Material disposably can be put into lower die by 3, and it is multigroup that the mold after launching material is delivered to straight line by die horizontal conveying mechanical arm 12
The top of multi-daylight press 6.The multigroup multi-daylight press 6 of straight line is arranged in rack 1, feeding heat preservation material flow line 10 and blanking heat preservation
Material flow line 11 is separately positioned on the front and rear sides of the multigroup multi-daylight press 6 of straight line.Demoulding pipeline 13 is arranged on blanking heat preservation object
11 side of streamline（Right side in Fig. 1）, the artificial side inspected pipeline 14 by random samples and be arranged on feeding heat preservation material flow line 10（In Fig. 1
Right side）.Feeding keeps the temperature material flow line 10 and lower die is delivered at weighing truss manipulator 2, and blanking heat preservation material flow line 11 is used for mould
Tool is delivered at blanking conveying robot 7.The outside of feeding heat preservation material flow line 10 is provided with the feeding truss being fixed in rack 1
Manipulator 5, for putting into the mold for filling up material to the multigroup multi-daylight press 6 of straight line.The outside setting of blanking heat preservation material flow line 11
There is the blanking truss manipulator 4 being fixed in rack 1, the mold that blanking truss manipulator 4 is used to suppress completion is more from straight line
It is taken out in group multi-daylight press 6, is put into blanking heat preservation material flow line 11；11 end of blanking heat preservation material flow line, which is provided with, is fixed on rack
Blanking conveying robot 7 on 1, blanking conveying robot 7 are used to mold being carried to demoulding pipeline 13.Demould pipeline 13
On be provided with stripper apparatus 9 and cleaning mould cavity device 15, be respectively used to brake block demoulding and cleaning mold.Artificial sampling observation pipeline
Pusher 21, stock stop and blanking rack 22 are provided on 14（Referring to Fig. 9 and Figure 10, it is not drawn into stock stop）, pusher
Structure 21 and blanking rack 22 are positioned opposite in the both sides of manually sampling observation pipeline 14, for mold to be pushed into blanking rack 22.Manually
Feeding conveying robot 8 is provided between sampling observation pipeline 14 and feeding heat preservation material flow line 10, and feeding conveying robot 8 is by blanking
Mold on frame 22 is carried to feeding heat preservation material flow line 10.
It is three axis truss manipulators to weigh truss manipulator 2, feeding truss manipulator 5 and blanking truss manipulator 4, can
To realize the reciprocating motion in three directions of x, y, z.Feeding conveying robot 7 and blanking conveying robot 8 are two axis truss machinery
Hand can realize the reciprocating motion of x, z both direction.Die horizontal conveying mechanical arm 12 is single-shaft mechanical arm.
Feeding heat preservation material flow line 10, blanking heat preservation material flow line 11, demoulding pipeline 13 and artificial sampling observation pipeline 14 are adopted
With double-speed chain pipeline.Feeding keeps the temperature material flow line 10 and the outside of blanking heat preservation material flow line 11 is equipped with shield 15, makes to be completely complete
Heat-insulated pattern is closed, automatically-controlled door is provided on shield 15, automatically-controlled door is arranged on the position of upper/lower die, can keep mould in this way
The temperature of tool reduces heat and scatters and disappears, and in the lower section of heat preservation material flow line, automatically-controlled door is nearby equipped with separated material cylinder, primary for controlling
Only a mold is allowed to enter automatically-controlled door.
The heat pressing and molding mold used in the utility model, including upper mold 607 and lower die 608（Referring to Fig. 7）, upper mold 607
It is fixed in the multigroup multi-daylight press 6 of straight line, lower die 608 is defeated with feeding heat preservation material flow line 10, blanking heat preservation material flow line 11, demoulding
Line sending 13 and artificial sampling observation pipeline 14 are run.Movable mold core is provided in lower die 608, shaping workpiece is ejected.
608 exterior design of lower die has clamping pin hole, and the clamping jaw of two axis pins of band is provided on the manipulator of carrying mould, when
When operating needs to carry on material flow line, the axis pin on clamping jaw is inserted into clamping pin hole mold, ensures that mold transport process is reliable.
The outside of lower die 608 is also devised with stripping chute, for fixing lower die during demoulding, prevents in knockout course, frictional force is excessive to be caused
Entire lower die is taken up.
The structure at the automatic weighing station 3 in the utility model refers to Fig. 4, Fig. 5 and Fig. 6, described in detail below.
As shown in figure 4, automatic weighing station 3 includes hopper 301, blender 302, allocation mechanism 303, automatic spreading flattening mechanism
304th, stick quantitative mechanism 305, belt conveyor 306 and weighing mechanism 307 are dialled.Allocation mechanism 303 and automatic spreading flattening mechanism 304 are set
It puts in the top of belt conveyor 306, hopper 301 is arranged on 303 tops of allocation mechanism, dials stick quantitative mechanism 305 and is arranged on
The front end of belt conveyor 306.Blender 302 is provided in hopper 301, realizes the stirring to material.Allocation mechanism 303 includes
Motor and material toggling roller 30301, material toggling roller 30301 are connect with motor, and supplies fall on the material toggling roller of allocation mechanism 303
On 30301, the thickness that material fallen on belt conveyor 306 is tentatively ensured by material toggling roller 30301.Belt conveyor 306 is adopted
With servo motor, accurately controlled with realizing.Automatic spreading flattening mechanism 304 includes motor and turntable, and turntable is connected on motor, motor
Driving disc rotates, and so as to shakeout material, material thickness is made uniformly to be laid on belt.Stick quantitative mechanism 305 is dialled to include dialling
Expect axis, material toggling rod and material toggling motor, material toggling axis is mounted on the front end of belt conveyor 306, and is connect with material toggling motor, material toggling axis
On material toggling rod is distributed with, material toggling rod is spirally distributed on material toggling axis；Material toggling motor uses stepper motor, can pass through control
Material toggling axis rotation angle come control participate in material toggling material toggling rod quantity.
The structure of weighing mechanism 307 as shown in Figure 5 and Figure 6, including weighing sensor 30701, weighing fixed plate 30702,
Weighing box 30703, weighing fixed bin 30704, rotary cylinder 30705, air cylinder fixed plate 30706 and weighing layer fixed frame 30707.
Weighing fixed bin 30704 is housed on weighing box 30703（For powder to be prevented to be scattered during pouring into and pouring out weighing box, subtract
Few dust）, weighing box 30703 supports by weighing fixed plate 30702, meanwhile, weighing box 30703 is connected with rotary cylinder 30705,
Rotary cylinder 30705 is fixed by air cylinder fixed plate 30706, and air cylinder fixed plate 30706 is mounted on weighing layer fixed frame 30707
On, weighing fixed plate 30702 is connected with weighing sensor 30701, and weighing sensor 30701 is fixed on by fixing rack for sensor
On weighing layer fixed frame 30707.Weighing layer fixed frame 30707 is mounted in rack.
Entire automatic weighing station 3 sets four groups of belt conveyors, once weighs in one group of pressure setting 612 four lower dies
Material.Its course of work is as described below.
Mixed material is poured into hopper 301 first, blender 302 then falls into allocation mechanism 303 to material stirring
On, the material toggling roller of allocation mechanism 303 is transported material on belt conveyor 306, is then spread out by automatic spreading flattening mechanism 304
It is flat, mixed material is promoted to be fallen on belt conveyor 306 with certain thickness.When material injected volume is close to demand, skin
The band operation of conveyer 306 stops, and dials stick quantitative mechanism 305 and starts to perform, completes accurate dosing process and by quantitative mixing
Material is launched into weighing box 30703.After material input weighing mechanism 307, weighing box is detected by weighing sensor 30701
The quality of middle material, when the quality of material is met the requirements, rotary cylinder 30705 drives weighing box 30703 to overturn, by weighing box
Material in 30703 pours into lower die.
The mold for completing to feed intake is delivered to the top of the multigroup multi-daylight press 6 of straight line by die horizontal conveying mechanical arm 12,
It is positioned on the dynamic beam 611 in the multigroup multi-daylight press 6 of straight line by feeding truss manipulator 5 again.
The structure of the multigroup multi-daylight press 6 of straight line in the utility model refers to Fig. 7 and Fig. 8, described in detail below.
The multigroup multi-daylight press 6 of straight line uses plate frame structure, at least provided with one group of pressure setting on plate frame
612,612 horizontal arrangement of each group pressure setting.Plate frame is made of riser 617, upper beam 616 and bottom girder 613,616 He of upper beam
The riser 617 of at least two horizontal layouts is connected between bottom girder 613, one group of pressure setting 612 is provided between adjacent riser.
The side of every group of pressure setting 612 is both provided with clamshell doors.
Pressure setting 612 includes briquetting machine and exhaust gear, and briquetting machine and exhaust gear are arranged at plate frame
On.
Briquetting machine includes guide rail 604, sliding block 605, dynamic beam 611 and hydraulic cylinder 601, guide rail 604 and is vertically fixed on riser
On 617, hydraulic cylinder 601 is fixedly mounted on upper beam 616, moves beam 611 at least provided with one layer（Four layers are set in Fig. 1 and Fig. 2）,
It sets gradually from top to bottom, the dynamic beam 611 of top layer is connect with the piston rod of hydraulic cylinder 601, and each layer moves beam is pacified by connector 606
Equipped with sliding block 605, sliding block 605 is mounted on guide rail 604, and each layer moves beam and moved up and down by sliding block 605 along guide rail 604.Liquid
Cylinder pressure 601 also can be replaced other push-pull mechanisms such as electric cylinder, spiral mobile mechanism.
For upper mold 607 to be fixedly mounted, bottom girder and each layer move beam top for placing lower die 608 for the bottom of dynamic beam.Upper one
The lower die 608 that the upper mold 607 of the dynamic beam bottom of layer moves beam top with next layer coordinates, and forms complete compacting tool set.
Each layer is provided with related hoisting mechanism between moving beam.The related hoisting mechanism is to move the company of being both provided on beam in each layer
Extension bar 609（Suit, connecting rod 609 pass through the dynamic beam, use two）, the upper end of connecting rod 609 is fixedly connected on last layer
On dynamic beam, the bottom end setting block 615 of connecting rod 609, dynamic beam is moved along guide rail 604, can be driven above and below dynamic beam by block 615
It is mobile.
The dynamic beam of top layer moves down under the promotion of 601 piston rod of hydraulic cylinder, and the upper mold 607 of bottom is pressed in next layer
（The second layer）In lower die 608 above dynamic beam, and the second layer is driven to move beam and is moved down along its corresponding guide rod, the second layer moves
It is embossed on beam bottom in the lower die that third layer is moved above beam, so pushes layer by layer so that all upper molds and lower die are all right
It should coordinate, carry out brake block compacting.
After the completion of compacting, hydraulic cylinder 601 drives the dynamic beam of top layer to be raised above, and top layer is made to move the upper mold and second of beam bottom
Lower die separation above the dynamic beam of layer is also secured to the guide rod that top layer is moved on beam and the second layer is driven to move on beam by block 615
It moves, the second layer is made to move the lower die that the upper mold of beam bottom and third layer are moved above beam and is detached, is so risen layer by layer so that all is upper
Mould is detached with lower die, completes compacting flow.
Every group of pressure setting 612 is equipped with two groups of exhaust gears, so that dynamic Liangping is surely lifted.Every group of exhaust gear includes exhaust
Cylinder 602, lift lever 603, axle sleeve 614 and lift block 610, exhaust cylinder 602 are horizontally arranged at 616 top of upper beam, axle sleeve 614
It connect mounted on 616 top of upper beam and with the piston rod of exhaust cylinder 602, lift lever 603 is sleeved in axle sleeve 614 and and top layer
Dynamic beam connects, and is moved on lift lever 603 in each layer other than moving beam in addition to top layer and lift block 610 is both provided with below beam.It carries
Rising stem 603 can move beam lifting with top layer and be rotated, and can be moved up and down in axle sleeve 614 under the drive of axle sleeve 614.
During work, the piston rod of exhaust cylinder 602 stretches out, and axle sleeve 614 is pushed to rotate, and axle sleeve 614 drives lift lever 603 to rotate together,
Lift block 610 on lift lever is rotated to the lower section of corresponding dynamic beam 611,603 band of lift lever is then passed through by hydraulic cylinder 601
The upper mold that dynamic top layer moves beam bottom is lifted, then successively lifts the dynamic beam with upper mold by lift block 610, and completion was vented
Journey.After the completion of exhaust, 601 piston rod of hydraulic cylinder stretches out again, compresses upper die and lower die.
Exhaust process is similar with the dynamic beam rise principle in pressing process and lifts from level to level.Only in exhaust process
The stroke that beam is moved in the stroke ratio pressing process of dynamic beam is short, and the spacing of neighbouring raise block 610 is exactly exhaust process on lift lever 603
In the distance between corresponding adjacent dynamic beam.After the completion of exhaust, hydraulic cylinder 601 falls beam after rise by lift lever 603 again, again
It is suppressed.
Heating unit is additionally provided with inside pressure setting 612, for being heated to mold, the material in mold is added
Heat makes material reach required press temperature.
The course of work of the above-mentioned multigroup multi-daylight press 6 of straight line is as described below：
Upper mold 607 has been fixedly mounted in the bottom for moving beam in each layer first, is thrown the lower die 608 for filling material by manipulator
It is put into each layer to move above beam 611, after lower die 608 are launched on the dynamic beam in one group of pressure setting 612, closes group compacting
The clamshell doors of device 612.The material in mold is heated by heating unit, after reaching required temperature, hydraulic cylinder 601 is opened
Beginning work, the piston rod of hydraulic cylinder 601 stretch out, and corresponding dynamic beam is pushed to move down, corresponding upper mold is made to coordinate with lower die, starts to press
System.It needs to be exhausted in pressing process, exhaust cylinder 602 pushes axle sleeve 614 to rotate, and lift block 610 is gone to corresponding dynamic
Then each layer is moved beam 611 by lift lever 603 by hydraulic cylinder 601 and lifts a bit of displacement, completes exhaust by the lower section of beam 611,
Then it suppresses again.By being suppressed several times with carrying out final pressurize after exhaust process, pressurize terminates, the piston of exhaust cylinder 602
Bar is retracted, and axle sleeve 614 drives lift lever 603 to invert, and the lift block 610 on lift lever is produced to the lower section of corresponding dynamic beam 611.
The piston rod of hydraulic cylinder 601 is retracted, and each layer is moved beam 611 by connecting rod 609 and lifted completely by hydraulic cylinder 601, completes entire pressure
Process processed.The clamshell doors of pressure setting 612 automatically open, and move out lower die 608 by blanking truss manipulator 4 and are placed on blanking guarantor
On warm material flow line 11, flow is suppressed into next round.Lower die 608 is run with blanking heat preservation material flow line 11 to blanking conveying robot
At 7, lower die 608 is carried on demoulding pipeline 13 by blanking conveying robot 7, and is run to demoulding station and cleaning die cavity work
Position.
The demoulding station in demoulding pipeline 13 in the utility model is respectively arranged with demoulding dress with cleaning die cavity station
9 and cleaning mould cavity device 15 are put, structure is as shown in Figure 9 and Figure 10.Stripper apparatus 9 includes stripping tank 17 and pusher 19,
Stripping tank 17 and pusher 19 are fixedly mounted in rack 1.Pusher 19 is located at 17 top of stripping tank, and gas may be used
Cylinder or oil cylinder are horizontally disposed with, for the formed brake plate in lower die to be released.Mold core top is connected on the piston rod of stripping tank 17
Plate.During work, lower die 608 is delivered to demoulding station by demoulding pipeline 13（The top of stripping tank 17）, the piston of stripping tank 17
Bar pushes mold core top plate to move up, and mold core top plate releases the mold core in lower die.Pusher 19 releases brake block level, by six
Axis robot captures molding brake block and is put into next station.After the completion of demoulding, the piston rod of stripping tank 17 is retracted, and mold core 02 is multiple
Position, the lower die 608 for completing demoulding is delivered to cleaning die cavity station by demoulding pipeline 13, clear to die cavity by cleaning mould cavity device 15
Reason.
It clears up mould cavity device 15 and includes clear mould cylinder 16, automatic release agent spraying device 18 and automatic cleaning machine structure 20.Clear mould cylinder
16th, automatic cleaning machine structure 20 and automatic release agent spraying device 18 are set gradually from bottom to top.Automatic release agent spraying device 18 is spray
Head, automatic cleaning machine structure 20 include transmission chain and hairbrush, and transmission chain is horizontally disposed with, and thereon with hairbrush, transmission chain is by motor band
Dynamic operating, motor drive transmission chain operating, and transmission chain carries hairbrush and translated in core surface, to clear up mold core.Clear mould cylinder 16 will
Mold core jacks up, and automatic cleaning machine structure 20 completes cleaning, and mold core resets, and automatic release agent spraying mechanism 18 is to die cavity release agent spraying.Spray
After the completion of releasing agent, lower die 608 is delivered to artificial sampling observation pipeline 14 by demoulding pipeline 13.
Referring to Fig. 9 and Figure 10, the outside of the artificial sampling observation pipeline 14 in the utility model is provided with pusher 21, gear
Expect mechanism（It is not drawn into Fig. 9 and Figure 10）With blanking rack 22, pusher 21 and blanking rack 22 are in manually sampling observation pipeline 14
Both sides are positioned opposite.Cylinder or oil cylinder can be used in pusher 21 and stock stop, and stock stop is conveyed for blocking by demoulding
Line 13 conveys the lower die after the cleaning to come, and pusher 21 is used to lower die being pushed into blanking rack 22.Artificial sampling observation pipeline
14 by lower die 608 when being delivered to 21 position of pusher, and lower die 608 is blocked in stock stop stretching.At this point, if you do not need to people
Lower die is pushed into blanking rack 22 by work inspection, pusher 21, is removed lower die 608 to feeding by feeding conveying robot 8 and kept the temperature
Material flow line 10；If necessary to hand inspection, stock stop is retracted, and lower die 608 is transported out with artificial sampling observation pipeline 14, is carried out
Hand inspection.Hand inspection is completed, artificial to inspect 14 inverted running of pipeline by random samples, and the conveying of lower die 608 is back at pusher 21,
Lower die is pushed into blanking rack 22 by pusher 21.
The course of work of the utility model is as described below：
First, the upper mold of mold is fixed on above the multigroup multi-daylight press of straight line, and lower die is defeated with feeding heat preservation material flow line 10
It send to weighing at truss manipulator 2, the automatically-controlled door of feeding heat preservation material flow line 10 is opened, and weighing truss manipulator 2 successively will be under 4
Mould takes out, and is carried at the die horizontal conveying mechanical arm 12 below automatic weighing station weighing box, and automatic weighing station 3 will claim
Measured material is disposably put into 4 lower dies 608.After the completion of material is launched, by die horizontal conveying mechanical arm 12 by 4
Lower die 608 is delivered to the top of press to be fed intake, and the clamshell doors of multigroup 6 front of multi-daylight press of straight line are opened, feeding truss machine
Tool hand 5 successively puts into 4 lower dies 608 in each layer hot press, closes clamshell doors, is suppressed.After the completion of compacting, hot press
Clamshell doors behind 6 are opened, and blanking truss manipulator 4 successively takes out 4 lower dies 608 out of hot press 6, are placed on blanking heat preservation
On material flow line 11.Lower die 608 is delivered at blanking conveying robot 7 by blanking heat preservation material flow line 11, and blanking conveying robot 7 will
Lower die 608 is carried to demoulding pipeline 13, and lower die 608 is delivered to demoulding station by demoulding pipeline 13, will by stripper apparatus 9
Demoulding is completed in mold core and brake block ejection, and demoulding pusher 19 releases brake block level, by six-joint robot by brake block
Crawl is put into next procedure.Mold core resets, and lower die 608 is delivered to cleaning mold station by demoulding pipeline 13, clears up mold core.Clearly
After the completion of reason, mold core resets, and automatic release agent spraying mechanism is to die cavity release agent spraying.After the completion of release agent spraying, pipeline 13 is demoulded
Mold is delivered to artificial sampling observation pipeline 14 and carries out hand inspection, hand inspection is completed, artificial to inspect pipeline inverted running by random samples,
Mold conveying is back at pusher, lower die is pushed into blanking rack 22 by pusher 21.Feeding conveying robot 8 is by under
Mold on rack 22 is carried to feeding heat preservation material flow line 10, completes a wheel mold circulation.
Claims (10)
- The formula automotive brake pads full-automatic heat pressing production line 1. mold circulates, it is characterized in that：Including rack, automatic weighing station, straight line Multigroup multi-daylight press, blanking heat preservation material flow line, feeding heat preservation material flow line and mold transmission line；Automatic weighing station and mold transmission Line is separately positioned on the left and right sides of rack, is equipped in rack at the feeding end at automatic weighing station and weighs truss manipulator, automatically Die horizontal conveying mechanical arm is provided in front of weighing station；The multigroup multi-daylight press of straight line is arranged in rack, feeding heat preservation Material flow line and blanking heat preservation material flow line are separately positioned on the both sides of the multigroup multi-daylight press of straight line；Feeding keeps the temperature the outside of material flow line Feeding truss manipulator is provided with, feeding conveying robot is provided between feeding heat preservation material flow line and mold transmission line；Blanking Blanking truss manipulator is provided on the outside of heat preservation material flow line, blanking is provided between blanking heat preservation material flow line and mold transmission line Conveying robot；Stripper apparatus and cleaning mould cavity device are provided on mold transmission line.
- The formula automotive brake pads full-automatic heat pressing production line 2. mold according to claim 1 circulates, it is characterized in that：The mould Have transmission line and include demoulding pipeline and artificial sampling observation pipeline, demould and be provided with down between pipeline and feeding heat preservation material flow line Expect conveying robot, artificial inspect by random samples sets feeding conveying robot between pipeline and feeding heat preservation material flow line, demould pipeline On be provided with stripper apparatus and cleaning mould cavity device, artificial inspect by random samples is provided with pusher, stock stop and blanking on pipeline Frame, pusher and blanking rack are positioned opposite in the both sides of manually sampling observation pipeline.
- The formula automotive brake pads full-automatic heat pressing production line 3. mold according to claim 2 circulates, it is characterized in that：It is described de- Mold device, including stripping tank and pusher, stripping tank and pusher are fixedly mounted in rack, and pusher is located at de- Above mould cylinder.
- The formula automotive brake pads full-automatic heat pressing production line 4. mold according to claim 2 circulates, it is characterized in that：It is described clear Manage mould cavity device, including clear mould cylinder, automatic release agent spraying device and automatic cleaning machine structure, clear mould cylinder, automatic cleaning machine structure and from Dynamic release agent spraying device is set gradually from bottom to top, and automatic release agent spraying device is nozzle, and automatic cleaning machine structure includes transmission chain And hairbrush, hairbrush is carried on transmission chain.
- The formula automotive brake pads full-automatic heat pressing production line 5. mold according to claim 1 circulates, it is characterized in that：It is described from Dynamic weighing station including hopper, blender, allocation mechanism, automatic spreading flattening mechanism, dials stick quantitative mechanism, belt conveyor and weighing Mechanism, allocation mechanism and automatic spreading flattening mechanism are arranged on the top of belt conveyor, and hopper is arranged on the top of allocation mechanism, dial Stick quantitative mechanism is arranged on the front end of belt conveyor, and blender is provided in hopper.
- The formula automotive brake pads full-automatic heat pressing production line 6. mold according to claim 5 circulates, it is characterized in that：It is described from Allocation mechanism in dynamic weighing station includes motor and material toggling roller, and material toggling roller is connect with motor；In the automatic weighing station Automatic spreading flattening mechanism includes motor and turntable, and turntable is connected on motor.
- The formula automotive brake pads full-automatic heat pressing production line 7. mold according to claim 5 circulates, it is characterized in that：It is described from Stick quantitative mechanism of dialling in dynamic weighing station includes material toggling axis, material toggling rod and material toggling motor, and material toggling axis is mounted on belt conveyor Front end, and connect with material toggling motor, material toggling rod is distributed on material toggling axis, material toggling rod is spirally distributed on material toggling axis.
- The formula automotive brake pads full-automatic heat pressing production line 8. mold according to claim 5 circulates, it is characterized in that：It is described from Weighing mechanism in dynamic weighing station, passes through including weighing sensor, weighing box, rotary cylinder and weighing layer fixed frame, weighing box Weighing sensor is connected on weighing layer fixed frame, and weighing box is connected with rotary cylinder, and rotary cylinder is fixed mounted on weighing layer On frame.
- The formula automotive brake pads full-automatic heat pressing production line 9. mold according to claim 1 circulates, it is characterized in that：Including plate Formula frame, plate frame are made of riser, upper beam and bottom girder, and riser is connected between upper beam and bottom girder, is at least set in frame There are one group of pressure setting, each group pressure setting horizontal arrangement；Pressure setting include briquetting machine and exhaust gear, briquetting machine and Exhaust gear is arranged on frame；The briquetting machine is vertically installed including guide rail, sliding block, dynamic beam and push-pull mechanism, guide rail On riser, push-pull mechanism is fixedly mounted on upper beam, moves beam at least provided with one layer, dynamic beam and the push-pull mechanism of top layer connect It connects, each layer moves beam and is mounted on guide rail by sliding block, and each layer is provided with related hoisting mechanism between moving beam.
- The formula automotive brake pads full-automatic heat pressing production line 10. mold according to claim 9 circulates, it is characterized in that：It is described Exhaust gear in the multigroup multi-daylight press of straight line includes exhaust cylinder, lift lever, axle sleeve and lift block, exhaust cylinder level peace On upper beam, axle sleeve is mounted on upper beam and connect with the piston rod of exhaust cylinder, lift lever be sleeved in axle sleeve and with top The dynamic beam of layer connects, and the top layer on lift lever in briquetting machine moves is both provided with lift block below the dynamic beam other than beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721588398.0U CN207523075U (en) | 2017-11-23 | 2017-11-23 | Mold circulation formula automotive brake pads full-automatic heat pressing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721588398.0U CN207523075U (en) | 2017-11-23 | 2017-11-23 | Mold circulation formula automotive brake pads full-automatic heat pressing production line |
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| Publication Number | Publication Date |
|---|---|
| CN207523075U true CN207523075U (en) | 2018-06-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721588398.0U Expired - Fee Related CN207523075U (en) | 2017-11-23 | 2017-11-23 | Mold circulation formula automotive brake pads full-automatic heat pressing production line |
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| CN (1) | CN207523075U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107791567A (en) * | 2017-11-23 | 2018-03-13 | 济南中正金码科技有限公司 | Mould circulation formula automobile brake sheet full-automatic heat pressing production line |
| CN109047770A (en) * | 2018-07-05 | 2018-12-21 | 长春市康尼克森自动化设备有限公司 | A kind of full-automatic level specific pressure hot press device and control method of the artificial core of multi-axis machine |
| CN109176040A (en) * | 2018-11-02 | 2019-01-11 | 李青华 | Automobile sensor production equipment |
| CN111571900A (en) * | 2020-04-26 | 2020-08-25 | 郑州三环模具有限公司 | Brake shoe cold pressing die and brake shoe automatic production system |
-
2017
- 2017-11-23 CN CN201721588398.0U patent/CN207523075U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107791567A (en) * | 2017-11-23 | 2018-03-13 | 济南中正金码科技有限公司 | Mould circulation formula automobile brake sheet full-automatic heat pressing production line |
| CN109047770A (en) * | 2018-07-05 | 2018-12-21 | 长春市康尼克森自动化设备有限公司 | A kind of full-automatic level specific pressure hot press device and control method of the artificial core of multi-axis machine |
| CN109176040A (en) * | 2018-11-02 | 2019-01-11 | 李青华 | Automobile sensor production equipment |
| CN109176040B (en) * | 2018-11-02 | 2020-08-11 | 浙江汉博汽车传感器有限公司 | Sensor production equipment for automobile |
| CN111571900A (en) * | 2020-04-26 | 2020-08-25 | 郑州三环模具有限公司 | Brake shoe cold pressing die and brake shoe automatic production system |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Mold circulating type full-automatic hot pressing production line for automobile brake pads Effective date of registration: 20200326 Granted publication date: 20180622 Pledgee: Jinan area branch of Shandong free trade zone of Qilu Bank Co.,Ltd. Pledgor: JINAN KINMARK TECHNOLOGY Co.,Ltd. Registration number: Y2020370000034 |
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