CN103862650A - Environment-friendly strengthened composite plate production line of steel wires and steel belts - Google Patents
Environment-friendly strengthened composite plate production line of steel wires and steel belts Download PDFInfo
- Publication number
- CN103862650A CN103862650A CN201410140254.3A CN201410140254A CN103862650A CN 103862650 A CN103862650 A CN 103862650A CN 201410140254 A CN201410140254 A CN 201410140254A CN 103862650 A CN103862650 A CN 103862650A
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- Prior art keywords
- steel wire
- reinforcement
- production line
- machine
- steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0011—Combinations of extrusion moulding with other shaping operations combined with compression moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0019—Combinations of extrusion moulding with other shaping operations combined with shaping by flattening, folding or bending
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/16—Straightening or flattening
- B29C53/18—Straightening or flattening of plates or sheets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention relates to an environment-friendly strengthened composite plate production line of steel wires and steel belts. The environment-friendly strengthened composite plate production line comprises a centre plate extrusion device, a centre plate press polish shaping device, a steel wire gauze unreeling press polish forming device, a surface material extrusion device, a steel belt levelling transporter, a reinforcing rib extrusion device, a rib forming processing device and a traction edge cutting device which are successively arranged. The environment-friendly strengthened composite plate production line provided by the invention has the advantages that all devices are assembled to form a production line according to a producing sequence, the production efficiency of an environment-friendly strengthened composite plate of the steel wires and steel belts is greatly improved, and all devices are controlled to manufacture in a cooperation matching manner through automatic control, the quality of a product is improved, and the waste is reduced.
Description
Technical field
The invention belongs to steel wire and strip environmental protection and strengthen composite plate process technology apparatus field, be specifically related to a kind of steel wire and be just with enhancing composite board production line.
Background technology
It is a kind of new exclusive environmental protection production line support shuttering that steel wire and strip environmental protection strengthens composite plate, is mainly used in building casting concrete, the requisite material of building-supporting template.This steel wire and strip environmental protection strengthens composite plate and comprises plastic base 100, the upper and lower surface of plastic base 100 has been installed with steel screen layer 101, steel screen layer 101 external pressures are provided with plastic layer 102, on one surface of plastic layer 102, be interval with multiple strengthening rib strips 103, in strengthening rib strip 103, be provided with steel band stiffener 104.At present, the production line of composite plate, first needs plastic extruder extrusion plastic, mould molding, three rollers push and form this sheet material, then according to the model of customer demand, then this sheet material are cut, not only sheet material precision prescribed is uncontrollable for the equipment of production sheet material like this, and the production process of sheet material needs manual intervention, waste time and energy, affect the precision of product, process loaded down with trivial details, not environmental protection again.
Summary of the invention
The object of the invention is to solve the problems of the technologies described above and provide a kind of full automatic steel wire and strip environmental protection to strengthen composite board production line.
For achieving the above object, the present invention adopts following technical scheme:
A kind of steel wire reinforcement composite board production line, comprising:
Central plate extrusion device, comprise plastic extrusion apparatus and die device, this plastic extrusion apparatus is extruded for after the material being mixed by PP, PVC, PE particle and raw material is heated, plastified, deliver to this die device, the plastic material of plastic extrusion apparatus being extruded by this die device carries out the moulding of sheet material, forms the substrate of described steel wire and strip environmental protection enhancing composite plate;
Central plate press polish apparatus for shaping, for the steel wire and strip environmental protection by described die device moulding being strengthened to the substrate of composite plate, carries out press polish shaping by shaping felt wrapped roll, makes substrate sizing;
Steel wire unreels press polish shaping equipment, be located at the exit side of described central plate press polish apparatus for shaping, include successively steel wire unreeling machine, steel wire levelling machine, steel wire calender, for under the traction of draw-gear by steel wire press polish shaping the upper and lower surface at described substrate, form wire rope net surface on the upper and lower surface of described substrate;
Surfacing extrusion device, is arranged at described steel wire and unreels a side of press polish shaping equipment, includes surfacing plastic extruder and corresponding mould, for squeezing and establish one deck top layer plastic material on described wire rope net surface; It is distolateral that described mould is located at extruding of described plastic extruder, for material forming that described plastic extruder is extruded at described wire rope net surface;
Steel band is smoothed conveying device, is arranged at a side of described surfacing extrusion device, for the steel band of setting is set on the surface of described top layer plastic material, forms the sheet material with steel band;
Reinforcement extrusion device, be arranged at described steel band smoothing conveying device one side, comprise a reinforcement plastic extruder and corresponding reinforcement mould, for extruding arc reinforcement in the plate surface that is provided with steel band, described steel band bag is located in described arc reinforcement;
Rib forming processing equipment, be arranged at a side of described reinforcement extrusion device, include reinforcement calender, reinforcement forming machine, be arranged at cooling device and reinforcement forming machine on described reinforcement forming machine, after press polish, sizing, cooling and moulding, be delivered to sizing bracket for the sheet material that is formed with reinforcement is carried out successively;
Traction trimming device, a side that is arranged at described rib treating apparatus, includes hauling machine and bead cutter, and described bead cutter is arranged at a side of described hauling machine, be drawn to sheet material rollgang for cooling forming is positioned over to sheet material on described sizing bracket, sheet material is carried out to trimming.
Described bead cutter comprises at least one pair of, is oppositely arranged on a side of described hauling machine, can realize two of sheet material relative limits are cut simultaneously.
One side of described traction trimming device is provided with machine for sawing.
The opposite side of described machine for sawing connects material bracket, for placing the material after sawing.
Described steel wire unreeling machine comprises perpendicular to ground, and upper and lower at least one pair of let off roll being oppositely arranged, described steel wire twines to be located on described let off roll, and described steel wire levelling machine comprises the straightener roll that at least one pair of is oppositely arranged up and down, is arranged on a side of described let off roll.
A side at described traction trimming device, machine for sawing is provided with environmental protection retracting device.
The present invention is by forming production line by above-mentioned each device by the sequential combination assembling of producing, greatly improve the production efficiency of steel wire reinforcement composite plate, and by adopting automatic control control, controlled each device coordinated and produce, the quality that has improved product, has reduced waste.
Accompanying drawing explanation
Figure 1 shows that the steel wire and strip environmental protection of production strengthens the structural representation of composite plate;
Figure 2 shows that steel wire and strip environmental protection strengthens the side-looking structural representation of composite board production line;
Figure 3 shows that the partial structurtes schematic diagram of Fig. 1;
Figure 4 shows that steel wire and strip environmental protection strengthens the plan structure schematic diagram of composite board production line;
Figure 5 shows that the partial structurtes schematic diagram of Fig. 4;
Figure 6 shows that the structural representation that arranges of steel wire unreeling machine and levelling machine;
Figure 7 shows that the structural representation that arranges of steel wire unreeling machine and levelling machine;
Figure 8 shows that the structural representation that arranges of steel band levelling machine.
The specific embodiment
Below, in conjunction with example, substantive distinguishing features of the present invention and advantage are further described, but the present invention is not limited to listed embodiment.
Refer to shown in Fig. 2 ~ 8, a kind of steel wire and strip environmental protection strengthens composite board production line, thus comprise by production sequence successively order setting form a tinuous production with lower device:
Central plate extrusion device 1, comprise plastic extrusion apparatus and die device, this plastic extrusion apparatus is extruded for after the material being mixed by PP, PVC, PE particle and raw material is heated, plastified, deliver to this die device, the plastic material of plastic extrusion apparatus being extruded by this die device carries out the moulding of sheet material, and the substrate that forms described steel wire reinforcement composite plate is delivered to central plate press polish apparatus for shaping 2;
Central plate press polish apparatus for shaping 2, for by the substrate of the steel wire reinforcement composite plate by described die device moulding, carries out press polish shaping, makes substrate sizing; Described central plate press polish apparatus for shaping comprises multiple shaping felt wrapped rolls 21 that are arranged in frame, by this shaping felt wrapped roll 21, described substrate is pushed to carry out being fed forward after press polish shaping to steel wire again and unreel press polish shaping equipment 3 places, specifically can adopt existing press polish trimmer equipment.
Steel wire unreels press polish shaping equipment 3, be located at the exit side of described central plate press polish apparatus for shaping 2, include steel wire unreeling machine, steel wire levelling machine, be located at the steel wire calender 34 of surfacing extrusion device 4 one sides, for under the traction of draw-gear by steel wire press polish shaping the upper and lower surface at described substrate, upper and lower surface at described substrate forms wire rope net surface, is then delivered to surfacing extrusion device 4 regions;
Described steel wire unreeling machine comprises perpendicular to ground, and upper and lower at least one pair of let off roll 33 being oppositely arranged, described steel wire 31 twines to be located on described let off roll 33, described steel wire levelling machine comprises the straightener roll 32 that at least one pair of is oppositely arranged up and down, be arranged on a side of described let off roll 33, described steel wire calender 34 comprises the press polish shaping roller opposing upper and lower being located in frame, can adopt existing press polish reforming device.
Surfacing extrusion device 4, be arranged at the side that described steel wire unreels press polish shaping equipment 3, include surfacing plastic extruder 41,42 and the corresponding mould of left and right setting, for squeezing and establish one deck top layer plastic material on described wire rope net surface; Described surfacing plastic extruder can adopt existing plastic extruder, it is distolateral that described mould is located at extruding of described plastic extruder, the material forming that is used for described plastic extruder to extrude, at described wire rope net surface, is then fed forward to steel band smoothing conveying device 5 places;
Steel band smoothing conveying device 5, be arranged at a side of described surfacing extrusion device 4, comprise that at least one pair of is by the motor-driven left and right steel band straightener roll 51 being oppositely arranged, for the steel band of setting is set on the surface of described top layer plastic material, form the sheet material of steel band, to increase hardness, toughness and the intensity of sheet material, be then fed forward to reinforcement formation device 6 places;
Rib forming processing equipment, be arranged at a side of described reinforcement extrusion device 61, include the reinforcement calender 62, the reinforcement forming machine 63 that set gradually, be arranged at cooling device 64, the reinforcement forming machine 66 on described reinforcement forming machine 63 and connect the cooling roller bed 65 of described reinforcement forming machine 63 and reinforcement forming machine 66, carry out being successively delivered to sizing bracket 67 after press polish, sizing, cooling and moulding for the sheet material that is formed with reinforcement that conveying is come;
Described reinforcement calender 62, reinforcement forming machine 63, reinforcement forming machine 66 is all that the treatment tube of many assembly outstanding shape of arc shape of closing described strengthening rib strip is (as the felt wrapped roll of corresponding related device, or setting roll or format roll) in frame, set up formation, the curved annular that the periphery of described treatment tube is provided with corresponding described reinforcement is outstanding.
It is cooling that described cooling device 64 adopts cooling water to carry out, and it can be the cooling water pipe that connects cooling water, is arranged on the setting roll of described reinforcement forming machine 63, and this cooling water pipe is provided with the shower nozzle of multiple downward water sprays.
Traction trimming device, be arranged at a side of described rib forming processing equipment, include hauling machine 7 and bead cutter 8, described bead cutter 8 is arranged at a side of described hauling machine 7, be drawn to sheet material rollgang for cooling forming is positioned over to sheet material on described sizing bracket 67, sheet material is carried out to trimming;
Above-mentioned central plate extrusion device, central plate press polish apparatus for shaping, steel wire unreels the driving mechanism of press polish shaping equipment, upper and lower surface material extrusion device, steel band smoothing conveying device, reinforcement extrusion device, rib forming processing equipment, traction trimming device, as corresponding motor, reductor connect respectively automaton, carry out device operation, start and stop by described automaton, described automaton can adopt PLC controller.
Described bead cutter 8 comprises at least one pair of, be oppositely arranged on a side of described hauling machine, be arranged on a connecting axle by stent support, and can carry out distance adjustment along the axial direction of described connecting axle, can realize two of sheet material relative limits are cut simultaneously.
For the sheet material to after traction trimming device trimming on request from cut off by the perpendicular direction of trimming, a side of described traction trimming device is provided with machine for sawing 9.
Further, the material bracket 10 that the opposite side of described machine for sawing 9 connects, for placing the material after sawing.
Further; the leftover bits and pieces producing when the trimming in order to reclaim traction trimming device; be provided with environmental protection retracting device (not shown) in a side of described traction trimming device, machine for sawing; described environmental protection retracting device can adopt filing sucking machine; the leftover bits and pieces that traction trimming device, machine for sawing are produced siphons away; collect, prevent that factory building from polluting.
It should be noted that, unspecified part in the application, all can adopt existing equipment to realize, and this is no longer elaborated.
The present invention is by forming production line by above-mentioned each device by the sequential combination assembling of producing, greatly improve steel wire and strip environmental protection and strengthened the production efficiency of composite plate, and by adopting automatic control control, controlled each device coordinated and produce, the quality that has improved product, has reduced waste.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (6)
1. steel wire and strip environmental protection strengthens a composite board production line, it is characterized in that, comprising:
Central plate extrusion device, comprise plastic extrusion apparatus and die device, this plastic extrusion apparatus is extruded for after the material being mixed by PP, PVC, PE particle and raw material is heated, plastified, deliver to this die device, the plastic material of plastic extrusion apparatus being extruded by this die device carries out the moulding of sheet material, forms the substrate of described steel wire and strip environmental protection enhancing composite plate;
Central plate press polish apparatus for shaping, for the steel wire and strip environmental protection by described die device moulding being strengthened to the substrate of composite plate, carries out press polish shaping by shaping felt wrapped roll, makes substrate sizing;
Steel wire unreels press polish shaping equipment, be located at the exit side of described central plate press polish apparatus for shaping, include successively steel wire unreeling machine, steel wire levelling machine, steel wire calender, for under the traction of draw-gear by steel wire press polish shaping the upper and lower surface at described substrate, form wire rope net surface on the upper and lower surface of described substrate;
Surfacing extrusion device, is arranged at described steel wire and unreels a side of press polish shaping equipment, includes surfacing plastic extruder and corresponding mould, for squeezing and establish one deck top layer plastic material on described wire rope net surface; It is distolateral that described mould is located at extruding of described plastic extruder, for material forming that described plastic extruder is extruded at described wire rope net surface;
Steel band is smoothed conveying device, is arranged at a side of described surfacing extrusion device, for the steel band of setting is set on the surface of described top layer plastic material, forms the sheet material with steel band;
Reinforcement extrusion device, be arranged at described steel band smoothing conveying device one side, comprise a reinforcement plastic extruder and corresponding reinforcement mould, for extruding arc reinforcement in the plate surface that is provided with steel band, described steel band bag is located in described arc reinforcement;
Rib forming processing equipment, be arranged at a side of described reinforcement extrusion device, include reinforcement calender, reinforcement forming machine, be arranged at cooling device and reinforcement forming machine on described reinforcement forming machine, after press polish, sizing, cooling and moulding, be delivered to sizing bracket for the sheet material that is formed with reinforcement is carried out successively;
Traction trimming device, a side that is arranged at described rib treating apparatus, includes hauling machine and bead cutter, and described bead cutter is arranged at a side of described hauling machine, be drawn to sheet material rollgang for cooling forming is positioned over to sheet material on described sizing bracket, sheet material is carried out to trimming.
2. steel wire and strip environmental protection strengthens composite board production line according to claim 1, it is characterized in that, described bead cutter comprises at least one pair of, is oppositely arranged on a side of described hauling machine, can realize two of sheet material relative limits are cut simultaneously.
3. steel wire and strip environmental protection strengthens composite board production line according to claim 2, it is characterized in that, a side of described traction trimming device is provided with machine for sawing.
4. steel wire and strip environmental protection strengthens composite board production line according to claim 3, it is characterized in that, the opposite side of described machine for sawing connects material bracket, for placing the material after sawing.
5. steel wire and strip environmental protection strengthens composite board production line according to claim 4, it is characterized in that, described steel wire unreeling machine comprises perpendicular to ground, and upper and lower at least one pair of let off roll being oppositely arranged, described steel wire twines to be located on described let off roll, described steel wire levelling machine comprises the straightener roll that at least one pair of is oppositely arranged up and down, is arranged on a side of described let off roll.
6. strengthen composite board production line according to steel wire and strip environmental protection described in claim 1-5 any one, it is characterized in that, be provided with environmental protection retracting device in a side of described traction trimming device, machine for sawing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410140254.3A CN103862650A (en) | 2014-04-10 | 2014-04-10 | Environment-friendly strengthened composite plate production line of steel wires and steel belts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410140254.3A CN103862650A (en) | 2014-04-10 | 2014-04-10 | Environment-friendly strengthened composite plate production line of steel wires and steel belts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103862650A true CN103862650A (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410140254.3A Pending CN103862650A (en) | 2014-04-10 | 2014-04-10 | Environment-friendly strengthened composite plate production line of steel wires and steel belts |
Country Status (1)
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| CN (1) | CN103862650A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113751583A (en) * | 2020-06-09 | 2021-12-07 | 上海申节能源技术有限公司 | Automatic production equipment for color steel bridge |
| CN114800843A (en) * | 2022-03-17 | 2022-07-29 | 山东天意机械股份有限公司 | Wallboard extrusion molding machine with add muscle device |
-
2014
- 2014-04-10 CN CN201410140254.3A patent/CN103862650A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113751583A (en) * | 2020-06-09 | 2021-12-07 | 上海申节能源技术有限公司 | Automatic production equipment for color steel bridge |
| CN113751583B (en) * | 2020-06-09 | 2023-07-25 | 上海申节能源技术有限公司 | Automatic production equipment for color steel bridge |
| CN114800843A (en) * | 2022-03-17 | 2022-07-29 | 山东天意机械股份有限公司 | Wallboard extrusion molding machine with add muscle device |
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Application publication date: 20140618 |
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| WD01 | Invention patent application deemed withdrawn after publication |