CN105459422B - Time processing PVC floor shaping mechanism - Google Patents
Time processing PVC floor shaping mechanism Download PDFInfo
- Publication number
- CN105459422B CN105459422B CN201511031061.5A CN201511031061A CN105459422B CN 105459422 B CN105459422 B CN 105459422B CN 201511031061 A CN201511031061 A CN 201511031061A CN 105459422 B CN105459422 B CN 105459422B
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- film
- roll
- wear
- texture
- resistant membrane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
Abstract
The present invention relates to mechanical field, more particularly to a kind of time processing PVC floor shaping mechanism, according to Product processing order, including batch mixer, extruder, feeder, mould, overlay film calender, hauling machine and the plate shearing machine being linked in sequence from beginning to end, overlay film calender is connected between hauling machine by bracket, and bracket is provided with trimming cutting device;Overlay film calender is provided with rolling assemblies, the smooth roll component and three anti-skidding felt wrapped rolls of at least one overlay film of two dress films, one of rolling assemblies are provided with wear-resistant membrane, another rolling assemblies is provided with texture film, and anti-skidding felt wrapped roll is to substrate surface extrusion anti-slip veins;According to wear-resistant membrane, texture film and base material is moved towards respectively via smooth roll component and anti-skidding felt wrapped roll, smooth roll component makes wear-resistant membrane and texture film overlay film on base material.The present invention makes wear-resistant membrane and texture film be molded with base material overlay film before the anti-skidding felt wrapped roll effect with ridge design, avoid gas can not emptying be trapped between wearing layer and texture film.
Description
Technical field
The present invention relates to mechanical field, and in particular to a kind of time processing PVC floor shaping mechanism.
Background technology
PVC stone plastic floors pass through the development of short 2 years, make hard floor development from single anti-marbling effect
To the various soft or hard floor of the various wall thickness of making, anti-timber floor, foamed light floor, environmental protection without methane plastic cement wood grain floor etc..
No matter the technique that any floor uses is substantially:The extruded machine of raw material and mould plasticizing slabbing, in the case of hot
Covering one layer by three rolling ray machine shapings while face needs the film of imitated marble or wooden grain, back side compacting rubberizing water to use
Pitted skin line (lines is in lower roll) be used as base material, it is secondary that substrate surface is carried out with the embossing machine with heating to press the recessed of antiskid decorative
Burr, finally painted to UV and hang coating line to surface progress Wear-resistant Treatment.
But prior art is especially lost time first using three PROCESS FOR TREATMENTs, process route elongates, and causes production week
Phase is oversize, influences the supply of material and sale of product.It is required artificial virtually more, cause product cost of labor it is paramount not under.
Embossing and extension are all heated when applying technique to base material, and this heating is only heated to the superficial layer of base material, first in secondary cooling
When can cause stress concentration, even if finished product is more smooth, still there is the hidden danger of deformation later.Production technology slightly adjust it is not in place just
Product deformation can be caused, the heater that can only be now painted by UV on extension coating line is heated at high temperature to it, makes whole ground
Plate softening is secondary again to place smooth rear cooling, causes energy consumption to increase.Multiple tracks technique productions require the factor increase of control, non-controllable
Factor increases, product occur embossing is deep mixed, embossing is not in place, hang apply UV paints are uneven behind, UV paints hang apply it is existing less than side etc.
As increasing, so as to cause control of product quality more difficult, substandard products are more, or even cause waste product.It is guarantee in per pass technique productions
Production line continuous and stable production must the large quantities of raw materials of stock and base material, especially base material to protect surface not scratch, surrounding
Zero defect, it is necessary to assure the base material of each pallet is spaced apart and can not pile up.This results in required hall space very
Greatly, the shortcomings of cost is higher is had enough to meet the need.
Publication No. CN105172155A patent, although can be with time processing PVC stone plastic floors, because of wear-resistant membrane and line
Manage film overlay film directly on anti-skidding felt wrapped roll, the anti-skidding felt wrapped roll with ridge design in overlay film gas can not emptying be trapped in
Between wear-resistant membrane and texture film, with there are many stomatas between two membranes during micro- sem observation, make product quality not high, and wear-resistant membrane
During with texture film overlay film to product, the draw ratio of film is more serious, causes lines to deform, while reduces yield rate.Secondly, every time
When changing wear-resistant membrane or texture film, the waste product that can all have 3-5 rice occurs.
The content of the invention
It is an object of the invention to provide a kind of time processing PVC floor shaping mechanism, in the anti-sliding pressure with ridge design
Before smooth roll effect, wear-resistant membrane and texture film is molded with base material overlay film, avoid gas can not emptying be trapped in wearing layer and line
Manage the phenomenon between film.
To achieve the above object, the technical solution adopted in the present invention is:According to Product processing order, including head and the tail order
Batch mixer, extruder, feeder, mould, overlay film calender, hauling machine and the plate shearing machine of connection, overlay film calender and hauling machine
Between connected by bracket, bracket is provided with trimming cutting device;Overlay film calender is provided with two rolling assemblies, at least one light
Roll assembly and multiple anti-skidding felt wrapped rolls, one of rolling assemblies are provided with wear-resistant membrane, and another rolling assemblies is provided with texture
Film, anti-skidding felt wrapped roll are provided with concave convex texture to extrude anti-slip veins to substrate surface;According to moving towards wear-resistant membrane, texture film and base
For material respectively via smooth roll component and anti-skidding felt wrapped roll, bachelor's component makes wear-resistant membrane and texture film overlay film on base material.
Preferably, the smooth roll component includes smooth roll one, smooth roll two, elevating mechanism and actuating unit, and smooth roll one is located at light
The top of roller two, the gap of wear-resistant membrane, texture film and base material through smooth roll one and smooth roll two, elevating mechanism connect with smooth roll one
Connect to control the size in gap between smooth roll one and smooth roll two, actuating unit is connected dynamic to provide operating to smooth roll two with smooth roll two
Power.
Preferably, each rolling assemblies include being wound with the air-expanding shaft of wear-resistant membrane or texture film, play the guiding role
Guide roller and nip rolls for unfolding wear-resistant membrane or texture film, wear-resistant membrane and texture film via each groups of inflatable therewith
Axle, guide roller and nip rolls are transported to smooth roll component, and smooth roll component makes wear-resistant membrane, texture film and the pressing of base material gapless be one
Body.
Preferably, the air-expanding shaft is located at the vertical top of anti-skidding felt wrapped roll, guide roller, nip rolls and the equal position of smooth roll component
In the side of anti-skidding felt wrapped roll, for conveying the guide roller of texture film compared to for conveying the guide roller of wear-resistant membrane further from anti-
Sliding pressure smooth roll, for conveying the nip rolls of texture film compared to for conveying the nip rolls of wear-resistant membrane further from anti-skidding felt wrapped roll,
The lower section that the base material is located at nip rolls make it that texture film is the inner layer film close to base material, and wear-resistant membrane is the outer layer away from base material
Film.
Preferably, each rolling assemblies include two air-expanding shafts, and the line of centres of described two air-expanding shafts is level side
To being provided with two groups of rubber roll components and one positioned at the top of each rolling assemblies and change film cylinder, one group of rubber roll component is used to clamp
With the film on one air-expanding shaft of release, another group of rubber roll component is used to clamp and discharge the film on another air-expanding shaft, two groups of glue
Roll assembly alternately clamps or discharged the film, changes film cylinder and is connected with one group of rubber roll component to drive this group of rubber roll component close
Another group of rubber roll component causes the film head and the tail on two air-expanding shafts to be pasted together.
Preferably, every group of rubber roll component includes two rubber rolls, gripper cylinder and deflector roll, inflatable corresponding with rubber roll component
Film on axle is passed through between two rubber rolls in this group of rubber roll component, and gripper cylinder is connected with one of rubber roll to drive the glue
Roller causes two rubber rolls to clamp the film close to another rubber roll, passes through the side of deflector roll when the film is run.
Preferably, the overlay film calender also includes thermal insulation board, and thermal insulation board is located between nip rolls and the base material with resistance
Heat on the exhausted base material is radiated on wear-resistant membrane or texture film.
Preferably, the smooth roll component electrically connects with a temperature control system.
After adopting the above technical scheme, the present invention has the positive effect that:
(1) the PVC stone plastic floors in the present invention are processed and formed at one time mechanism, and existing making base material, making is anti-skidding recessed
Burr, the three step process process to surface progress wearing layer extension paint are integrated, by the existing work for needing three machines to complete
Make only need to can be achieved by the shaping mechanism of the present invention, life cycle of the product is shortened more than 1 times, at the same it is simple to operate, use
Work reduces 40%;
(2) mechanism of the invention is not because using anti-skid wearable processing is carried out before product molding, product produces secondary
Deformation, dimensionally stable, percent defective is low, in the absence of transport and the scuffing of secondary operation, breakage, processing waste product loss, it is not necessary to base
The turnover space of material, it is exactly finished product that this shaping mechanism, which comes out, greatlys save production site;
(3) mechanism of the invention presses together wear-resistant membrane and texture film together with base material, then passes through anti-skidding felt wrapped roll
Asperities are suppressed, first wear-resistant membrane and texture mould are combined again by anti-skidding felt wrapped roll and base material this avoid existing
Overlay film together the defects of so that do not allow to be also easy to produce stomata between wear-resistant membrane and texture film, ensure that the quality of finished product;
(4) by setting two groups of rolling assemblies on air-expanding shaft, two groups of rubber roll components alternately discharge for mechanism of the invention
Film, and can be pasted together by changing one group of film of film cylinder when use finishes soon with another group of film head and the tail, avoid existing
Some changes the phenomenon that the 3-5 rice film occurred during film wastes, and saves material;
(5) because base material temperature is higher, the base material of heat and film isolation are come using thermal insulation board, the material of thermal insulation board can be used
The various heat-barrier materials such as polytetrafluoro plate, rock cotton board, glass mat, high temperature resistant resin board make, and existing texture film and resistance to
When grinding film overlay film to product, the draw ratio of film is more serious, causes lines to deform, and being finally reached using this thermal insulation board heat-insulated prevents film
The effect of stretcher strain.
Brief description of the drawings
Fig. 1 is that the PVC stone plastic floors of the present invention are processed and formed at one time the structure chart of mechanism;
Fig. 2 is the top view that PVC stone plastic floors shown in Fig. 1 are processed and formed at one time mechanism;
Fig. 3 is the structure chart of overlay film calender in the present invention;
Fig. 4 is the top partial enlarged drawing of overlay film calender shown in Fig. 3;
Fig. 5 is the bottom partial enlarged drawing of overlay film calender shown in Fig. 3.
Wherein:1st, batch mixer, 2, extruder, 3, feeder, 4, mould, 5, overlay film calender, 51, rolling assemblies, 511,
Air-expanding shaft, 512, guide roller, 513, nip rolls, 52, smooth roll component, 521, smooth roll one, 522, smooth roll two, 523, elevating mechanism,
524th, actuating unit, 53, anti-skidding felt wrapped roll, 54, rubber roll component, 541, rubber roll, 542, gripper cylinder, 543, deflector roll, 55, change film
Cylinder, 56, thermal insulation board, 6, hauling machine, 7, cutter, 8, bracket, 9, trimming cutting device.
Embodiment
The present invention is described in further detail with reference to the accompanying drawings and detailed description.
As Figure 1-5, it is the time processing PVC floor shaping mechanism of the present invention, according to Product processing order, including head
Batch mixer 1 that tail is linked in sequence, extruder 2, feeder 3, mould 4, overlay film calender 5, hauling machine 6, cutter 7, overlay film pressure
Connected between ray machine 5 and hauling machine 6 by bracket 8, bracket 8 is provided with trimming cutting device 9.
Overlay film calender 5 includes two rolling assemblies 51, at least one smooth roll component 52, multiple anti-skidding felt wrapped rolls 53, glue
Roll assembly 54, change film cylinder 55 and thermal insulation board 56.
It is used to set wear-resistant membrane on one rolling assemblies 51, is used to set texture film on another rolling assemblies 51.Each
Rolling assemblies 51 include two air-expanding shafts 511, guide roller 512 and nip rolls 513, are twined on two air-expanding shafts 511 in one group
It is wound with wear-resistant membrane, winds textured film on two air-expanding shafts 511 in another group, guide roller 512 is to wear-resistant membrane or texture film
Trend play the guiding role, and nip rolls 513 flattens to two kinds of films, and smooth roll component 52 is by wear-resistant membrane and texture film overlay film in base material
On.The quantity of anti-skidding felt wrapped roll 53 is three, and three anti-skidding felt wrapped rolls 53 are vertically arranged, positioned at the anti-skidding felt wrapped roll 53 of bottom
Base material gluing is used;The anti-skidding felt wrapped roll 53 of middle part is provided with asperities, to be extruded to the substrate surface after overlay film
Anti-slip veins.According to trend, wear-resistant membrane or the texture film is respectively via groups of air-expanding shaft 511 therewith, guide roller 512, flattening
Roller 513, smooth roll component 52 and anti-skidding felt wrapped roll 53.Air-expanding shaft 511 is located at the vertical top of anti-skidding felt wrapped roll 53, guide roller 512,
Nip rolls 513 and smooth roll component 52 are respectively positioned on the side of anti-skidding felt wrapped roll 53.For convey the guide roller 512 of texture film compared to
For conveying the guide roller 512 of wear-resistant membrane further from anti-skidding felt wrapped roll 53, for convey the nip rolls 513 of texture film compared to
In conveying wear-resistant membrane nip rolls 513 further from anti-skidding felt wrapped roll 53, the lower section that the base material is located at nip rolls 513 causes base material
Texture film is the inner layer film close to base material after overlay film, and wear-resistant membrane is the outer membrane away from base material.
Two air-expanding shafts 511 in each rolling assemblies 51 are horizontally disposed, and the line of centres of two air-expanding shafts 511 is level
Direction.Two groups of rubber roll components 54 are equipped with positioned at the top of each rolling assemblies 51 and one is changed film cylinder 55, one group of rubber roll group
Part 54 is used to clamp and discharge the film on an air-expanding shaft 511, and another rubber roll component 54 is used to clamp and discharge another gas
Film in swelling shaft 511, when rubber roll component 54 clamps the film, the film on corresponding air-expanding shaft 511 is locked, another air-expanding shaft
Film on 511 is discharged by groups of rubber roll component 54 therewith, i.e., two groups of rubber roll components 54 alternately clamp or discharge the film.Every group
Rubber roll component 54 includes two rubber rolls 541, gripper cylinder 542 and deflector roll 543, air-expanding shaft 511 corresponding with rubber roll component 54
On film passed through between two rubber rolls 541 in this group of rubber roll component 54, gripper cylinder 542 connects with one of rubber roll 541
Connect, gripper cylinder 542 can drive the rubber roll 541 closer or far from another rubber roll 541 two rubber rolls 541 to be pressed from both sides
Hold or discharge the film.Deflector roll 543 provides the direction of walking to the film, i.e., passes through the side of deflector roll 543 when film is run.Change film
Rubber roll 541 in one group of rubber roll component 54 of the top of cylinder 55 and rolling assemblies 51 is connected, change film cylinder 55 can drive it is described
Rubber roll 541 moves towards the rubber roll 541 in another group of rubber roll component 54, two groups of rubber roll components 54 close to when, on two air-expanding shafts 511
Film can be pasted together by double faced adhesive tape head and the tail, such two groups of rubber roll components 54 alternation reduces the waste of film, and saves
Province reloads the time.
In the present embodiment, there are two smooth roll components 52, each smooth roll component 52 includes smooth roll 1, smooth roll two
522nd, elevating mechanism 523 and actuating unit 524, smooth roll 1 are located at the top of smooth roll 2 522, wear-resistant membrane, texture film and base material
Gap through smooth roll 1 and smooth roll 2 522, elevating mechanism 523 are connected with smooth roll 1 to control smooth roll 1
The size in gap between smooth roll 2 522, actuating unit 524 are connected dynamic to provide operating to smooth roll 2 522 with smooth roll 2 522
Power.
Nip rolls 513 enters overlay film calender 5, thermal insulation board 56 close to smooth roll component 52, base material from the side of nip rolls 513
It is radiated between nip rolls 513 and the base material with blocking the heat on the base material on wear-resistant membrane or texture film, so as to
Protect wear-resistant membrane or texture film.Smooth roll component 52 is electrically connected with a temperature control system to detect and adjust temperature.
After base material is via overlay film calender, its surface can be covered with wear-resistant membrane and texture film, and moreover, the surface of base material is also
Concavo-convex anti-slip veins can be suppressed by anti-skidding felt wrapped roll 53.
The operation principle of the overlay film calender 5 of the present invention is as follows:It is wound with an air-expanding shaft 511 of wear-resistant membrane or texture film
On wear-resistant membrane or texture film pass through a rubber roll component 54, wear-resistant membrane or texture film pass sequentially through deflector roll 543, guide roller 512,
Nip rolls 513 is run to smooth roll component 52, is unified in the opening position wear-resistant membrane of smooth roll component 52, texture film and base material three, overlay film
After the completion of base material finally by anti-skidding felt wrapped roll 53 compacting asperities.
The time processing PVC floor shaping mechanism process of the present invention is as follows:The different material on floor is prepared first mixed
Mixed in material machine 1, the extruded heating plasticizing of machine 2, then enter overlay film through the flexible sheet under the extrusion plasticizing state of mould 4, flexible sheet
Calender 5 covers wear-resistant membrane and texture film, and then carrying out side to the base material of shaping through trimming cutting device 9 cuts, in leading for hauling machine 6
The gravitation clipped machine 7 that flows down require the cutting of specification, has been eventually fabricated PVC stone plastic floor finished products, has stacked and preserve.
It will be apparent to those skilled in the art that technical scheme that can be as described above and design, make other various
It is corresponding to change and deformation, and all these change and deformation should all belong to application claims protection domain it
It is interior.
Claims (7)
- A kind of 1. time processing PVC floor shaping mechanism, it is characterised in that:According to Product processing order, including sequentially connect from beginning to end Batch mixer (1), extruder (2), feeder (3), mould (4), overlay film calender (5), hauling machine (6) and the plate shearing machine (7) connect, Connected between overlay film calender (5) and hauling machine (6) by bracket (8), bracket (8) is provided with trimming cutting device (9);Overlay film pressure Ray machine (5) is provided with two rolling assemblies (51), at least one smooth roll component (52) and multiple anti-skidding felt wrapped rolls (53), wherein one Individual rolling assemblies (51) are provided with wear-resistant membrane, and another rolling assemblies (51) is provided with texture film, is set on anti-skidding felt wrapped roll (53) There is concave convex texture to extrude anti-slip veins to substrate surface;According to moving towards wear-resistant membrane, texture film and base material respectively via smooth roll Component (52) and anti-skidding felt wrapped roll (53), smooth roll component (52) make wear-resistant membrane and texture film overlay film on base material;Smooth roll component (52) include smooth roll one (521), smooth roll two (522), elevating mechanism (523) and actuating unit (524), smooth roll one (521) to be located at The top of smooth roll two (522), the gap of wear-resistant membrane, texture film and base material through smooth roll one (521) and smooth roll two (522), Elevating mechanism (523) is connected with smooth roll one (521) to control the size in gap between smooth roll one (521) and smooth roll two (522), is moved Force mechanisms (524) are connected with smooth roll two (522) to provide operating power to smooth roll two (522).
- 2. time processing PVC floor shaping mechanism according to claim 1, it is characterised in that:Each rolling assemblies (51) Include being wound with the air-expanding shaft (511) of wear-resistant membrane or texture film, the guide roller (512) playing the guiding role and wear-resisting for unfolding The nip rolls of film or texture film (513), wear-resistant membrane and texture film are via each groups of air-expanding shaft (511), guide roller therewith (512) and nip rolls (513) is transported to smooth roll component (52), and smooth roll component (52) makes wear-resistant membrane, texture film and base material continuously Gap pressing is integrated.
- 3. time processing PVC floor shaping mechanism according to claim 2, it is characterised in that:Air-expanding shaft (511) is positioned at anti- The vertical top of sliding pressure smooth roll (53), guide roller (512), nip rolls (513) and smooth roll component (52) are respectively positioned on anti-skidding felt wrapped roll (53) side, for convey the guide roller (512) of texture film compared to the guide roller (512) for conveying wear-resistant membrane further from Anti-skidding felt wrapped roll (53), for conveying the nip rolls (513) of texture film compared to the nip rolls (513) for conveying wear-resistant membrane Further from anti-skidding felt wrapped roll (53), the lower section that the base material is located at nip rolls (513) make it that texture film is the internal layer close to base material Film, wear-resistant membrane are the outer membrane away from base material.
- 4. time processing PVC floor shaping mechanism according to claim 1, it is characterised in that:Each rolling assemblies (51) Include two air-expanding shafts (511), the line of centres of described two air-expanding shafts (511) is horizontal direction, positioned at each roll shaft group The top of part (51) is provided with two groups of rubber roll components (54) and one and changes film cylinder (55), one group of rubber roll component (54) be used to clamping with The film on an air-expanding shaft (511) is discharged, another group of rubber roll component (54) is used to clamp and discharge another air-expanding shaft (511) Film, two groups of rubber roll components (54) alternately clamp or discharge the film, change film cylinder (55) with one group of rubber roll component (54) even Connect to drive this group of rubber roll component (54) close to another group of rubber roll component (54) such that the film head and the tail on two air-expanding shafts (511) are viscous Stick together.
- 5. time processing PVC floor shaping mechanism according to claim 4, it is characterised in that:Every group of rubber roll component (54) Include two rubber rolls (541), gripper cylinder (542) and deflector roll (543), air-expanding shaft (511) corresponding with rubber roll component (54) On film passed through between two rubber rolls (541) in this group of rubber roll component (54), gripper cylinder (542) and one of rubber roll (541) connect to drive the rubber roll (541) to cause two rubber rolls (541) to clamp the film close to another rubber roll (541), it is described Pass through the side of deflector roll (543) when film is run.
- 6. time processing PVC floor shaping mechanism according to claim 3, it is characterised in that:Overlay film calender (5) also wraps Thermal insulation board (56) is included, thermal insulation board (56) is located between nip rolls (513) and the base material to block the heat spoke on the base material It is incident upon on wear-resistant membrane or texture film.
- 7. the time processing PVC floor shaping mechanism according to claim any one of 1-6, it is characterised in that:Smooth roll component (52) electrically connected with a temperature control system.
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CN201511031061.5A CN105459422B (en) | 2015-12-31 | 2015-12-31 | Time processing PVC floor shaping mechanism |
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CN201511031061.5A CN105459422B (en) | 2015-12-31 | 2015-12-31 | Time processing PVC floor shaping mechanism |
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CN105459422B true CN105459422B (en) | 2017-12-19 |
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CN106042581B (en) * | 2016-05-27 | 2018-01-26 | 浙江世纪豪门家居科技有限公司 | Improved stone-plastic plate processing equipment |
BE1025188B1 (en) | 2017-04-24 | 2018-12-03 | Kreafin Group Sa | METHOD FOR FORMING A VOLTAGE-FREE MULTI-LAYER PVC PLATE MATERIAL |
CN107127948A (en) * | 2017-06-23 | 2017-09-05 | 南京赛旺科技发展有限公司 | LVT floors are processed and formed at one time mechanism |
CN107175878A (en) * | 2017-06-23 | 2017-09-19 | 南京赛旺科技发展有限公司 | Seven roll calendar machines |
CN108422614A (en) * | 2018-03-30 | 2018-08-21 | 浙江冠峰新材料有限公司 | A kind of novel process units of stone plastic floor |
CN111746009B (en) * | 2020-07-07 | 2021-05-04 | 北京佳美未来科技有限公司 | PVC panel's forming mechanism |
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CN201901467U (en) * | 2010-11-30 | 2011-07-20 | 无锡八一塑料有限公司 | Continuous film unreeling device for floor leathers |
CN105172155A (en) * | 2015-09-21 | 2015-12-23 | 南京赛旺科技发展有限公司 | One-time machining molding mechanism for PVC sheet floor |
CN205326316U (en) * | 2015-12-31 | 2016-06-22 | 南京赛旺科技发展有限公司 | One -step refining PVC floor forming mechanism |
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