CN207415828U - Calender and foaming floor production line - Google Patents
Calender and foaming floor production line Download PDFInfo
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- CN207415828U CN207415828U CN201721520346.XU CN201721520346U CN207415828U CN 207415828 U CN207415828 U CN 207415828U CN 201721520346 U CN201721520346 U CN 201721520346U CN 207415828 U CN207415828 U CN 207415828U
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- roller
- cooling
- roller group
- calender
- roll
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Calender, including engine base and the calendering roller group being arranged on engine base, it is characterised in that：The calendering roller group includes main calendering roller group and to treat the embossing roller group that processing materials are embossed, the main calendering roller group it is spaced apart with embossing roller group so that material enters another roller group by a roller group before, can cool down.The calender mirror can realize preferably embossing embossing effects.By the calender for the production for the bottom plate that foams, foaming bottom plate integration production can be realized.
Description
Technical field
The utility model is related to a kind of processing equipments, are specially a kind of calender and foaming floor machining production line.
Background technology
More traditional wood floors, foaming floor have the following advantages：(1) soft texture, moistureproof and waterproof performance is good, elasticity
Performance is good, has good elasticity to recover under heavy impact, is hardly damaged；(2) it is environmentally protective, be one kind can resource reclaim profit
Product；(3) there is preferable anti-flammability, safety coefficient is high；(4) low cost, it is cheap compared with wood floors；Deng.It is based on
More than, foaming floor has larger development prospect and application space.
Foaming floor is typically to be produced by multilayer material Compound Machining, for example, by taking WPC foams floor as an example, usually
Including middle foaming layer, the solid layer of middle foaming layer both sides is overlying on, according to process requirements, may be used also on the surface of a solid layer
To set one layer of skid resistant course, color film layer on the surface of another solid layer can also be set as decorative layer, while set wear-resisting
Layer extends its service life to enhance the wearability on floor.
The processing on foaming floor needs to use calender, and calender generally includes more than two rollers, and roller includes mirror
Face roller, knurling rolls, anilox roll, frosted roll etc., each roller have the function of it is different, calender by the combinations of different rollers and
The different process requirements for treating processing materials are completed in the control of roller temperature.By taking the processing on PVC foam floor as an example, add
Work technique includes the kinds of processes such as thickness calendering, the calendering of floor bottom surface reticulate pattern and floor surface detail calendering.In the prior art, lead to
It is often after carrying out minute surface calendering process by mirror roller, embossing embossing processing is directly carried out to it, since PVC foam floor is through mirror
Temperature is higher after the roller discharging of face, is influenced by floor foam performance, directly carries out embossing embossing processing usually embossing embossing at this time
Effect is bad to cause one side embossing ineffective, the phenomenon that decorative pattern has rebounded again after being embossed occur.
PVC (stone modeling) foaming floors and WPC (wood moulding) foaming floor belong to environment-friendly type composite floor board, and structure is usually wrapped
Include middle foaming layer and the solid layer positioned at foaming layer two sides, the main distinction of the two be foaming layer, solid layer powder PVC with
The proportioning of calcium powder is different.
For synthesis, since the price of calcium powder is relatively low with respect to powder PVC, in order to reduce cost, PVC (stone modeling) foaming floor
The calcium powder of the more number of generally use, but from another point of view by the density of calcium powder is larger, and this proportioning mode will cause floor matter
The increase of amount.
For example, according to design requirement, PVC (stone modeling) foaming floor, foaming layer and solid layer selection use more part
Several calcium powders, such as the number of powder PVC and calcium powder proportioning are 1:2 or 1:3, calcium powder price is low, density is big, therefore, causes
The weight of PVC floor is heavier, and than relatively low, price is relatively low the cost of PVC floor.
And WPC (wood moulding) foaming floor, reduce the number of calcium powder, the number proportioning of solid layer powder PVC and calcium powder still may be used
Selected as 1:2 or 1:3 (or other proportionings), and foaming layer will use the calcium powder of less number, such as powder PVC can be selected
Portion rate with calcium powder is 1：1, reduce the dosage of calcium powder, so as to reduce the weight of floor entirety, although floor into
This can increase, but meet the increasing requirement to quality of people.
And the variation of this raw material proportioning will result directly in the variation of raw material foam performance, to produce floor equipment and
Technique is proposed new requirement.
In the prior art, the production technology on WPC (wood moulding) foaming floor is as follows：Squeeze out base material-sanding surface-gluing-
Fitting-pile-cold pressing-health (constant temperature workshop places a period of time)-cutting-fluting-detection packaging-hit-gain trust-enters
It cases in storehouse.On the one hand, it is to pass through viscose glue between each layer composite material such as foregoing foaming layer, solid layer, color film layer, wear-resisting film layer
It fitting together, this mode of production efficiency is low, and not environmentally；On the other hand, each flow is that segmentation carries out, each
Flow is required for special machine special messenger to be operated, bothersome laborious.In the prior art without a kind of production technology, can realize
The one-time formed production on WPC (wood moulding) foaming floor.
In order to realize streamlined operation, occurs foaming floor production line in the prior art.For example, Chinese patent
CN105459422A discloses a kind of time processing PVC floor shaping mechanism, including batch mixer, extruder, feeding
Machine, mold, calender etc..It is squeezed out after various powder stirrings are mixed, the material embryo being processed into through mold is directly entered calender
Rolling assemblies complete the technical process such as press polish, pad pasting, the embossing of some row.
For another example the laminating production of a kind of PVC stone plastic floors film on surface four-roll calendaring disclosed in Chinese patent CN205553494U
Device provides a kind of calender for stone plastic floor production, including upper mirror roller, lower mirror roller, shading roller and dandy roll.
Material embryo after mirror roller by being directly entered shading roller and dandy roll.On the one hand as described above, this patterned fashion is difficult to protect
Card embossing effect, on the other hand, this production equipment for stone plastic floor cannot be directly replicated for wood-plastic foamed floor
Production is, it is necessary to a set of improved structure and improved processing technology.
This production equipment and production method as disclosed in above-mentioned patent are be not suitable for WPC wood-plastic foamed floors one
Secondary addition shaping production.
Using above this traditional processing technology there are it is following the problem of：Due to changing matching somebody with somebody for PVC sub-materials and calcium powder
Than the performance of material can change, and will cause the control to material foaming process, the control of material coating process is required for
It is corresponding to change.Since each roll shaft of calender is all the condition of high temperature, material embryo is whole in batch mixer, extruder, mold, calender
A processing technology can all influence its foam performance.After finished product material embryo is discharged by die material, directly again into high-temperature roll shaft, whole
During a press polish and embossing, material embryo is constantly in the condition of high temperature, but will influence press polish and embossability.With it is described above
Ill effect is similar, embossing occurs and does not press or press the problems such as rear decorative pattern is spent to rebound.And this problem, it is that can pass through
Change structure, a set of effective temperature control strategy of research of calender entirety, pass through the temperature of the roll shaft of control and control material embryo
Temperature improved with improving the performance of material embryo.
Utility model content
The purpose of this utility model is to provide a kind of calender that can realize preferable embossing effects, meanwhile, for
Existing foaming floor producing technology, especially WPC wood-plastic foamed floors production technology there are the problem of, a kind of production efficiency is provided
High, processing quality it is good for the production of WPC wood-plastic foamed floors production line and, a kind of pass through is provided and controls material embryo and pressure
Prolong the temperature of roller, to improve WPC wood-plastic foamed floor processing performances, improve the foaming floor producing technology of processing quality.
In order to achieve the above object, the offer herein below of the utility model：
Calender, including engine base and the calendering roller group being arranged on engine base；Roll roller group include it is main calendering roller group and
To treat the embossing roller group that processing materials are embossed；Main calendering roller group described herein refers to by including mirror roller
The roller group of stack composition, main calendering roller group can be entirely mirror roller, can also select other kinds of calendering according to demand
Roller.The configuration of roller group is embossed depending on embossing demand, for example, some materials will carry out two-sided embossing, and some are only needed
Single side embosses, and demand is different, and configuration is different.By process requirements, what main calendering roller group was completed is pressing, pad pasting, delustring, mill
One or several in the process flows such as sand, and in order to ensure that embossing effects are not destroyed, more than embossing flow is usually put in
It is completed after process, therefore, by the work flow of material, calendering roller group sequentially includes main calendering roller group and to to be processed
The embossing roller group that material is embossed.The main calendering roller group is arranged at intervals with embossing roller group, is specifically main stack group
Discharge end and the feed end of embossing roller group be arranged at intervals, the two it is spaced apart so that material by roller group into another
Before one roller group, it can cool down.For example, by common work flow, for the discharge end through minute surface roller group and embossing roller group into
Material can cool down before end.This distance not be fixed distance, depending on process requirements, for example, can be 0.5m, 0.8m,
1m etc..
Preferably：Cooling roller group is provided between main calendering roller group and embossing roller group, for example, main calendering roller group finally discharges
Cooling roller group is provided between end and embossing roller group feeding end.For not designing the structure of cooling roller group, material is natural cooling
, and Computer Aided Design cooling roller group, the cooling velocity of material can be accelerated, can thus reduce minute surface roller group and pressure accordingly
The distance between flower roller group, makes calender more compact structure.
Preferably：Along materiel machining flow, the calender sequentially includes cooling and shaping device, main calendering roller group and embossing
Roller group.Wherein cooling and shaping device shapes to material for leading to overcooled mode.
Preferably：The cooling and shaping device include spaced first cooling-part and the second cooling-part, first
Gap between cooling-part and the second cooling-part can accommodate material to be processed by, and ensure material to be processed by when with
First cooling-part and the second cooling-part contact, with cooling and shaping.
Preferably：The cooling and shaping device includes spaced first cooling-part and the second cooling-part.
Preferably：Cooling and shaping device includes paired spaced first cooling roller and the second cooling roller, Huo,Cheng
Paired spaced first cooling and shaping plate and the second cooling and shaping plate or, in pairs spaced first cooling roller and
Second cooling roller and the combination for being arranged at intervals the first cooling and shaping plate and the second cooling and shaping plate in pairs.Specifically, according to
The cooling and shaping demand of different processing materials can select spaced first cooling roller and the second cooling roller as cold
But shaping equipment makes material pass through cooling and shaping from the gap between two rollers；Can also select the first cooling and shaping plate and
Second cooling and shaping plate makes material pass through cooling and shaping from the gap between two stereotype plates as cooling and shaping device；Or
It can be selected that include the first cooling roller and the second cooling roller, and including the first cooling and shaping plate and the second cooling and shaping
The combination of two groups of cooling devices of the structure of plate makes material according to this by two groups of cooling devices as cooling and shaping device.First
It is each equipped with being passed through the cooling duct of coolant in cooling roller and the second cooling roller；First cooling and shaping plate and second
Also it is each equipped with being passed through the cooling duct of coolant in cooling and shaping plate.
Preferably：Along materiel machining flow, cooling and shaping device sequentially includes being arranged at intervals the first cooling and shaping plate in pairs
With the second cooling and shaping plate and, paired spaced first cooling roller and the second cooling roller.It is flat for process requirements
The material of face type, combination of the combination compared to roller of stereotype plate have better fixed effect.Stereotype plate is first passed through to be cooled down
After pressing, material shapes basic forming carries out auxiliary pressing using the combination of cooling roller, can realize and more preferably press
Flat effect.
Preferably：The embossing roller group includes the combination of patterned roll or anilox roll or patterned roll and anilox roll, the decorative pattern
Roller is configured as faces to be embossed different with material to be processed from anilox roll and is in contact.Exemplified by being processed by floor, the patterned roll is set
It puts in the one side being in contact with ground plate top surface, anilox roll is arranged on the one side picked out with floor bottom surface.According to embossing demand, also may be used
To improve the structure of embossing roller group, for example, when single side is only needed to emboss, patterned roll or anilox roll are only configured.
Preferably：Calender further comprise pad pasting reel releasing mechanism and, to by the pad pasting put of pad pasting reel releasing mechanism volume
The guiding fit body of main calendering roller group is directed to, the guiding fit body includes directive wheel and with rolling in main calendering roller group
Roller is in the doubling roller of gap setting.Directive wheel can be single directive wheel or guide wheel group, and effect is cooperation fitting
The pad pasting that pad pasting reel releasing mechanism volume is put is directed to required position by roller.Doubling roller is arranged close in main calendering roller group
The position of stack, before making material by the gap between stack in main calendering roller group, by the film needed for patch.Main calendering roller group
In can include multiple stacks, the position of which stack is specifically directed to, depending on process requirements.
Preferably：The pad pasting reel releasing mechanism, which includes rolling up, to be put the counterdie reel releasing mechanism of counterdie, puts color film to roll up
Color film roll laying mechanism puts the wear-resistant membrane reel releasing mechanism thrin of wear-resistant membrane or any combination of three to roll up；And if bottom
Film roll laying mechanism is configured as counterdie being directed to the one side of material, then color film roll laying mechanism and wear-resistant membrane reel releasing mechanism are configured
For color film and wear-resistant membrane to be directed to the another side of material.Process requirements are different, and the species of institute's pad pasting can be different, processed with floor
Exemplified by, it may be desirable to by one kind in patch counterdie, color film or several films of wear-resistant membrane or two or three of combination, according to need
It asks, configures corresponding pad pasting reel releasing mechanism.And since counterdie and other two kinds of films (color film and wear-resistant membrane) are typically to be attached to ground
The different faces of plate, counterdie is attached to one side closely, and color film and wear-resistant membrane are attached to one side remotely, and therefore, film is led
It is different to position extremely.
Preferably：Further comprise being arranged on doubling roller rear end, with doubling roller configuration at same stack, and with the pressure
Prolong the auxiliary doubling roller that roller is in gap setting.Film is first bonded by doubling roller, and auxiliary doubling roller further carries out auxiliary fitting,
Ensure the more secured of film fitting.
Preferably：Doubling roller and auxiliary doubling roller be each respectively connected with to adjust in itself and main calendering roller group stack it
Between gap lash adjusting device.This structure is adapted to the difference of material thickness and the processing request of material thickness, adjustment
Gap between doubling roller and auxiliary doubling roller and stack ensures the requirement of fitting quality and material thickness processing.
Foam floor production line, including above-mentioned calender.
The beneficial effects of the utility model are：
(1) the utility model provides a kind of WPC wood-plastic foamed floors simultaneous manufacturing technique, and technique specifically includes：
One-step shaping-health-cutting-fluting-detection packaging-hit-gain trust-storage vanning, more traditional production technology, this technique
Be omitted gluing, fitting and etc., save equipment, while space can be saved.Due to no longer by the way of sticker
Pad pasting is carried out, material can be saved, while improves the environmental-protecting performance on foaming floor；Since sanding is not required, dust pollution can be reduced；
Production line uses streamlined operation, can save labour turnover.
(2) calender minute surface roller group and dandy roll group are provided separately, when material is between two minute surface roller groups in motion process,
Can natural cooling, can also design chill roll, carry out supplement heat rejecter.In cooling procedure, the performance of material can change, favorably
In guarantee following process quality.For example, in the process of floor, after the discharging of minute surface roller group, entered back into after certain distance
Emboss roller group.In this course, floor temperature can reduce, and can realize preferably embossing embossing effects.
(3) processing of WPC wood-plastic foamed floors is directed to, the utility model has studied a set of temperature control strategy, passes through master
Roll the setting of roller group, the temperature for embossing roller group, cooperation cooling device, main calendering roller group and the knot for embossing cooling section between roller group
Structure designs, and cooperation material is modified during temperature height, can greatly improve foam performance, the embossing effects of finished product, drop
Low rejection rate.
Description of the drawings
Fig. 1 is a kind of embodiment calender structure diagram；
Roll roller group and embossing roller group setting structure schematic diagram based on Fig. 2；
Fig. 3 is another embodiment calender structure diagram；
Fig. 4 is cooling and shaping equipment mechanism schematic diagram；
Fig. 5 is another embodiment calender structure diagram；
Fig. 6 is another embodiment calender structure diagram；
Fig. 7 simplifies structure diagram for another embodiment calender；
Fig. 8 is foaming soleplate production line structure diagram；
Fig. 9 is production line overlooking the structure diagram.
Wherein：1- engine bases, the first mirror rollers of 201-, the first intermediate mirror rollers of 202-, the second intermediate mirror rollers of 203-, 204-
Frosted roll, 3- counterdie reel releasing mechanisms, 301- counterdie doubling rollers；401- patterned rolls, 402- anilox rolls, 5- chill rolls, 6- wear-resistant membranes
Reel releasing mechanism, 601- wear-resistant membranes, 7- coloured silk film roll laying mechanisms, 701- coloured silk films, 8- auxiliary doubling rollers, 801- gaps adjustment cylinder,
901- wear-resistant membrane directive wheels, 902- wear-resistant membrane doubling rollers, 1001- coloured silk film directive wheels, 1002- coloured silk film doubling rollers, 1003- gaps tune
Displacements of cylinders, the first cooling rollers of 1101-, the second cooling rollers of 1102-, 1103- gap adjustment cylinders, 1201- cooling and shaping plates,
1202- cooling and shaping plates, 1203- gap adjustment cylinders, 13- gap adjustment cylinders, 14- batch mixers, 15- feeders, 16- are squeezed out
Machine, the first extruders of 1601-, the second extruders of 1602-, 17- molds, 18- calenders, 19- cooling brackets, 20- draggers,
21- domed supports, 22- precision guillotine shears, 23- transport carriers, the automatic pallet elevators of 24-.
Specific embodiment
Specific embodiment of the present utility model is clearly fully described by below with reference to attached drawing.Obviously, specifically
Embodiment described embodiment is only the part of the embodiment of the utility model, instead of all the embodiments.Based on this
Embodiment in utility model, those of ordinary skill in the art are obtained all on the premise of creative work is not made
Other embodiment belongs to the scope of protection of the utility model.
It should be noted that " bottom surface " refers to the one side contacted after the installation of floor with ground in the present embodiment, " top surface " is
Refer to the one side contacted after the installation of floor with user, it is impossible to be interpreted as the limitation to the utility model.In addition, term " first ", " the
Two ", " the 3rd " is only used for description purpose, and it is not intended that instruction or hint relative importance." walking described in the present embodiment
Direction ", " supplied materials direction " are to aid in representing the work flow of material, and " front ", " front end " are representing on work flow
The process completed first, " rear ", " rear end " are representing on work flow in the process of rear completion.
Embodiment 1
A kind of calender is present embodiments provided, which produces for the one-pass molding of WPC Wood-plastic floors, can be complete
The one-pass molding processing of the technological processes such as the paired foaming of material to be processed, the embossing of bottom surface and top surface bilateral or embossing.This reality
Example is applied using WPC wood-plastic foamed floors as material to be processed, in actual application, material to be processed is not limited to foaming floor.
Calender, including engine base 1 and the calendering roller group being arranged on engine base 1.By materiel machining flow (the present embodiment
In for foaming floor), the calendering roller group sequentially includes minute surface roller group and the embossing to carry out two-sided embossing to foaming floor
Roller group.
A kind of schematic diagram of calender embodiment is with reference to figure 1.
Wherein, main calendering roller group refers to the roller group being made of the stack including mirror roller, and main calendering roller group can be with
Entirely mirror roller can also select other kinds of stack according to demand.By work flow, (material is in main calendering roller group pressure
Prolong between roller walking order), it is main calendering roller group include sequentially in gap setting the first mirror roller, by intermediate minute surface roller group into
Intermediate minute surface roller group and discharge end stack, material pass through in the gap between each adjacent stack.It is in contact with material
First mirror roller and the feeding end between its adjacent intermediate mirror roller based on roll the initial feeding end of roller group；It is intermediate
Between mirror roller and between intermediate mirror roller and discharge end stack for processing materials feeding end between roller feeding end, discharge end
Roll the final discharge end of roller group based on the discharge end of stack and intermediate mirror roller adjacent thereto.Discharge end stack can be with
The various forms of stacks of selected as, depending on process requirements.
By taking a kind of specific implementation structure as an example, in the present embodiment, main calendering roller group includes the first mirror in gap setting
(frosted roll 204 can also use mirror for face roller 201, the first intermediate mirror roller 202, the second intermediate mirror roller 203 and frosted roll 204
The other kinds of stack such as face roller, sand roller replaces), the first mirror roller 201 and the first intermediate mirror roller 202 met to supplied materials
Roll the initial feeding end of roller group based on the one end in direction, material is after feed end entrance, by subsequently entering out of the two gap
Gap between first intermediate 202 and second intermediate mirror roller 203 of mirror roller.First mirror roller 201 and the first intermediate mirror roller
202 are respectively connected with motion driving mechanism, and the rotation direction of the two is opposite (arrow direction in rotation direction referenced in schematic)；Second
Intermediate mirror roller 203 and frosted roll 204 are also respectively connected with motion driving mechanism, opposite (the rotation direction ginseng of rotation direction of the two
Examine the arrow direction in diagram).The discharge end of second intermediate mirror roller 203 and frosted roll 204 is the final discharging of minute surface roller group
End.Floor enters embossing roller group through the main calendering final discharge end of roller group and performs embossing flow.
In actual application, material situation and the demand of minute surface calendering can be combined, configures the number of intermediate mirror roller
Spacing between amount and each mirror roller, such as mirror roller among three can also be used.Alternatively, the structure more simplified can also
Intermediate mirror face roller is not configured and only selects to set the first mirror roller 201 and discharge end stack.
Embossing roller group is included in the patterned roll 401 of gap setting and anilox roll 402, patterned roll and anilox roll be configured as with
The different faces to be embossed of material to be processed are in contact.Specifically, anilox roll 402 is put in one to be in contact with foaming floor bottom surface
Side, patterned roll 401 are arranged on the one side contacted with foaming ground plate top surface.Floor foam after the discharging of minute surface roller group discharge end, into
Enter the gap between patterned roll 401 and anilox roll 402, patterned roll 401 and anilox roll 402 are respectively completed to WPC Wood-plastic foams
The two-sided embossed of plate.
It should be noted that the present embodiment is with WPC Wood-plastic floors two-sided embossing to be needed to illustrate the structure of calender.
In actual application, if top surface embossing is not required, it is convenient to omit patterned roll 401, and in the one end contacted with ground plate top surface
Mirror roller is configured to replace patterned roll 401；If be not required ground pressure network line, it is convenient to omit anilox roll 402, and with flooring surface
One end of contact configures mirror roller to replace anilox roll 402.
Since main calendering roller group and the temperature for embossing stack in roller group are usually higher, if material is directly from calendering roller group
Final discharge end is directly entered embossing roller group, and under high temperature, material elasticity is good and with thermal expansion, and the decorative pattern of extrusion largely can bullet
It rises, causes embossing effect bad.
In order to solve the problems, such as this, make the final discharge end of main calendering roller group and one spacing of feed end interval of embossing roller group
From so as to can be cooled down before feed end of discharge end of the material through main calendering roller group with embossing roller group.With specific reference to Fig. 2.This
Distance is set according to many kinds of parameters such as material performance, material thicknesses, is not fixed value.For example, the present embodiment is to send out
Exemplified by the processing for steeping floor, this distance (it is to be appreciated that this distance must not be too far away, simply leaves some distances using 100cm
Embossing again, the decorative pattern lines pressed out apart from too far or cooling after too big do not have texture).Before entering dandy roll
Material have passed through cooling, has shrinkage, is embossed using high temperature, and decorative pattern quality is high.By taking the processing on floor of foaming as an example, walking
After a distance, 110-130 DEG C or so is allowed to cool to, it is specific depending on the thickness of wear-resistant membrane and the thickness on floor of foaming.
Embossing effects are preferable, specifically depending on material performance and demand.
By the way that main calendering roller group and embossing roller group interval setting can be passed through air cooling floor.In order to preferably cool down
Effect accelerates the cooling velocity on foaming floor, sets and cools down between the discharge end of minute surface roller group and the feed end of embossing roller group
Roller group, chill roll 5 play an important role of cooling and are oriented to that foaming floor is walked above chill roll 5, further cold by chill roll 5
But the feed end of dandy roll group is entered afterwards.After chill roll 5 is set, between can reducing between main calendering roller group and embossing roller group
Away from for example, in the present embodiment, can this distance being reduced to 80cm.This is conducive to the volume for reducing entire calender.
As Computer Aided Design, in order to ensure to foam, floor smoothly can run to embossing roller group by reticulate pattern roller group, into one
Step includes for WPC wood-plastic foamed floors being directed to the embossing guiding mechanism of embossing roller group by minute surface roller group discharge end.Example
Such as, it is the guide wheel group rearranged by multiple directive wheels to emboss guiding mechanism.
During production process, there are one problem product quality can be caused not high, can also influence to be embossed quality.Calendering
Machine processing is all usually plate shaped material, and hot extrusion discharging typically is put into calendering machining.But usual extruded machine and
Hot extrusion discharging after die treatment does not ensure that good planarization, is typically that waveform is forniciform.
In order to which material is made just to have preferable planarization before calender is entered.By materiel machining flow, further comprise
Be arranged in front of the main calendering initial feeding end of roller group treating the cooling and shaping device of processing materials cooling and shaping.
It is configured with calender structural reference Fig. 3, Fig. 4 of cooling and shaping device.
The structure of cooling and shaping device is as follows in the present embodiment.
Cooling and shaping device, before being arranged on the first mirror roller 201 and the first intermediate 202 feeding end of mirror roller along supplied materials direction
End, including cooling roller group, specifically includes the first cooling roller 1101 and the second cooling roller 1102 in gap setting, described
It is both provided with to add in the cooling line of coolant, the first cooling in first cooling roller 1101 and the second cooling roller 1102
1101 and/or second cooling roller 1102 of roller is connected with cooling gap adjusting apparatus.In the present embodiment, the first cooling roller
1101 are located at the top of the second cooling roller 1102, and the first cooling roller 1101 is connected with lash adjusting device, are gap adjustment
Cylinder 1103.
Cooling and shaping device further comprises cooling the first stereotype plate 1201, the second stereotype plate that include paired interval installation
1202, it is provided with to add in the cooling line of coolant in the first stereotype plate 1201, the second stereotype plate 1202, and it is at least one
Stereotype plate is equipped with sizing lash adjusting device.In the present embodiment, the first stereotype plate 1201 is located at the upper of the second stereotype plate 1202
Side, the first stereotype plate 1201 are equipped with gap adjustment dress dimension, are gap adjustment cylinder 1203.
Along supplied materials direction, cooling and shaping plate 1201,1202 is located at the front end of cooling roller group, in process, WPC wood mouldings
Foaming floor first passes around stereotype plate, and extruding cooling and shaping is carried out to WPC wood-plastic foamed floors, is carried out using cooling roller group
Assisted extrusion cooling and shaping subsequently enters minute surface roller.In order to ensure that WPC wood-plastic foamed floors can pass through cooling and shaping
Device, the gap between gap and stereotype plate between the first cooling roller 1101 and the second cooling roller 1102 are located at same water
Plane.
According to the demand of cooling and shaping, the combination of the first cooling roller 1101 and the second cooling roller 1102 can also be omitted
Or first stereotype plate 1201 and the second stereotype plate 1202 combination.
Below, it is further provided the structure of another calender.To be a kind of with to rolling for processing materials with pad pasting
The calender of function.Its structure and implementation process are still illustrated as material to be processed using foaming floor.
Structural reference Fig. 5 and Fig. 6 of this calender.
Unlike above-mentioned calender structure, further comprise laminating film reel releasing mechanism, laminating film reel releasing mechanism includes
It is one or several in counterdie reel releasing mechanism 3, wear-resistant membrane reel releasing mechanism 6 and color film roll laying mechanism 7.Fitting film roll as described herein
Laying mechanism includes two volumes and puts wheel, and during volume puts pad pasting, one is done groundwork, another does spare.
It is the calender structure diagram including wear-resistant membrane reel releasing mechanism 6 and color film roll laying mechanism 7 shown in Fig. 5；Fig. 6
It is shown to be, include the calender structure diagram of counterdie reel releasing mechanism 3, wear-resistant membrane reel releasing mechanism 6 and color film roll laying mechanism 7.
In the present embodiment laminating film reel releasing mechanism include to roll up put counterdie 301 counterdie reel releasing mechanism 3, to roll up put it is resistance to
Grind the wear-resistant membrane reel releasing mechanism 6 of film 601 and to roll up the color film roll laying mechanism 7 for putting color film 701, calender further comprises, uses
It is delivered to the resistance to counterdie of feeding end between main calendering roller group roller counterdie 301 to be oriented to and is oriented to fit body, to by wear-resistant membrane 601
Be oriented to be delivered to it is main calendering roller group roller between feeding end wear-resistant membrane be oriented to fit body and, color film 701 is oriented to conveying
Color film to feeding end between main calendering roller group roller is oriented to fit body.
Specifically, it is directed to reference to the mechanism of main calendering roller group in above-mentioned calender, wear-resistant membrane 601 and color film 701
To feeding end between the roller between the second intermediate mirror roller 203 and frosted roll 204；Counterdie 301 is directed to the first intermediate mirror
The front of feeding end between 202 and second intermediate 203 roller of mirror roller of face roller, to realize that counterdie 301 and other two kinds of films are bonded to
The different faces on floor.
It should be noted that in actual application, it is not limited to counterdie 301, color film 701 and wear-resistant membrane 601 being directed to
Supreme rheme is put, as long as can realize by binding face overlay film, for example, it is also possible to which color film 701 and wear-resistant membrane 601 are directed to
At the initial feeding end of main calendering roller group, counterdie 301 can also be directed at the final discharge end of main calendering roller group.
Above-mentioned wear-resistant membrane, which is oriented to fit body, includes wear-resistant membrane directive wheel 901 and wear-resistant membrane doubling roller 902, the coloured silk film
Being oriented to fit body includes color film directive wheel 1001 and color film doubling roller 1002, and the wear-resistant membrane doubling roller and color film doubling roller are equal
The gap for being connected with to adjust gap between respective (being specially the second intermediate mirror roller 203) with intermediate mirror roller adjusts and fills
It puts, wherein, wear-resistant membrane doubling roller 902 is connected with gap adjustment cylinder 903, and color film fit body is connected with gap adjustment cylinder
1003.Due in process, color film 701 is pasted first, sticks wear-resistant membrane 601 on the surface of color film 701, therefore along processing materials
Conveying direction, wear-resistant membrane doubling roller 901 are located at the rear of color film doubling roller 1002.Similarly, the counterdie is oriented to fit body bag
The counterdie doubling roller 301 in gap setting with the first intermediate mirror roller 202 is included, is equally also connected with gap adjustment cylinder 13.
By work flow, further comprise being arranged on doubling roller rear end, with doubling roller configuration at same stack, and with
The stack is in the auxiliary doubling roller of gap setting.
In the present embodiment, auxiliary doubling roller 8 is arranged on feeding end between the second intermediate mirror roller 203 and frosted roll 204, auxiliary
Doubling roller 8 is helped to be located at the rear of wear-resistant membrane doubling roller 902, effect is the color film 701 that will post and wear-resistant membrane 601 into advancing one
The compression fitting of step.The auxiliary doubling roller 8 is connected with to adjust auxiliary doubling roller 8 and the gap adjustment in anilox roll gap fills
It puts, is gap adjustment cylinder 801 in the present embodiment.
In addition to more than structure, or the fitting configuration auxiliary doubling roller 8 of counterdie 301, correspondingly, can be only fitted to
The rear of counterdie doubling roller 1301, at the feeding end of 202 and second intermediate calender rolls 203 of first intermediate roll.This structure calender letter
Change structural reference Fig. 7.
Complete job flow is：Plate embryo enters mirror by the gap between the first mirror roller 201 and the first intermediate mirror roller 202
Face roller group then does serpentine curvilinear motion with stack, enters from the first mirror roller 201 and the first intermediate discharging of mirror roller 202
Before the gap of first intermediate 202 and second intermediate mirror roller 203 of mirror roller, patch counterdie (can choose whether to set auxiliary patch
Close the fitting of the auxiliary of roller 8)；Move between the roller between the second intermediate mirror roller 203 and frosted roll 204 before feeding end, first with
The color film 701 that color film roll laying mechanism volume 7 is put is bonded, during this, the color auxiliary of film doubling roller 1002 fitting；Then, with wear-resistant membrane
The wear-resistant membrane 601 that reel releasing mechanism volume 6 is put is bonded, during this, the auxiliary fitting of wear-resistant membrane doubling roller 902；Again then, auxiliary fitting
Roller 8 will overlay wear-resistant membrane 601, color film 701 and floor panel embryo；After overlaying into the 3rd mirror roller 301 and the 4th stack 302 it
Between rolled.Through the second intermediate mirror roller 203 and 204 discharge end of frosted roll discharging after, into embossing roller group, complete embossing,
Emboss flow.So far, the process of a complete pad pasting, bottom surface embossing and top surface embossing can be completed.
Calender provided in this embodiment can complete cooling and shaping, calendering sizing, bilateral embossing, the whole process object of embossing
Expect processing work.
Embodiment 2
It present embodiments provides a kind of calender by embodiment 1 and is produced for the foaming floor for floor production of foaming
Line.
With specific reference to Fig. 8, by product manufacturing process, sequentially including batch mixer 14 (be batch mixer feed bin shown in figure, to
Simplify and represent batch mixer), feeder 15, extruder 16, mold 17 and calender 18, the calendering in the calender embodiment 1
Machine 18 herein no longer repeats its structure.
Batch mixer 14 is used for the mixing of powder, and a variety of materials for producing foamed substrate layer is imported into batch mixer 14 high
Speed is stirred.Mixture after stirring is put into the feed bin of spring feeder 15, then by 15 rotary loading of spring feeder
To the hopper of extruder.
Multilayer materials are process during herein it should be noted that due to floor, two sides of foamed substrate layer
Face is respectively arranged with one layer of coating.Before being squeezed into mold, the discharging of foamed substrate layer and two layers of coating is completed,
Therefore, extruder includes two extruders, and corresponding each extruder corresponds to respective batch mixer and feeder.Two are squeezed
Go out machine in angle spread configuration, in the present embodiment, the angle between two extruders is 60 °, with reference to figure 9.It specifically includes and is used for
First extruder 1601 (corresponding first batch mixer 1401 and the first feeder 1501) of extrusion foaming floor intermediate layer material, with
And the second extruder 1602 (corresponding second batch mixer 1501 and the second feeder 1502) of distributor is configured with, second squeezes out
Machine 1602 is respectively overlay in interlayer both sides covering layer material for squeezing out.Since the second extruder 1602 is configured with distributor,
Its extruded stock is respectively overlay in two sides of foamed substrate layer for two layers of layer of cover material, after preliminary fitting, into mold.
Mold is three layered material embryos specific to the present embodiment to process material embryo.By production and processing process, after mold
End is calender.Since mold temperature is higher, after mould discharging, material embryo is present with the phenomenon that wave is bent, to solve this
One problem carries out the cooling and shaping of material embryo using front end cooling device.
Cooling and shaping flow is：Three layered material embryos initially enter front end cooling device and carry out cooling and shaping after mould discharging.
Specifically, after mould discharging, the gap between the first stereotype plate 1201 and the second stereotype plate 1202, stereotype plate are initially entered
For tabular, inside is passed through coolant, with material embryo heat exchange with cooling and shaping.After stereotype plate cools down, three layered material embryos are basic
Upper is tabular, subsequently enters the gap between the gap between the first cooling roller 1101 and the second cooling roller 1102,
Carry out supplement heat rejecter sizing.During cooling and shaping, can 1201 He of stereotype plate be adjusted according to the demand to material embryo sizing thickness
Gap between 1202 and first cooling roller 1101 of stereotype plate and the second cooling roller 1102.If two gaps are big, go out
Expect that flake thickness degree is big after material, expect that flake thickness degree is small if gap is small, after discharging.
After the first cooling roller 1101 and the discharging of the second cooling roller 1102, material embryo will enter the initial of main stack group
Feeding end, after the workflow that pad pasting, bottom surface embossing and the top surface described in embodiment 1 are embossed, into subsequent job step.
Subsequent job step is completed by the equipment after being arranged on calender 18.By product manufacturing process and process requirements,
Be additionally provided with cooling bracket 19, dragger 20 after calender, domed support 21, precision guillotine shears 22, transport carrier 23, from
Dynamic pallet elevator 24 etc., to complete the cooling and shaping on foaming floor, the flows such as cut out.
Embodiment 3
Present embodiments provide a kind of foaming one-time formed production technology in floor.Technique specifically includes：One-step shaping-
Health-cutting-fluting-detection packaging-hit-gain trust-storage vanning, more traditional production technology, this technique be omitted gluing,
Fitting and etc., save equipment and space.
Specific technological process is to comprise the following steps：
Before production line starts operation, batch mixer 14, feeder 15, extruder 16, mold 17 etc. are worked with temperature
Equipment preheats heating, heat preservation in advance.The time of preheating depending on demand, in the present embodiment, preheating time for 2 it is small when.Heating
Purpose is that material is allowed to restart the work such as batch mixing, extrusion after becoming solution by powder before.Preheating stabilizes to 150-180 DEG C
Between, in the present embodiment, it is respectively adopted 150 DEG C, 160 DEG C and 180 DEG C and is preheated, working performance difference is little.If temperature
If just start performs work, easily 15 screw rod of feeder and batch mixer 14, the reduction box of feeder 16 are caused to damage,
Influence the service life of equipment.
Powder and auxiliary material are poured into the mixed the inside high-speed stirred of 14 heat of batch mixer first, when whipping temp is to 115 degree
Cold burden cooling and stirring again is put into, after whipping temp drops to 30 degree or so, the feed powder being stirred is put into spring feeder 15
Feed bin, then by 15 rotary loading of spring feeder to the hopper of the first extruder 16.Feed powder described in this step includes system
Make the feed powder of foaming floor middle foaming layer and the feed powder for manufacturing the solid layer for being covered in foaming layer two sides.Batch mixer
14 and feeder 15 be also two sets of configuration accordingly, a set of batch mixing and feeding for foaming layer is another set of for solid layer
Batch mixing and feeding.
Material is rotated by 16 screw rod of extruder drives material forward impelling.It should be noted that two extruders 16 are same
When work, the first extruder 1601 extrusion foaming layer, the second extruder 1602 extrusion is covered in two of foaming layer both ends of the surface
Solid layer.
Material after extrusion, which enters mold 17, to carry out being crushed to ground plate embryo within the walls.
Since the temperature of mold 17 is higher, it is in wavy that the ground plate embryo through mold 17 out, which is, by cooling and shaping
Device carries out cooling and shaping, then enters back into the initial feeding end of main calendering roller group.Experiments have shown that although passing through main stack
It can also roll during group through stack and shape, if omitting front end cooling and shaping the step, material embryo fixed effect is bad, pressure
Flower effect is also impacted.
By work flow, by work flow, the main calendering roller group sequentially includes, the first mirror roller, intermediate mirror roller and
Discharge end stack, the temperature of discharge end stack are higher than the temperature of the first mirror roller.Wherein the first mirror roller is in processing stream
Close to the stack of cooling and shaping device discharge end in journey；Discharge end stack is the close pressure for embossing roller group on work flow
Prolong roller；Intermediate mirror roller runs to the transition stack that discharge end stack passes through by material by the first mirror roller.Intermediate pressure
Prolong roller to aid in completing pad pasting work, the quantity of intermediate mirror roller is depending on demand, on-fixed value, can be one, two
Or three.In this way, the plate embryo on object foaming floor is made progressively to heat up after cooling and shaping, material embryo is progressively modified, and ensures be embossed
Before technique performs, material embryo is softened enough, and ensures good planarization.
The purpose of this utility model is being processed and formed at one time for WPC wood-plastic foamed floors to be realized.WPC wood-plastic foamed floors
Middle solid layer PVC powder and the number ratio of calcium powder are about 1:1, since the proportioning of powder changes, for powder and expect embryo
The control of foaming must change.And due to needing to complete without glue overlay film simultaneously, it is necessary to protect during calendering, foaming
Exhibit material has certain viscosity.Based on need above, it is necessary to improve foaming floor processing technology.
Improved processing technology is as follows.
It is main calendering roller group sequentially include, the first mirror roller, by least two intermediate minute surface roller groups into intermediate minute surface roller group
With discharge end stack, the temperature design of each stack will follow stringent standard, just can guarantee foaming and embossing quality.
Wherein, the temperature of the first mirror roller and intermediate mirror roller adjacent thereto is set as 30-90 DEG C, and the temperature of discharge end stack is set
It is set to 150-190 DEG C, the temperature of the intermediate mirror roller adjacent with discharge end stack is set as 90-170 DEG C, the temperature of patterned roll
It is set as 160-190 DEG C, the temperature of anilox roll is set as 160-190 DEG C.Illustrated using the structure of stack in embodiment 1 each
The temperature of a stack：Wherein, the temperature of the first mirror roller 201 and the first intermediate mirror roller 202 is set as 30-90 DEG C；Second
The temperature of intermediate mirror roller 203 is set as 90-170 DEG C；The temperature of frosted roll 204 is set as 150-190 DEG C；Patterned roll 401
Temperature is set as 160-190 DEG C, and the temperature of anilox roll 402 is set as 160-190 DEG C.
The factors such as height and the floor thick-ness of each calendering roll temperature, the thickness of wearing layer are related.
Several groups of specific production process datas below：
Production process one：Foaming floor thick-ness is 5mm, and wear-resisting layer thickness is 0.15mm；Mold temperature be 170 DEG C, first
The temperature of mirror roller 201 is 30 DEG C, and the temperature of the first intermediate mirror roller 202 is 30 DEG C, and the temperature of the second intermediate mirror roller 203 is set
It is set to 130 DEG C, the temperature of frosted roll 204 is set as 165 DEG C, and the temperature of patterned roll 401 is set as 165 DEG C, the temperature of anilox roll 402
Degree is set as 165 DEG C；Floor foam after the second intermediate mirror roller 203 and frosted roll 204 discharge, enters after being cooled to 110 DEG C
Emboss roller group.
Production process two：Foaming floor thick-ness is 7mm, and wear-resisting layer thickness is 0.3mm；Mold temperature is 175 DEG C, the first mirror
The temperature of face roller 201 is 60 DEG C, and the temperature of the first intermediate mirror roller 202 is 50 DEG C, and the temperature of the second intermediate mirror roller 203 is set
For 90 DEG C, the temperature of frosted roll 204 is set as 150 DEG C, and the temperature of patterned roll 401 is set as 160 DEG C, the temperature of anilox roll 402
It is set as 160 DEG C；Floor foam after the second intermediate mirror roller 203 and frosted roll 204 discharge, into pressure after being cooled to 120 DEG C
Line roller group.
Production process three：Foaming floor thick-ness is 8mm, and wear-resisting layer thickness is 0.2mm；Mold temperature is 180 DEG C, the first mirror
The temperature of face roller 201 is 70 DEG C, and the temperature of the first intermediate mirror roller 202 is 80 DEG C, and the temperature of the second intermediate mirror roller 203 is set
For 160 DEG C, the temperature of frosted roll 204 is set as 185 DEG C, and the temperature of patterned roll 401 is set as 170 DEG C, the temperature of anilox roll 402
It is set as 170 DEG C；Floor foam after the second intermediate mirror roller 203 and frosted roll 204 discharge, into pressure after being cooled to 125 DEG C
Line roller group.
Production process four：Foaming floor thick-ness is 11mm, and wear-resisting layer thickness is 0.5mm；Mold temperature be 175 DEG C, first
The temperature of mirror roller 201 is 90 DEG C, and the temperature of the first intermediate mirror roller 202 is 90 DEG C, and the temperature of the second intermediate mirror roller 203 is set
It is set to 170 DEG C, the temperature of frosted roll 204 is set as 190 DEG C, and the temperature of patterned roll 401 is set as 190 DEG C, the temperature of anilox roll 402
Degree is set as 190 DEG C；Floor foam after the second intermediate mirror roller 203 and frosted roll 204 discharge, enters after being cooled to 130 DEG C
Emboss roller group.
Result of the test show more than the foaming of several production processes, embossing and embossing effect it is good.
It should be noted that the temperature of patterned roll 401 and anilox roll 402 is mainly related with the thickness of wearing layer, due to
The the second center mirror roller 203 and frosted roll 204 being in contact with wearing layer mainly play plastication to wearing layer, in the base of plasticizing
Decorative pattern is suppressed on plinth, if patterned roll 401 and 402 temperature of anilox roll are too low, embossing, embossing effect and bad.
Material discharges after embossing molding from embossing roller group, after cooling bracket 19, into 20 (dragger of dragger
Main function is exactly that material is affected uniformly to move forward) enter (length 2000mm after domed support 21 after dragger 20
Left and right by the longitudinal cutting edge processing of precision guillotine shears 20, is cut out to desired ideal dimensions.Enter transport carrier after severing, severing
For leftover pieces also by severing, transport carrier both sides carry the device of edge fit corner material simultaneously, and manipulator crawl is transported to by carriage
Position, be sent to pallet after being captured by manipulator, when reaching certain height manipulator alarm, put after then being walked with forklift
Enter new pallet.
Calender and WPC wood-plastic foamed floor production technology provided by the utility model is different from traditional production PVC stones
The calender and production technology on modeling foaming floor, make material embryo be cooled down before calender is entered by front end, and material embryo is by main calendering
Roller group also passes through cooling when entering embossing roller group, and with reference to the control of calendering roller group temperature, this technique can ensure the hair of material
Alveolitoid can also improve embossing effect, and then realize the one-pass molding production of WPC Wood-plastic floors.
Claims (12)
1. calender, including engine base and the calendering roller group being arranged on engine base, it is characterised in that：The calendering roller group includes
It is main to roll roller group and to treat the embossing roller group that processing materials are embossed, the main calendering roller group and embossing roller group interval one
Before set a distance is so that material enters another roller group by a roller group, it can cool down.
2. calender as described in claim 1, it is characterised in that：Chill roll is provided between main calendering roller group and embossing roller group
Group.
3. calender as described in claim 1, it is characterised in that：By work flow, it is fixed that the calender sequentially includes cooling
Type device, main calendering roller group and embossing roller group.
4. calender as claimed in claim 3, it is characterised in that：It is cold that the cooling and shaping device includes spaced first
But component and the second cooling-part.
5. calender as claimed in claim 3, it is characterised in that：The cooling and shaping device includes in pairs spaced the
One cooling roller and the second cooling roller or, into paired spaced first cooling and shaping plate and the second cooling and shaping plate,
Or, spaced first cooling roller and the second cooling roller and in pairs interval setting the first cooling and shaping plate and second in pairs
The combination of cooling and shaping plate.
6. calender as claimed in claim 5, it is characterised in that：By work flow, cooling and shaping device sequentially includes paired
The sum of the first cooling and shaping plate and the second cooling and shaping plate is arranged at intervals, paired spaced first cooling roller and second
Cooling roller.
7. calender as described in claim 1, it is characterised in that：The embossing roller group includes patterned roll or anilox roll or flower
The combination of line roller and anilox roll, the patterned roll are configured as faces to be embossed different with material from anilox roll and are in contact.
8. calender as described in claim 1, it is characterised in that：The calender further comprises pad pasting reel releasing mechanism, with
And the pad pasting pad pasting reel releasing mechanism volume to be put is directed to the guiding fit body of main calendering roller group, the guiding make-up machine
Structure includes directive wheel and with stack in main calendering roller group in the doubling roller of gap setting.
9. calender as claimed in claim 8, it is characterised in that：The pad pasting reel releasing mechanism includes rolling up the bottom for putting counterdie
Film roll laying mechanism puts the color film roll laying mechanism of color film, to roll up the wear-resistant membrane reel releasing mechanism thrin for putting wear-resistant membrane to roll up,
Or any combination of three；And if counterdie reel releasing mechanism is configured as counterdie being directed to the one side of material, color film rolling up and down machine
Structure and wear-resistant membrane reel releasing mechanism are configured as color film and wear-resistant membrane being directed to the another side of material.
10. calender as claimed in claim 8, it is characterised in that：By work flow, further comprise after being arranged on doubling roller
End, with doubling roller configuration at same stack, and with the stack in the auxiliary doubling roller of gap setting.
11. the calender as described in claim 8 or 10, it is characterised in that：The doubling roller and auxiliary doubling roller each connect
It is connected to adjust itself and the main lash adjusting device for rolling gap between stack in roller group.
12. foam floor production line, it is characterised in that：Including the calender described in any one in claim 1-11.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2017105809995 | 2017-07-17 | ||
| CN201710580999.5A CN107186937A (en) | 2017-07-17 | 2017-07-17 | Calender, foaming floor production line and one-shot forming production technology |
| CN201720865548 | 2017-07-17 | ||
| CN2017208655481 | 2017-07-17 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207415828U true CN207415828U (en) | 2018-05-29 |
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ID=61234721
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721520346.XU Active CN207415828U (en) | 2017-07-17 | 2017-11-15 | Calender and foaming floor production line |
| CN201711127497.3A Pending CN107738394A (en) | 2017-07-17 | 2017-11-15 | Calender, foaming floor production line and one-shot forming production technology |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711127497.3A Pending CN107738394A (en) | 2017-07-17 | 2017-11-15 | Calender, foaming floor production line and one-shot forming production technology |
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| CN (2) | CN207415828U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111016394A (en) * | 2019-12-25 | 2020-04-17 | 江苏贝尔装饰材料有限公司 | Composite board manufacturing device, stone-plastic board manufacturing method and stone-plastic board |
| US11279124B2 (en) | 2020-07-31 | 2022-03-22 | Qingdao Sanyi Plastic Machinery Co., Ltd. (Cn) | System and control method for embossed-in-register of sheet |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018113326A1 (en) * | 2017-07-17 | 2018-06-28 | 青岛三益塑料机械有限公司 | Calender, foam floor production line, and one-time forming production process |
| EP3835027A1 (en) * | 2019-12-11 | 2021-06-16 | Akzenta Paneele + Profile GmbH | Method and apparatus for producing a decorated wall or floor panel |
| CN112776300B (en) * | 2020-07-31 | 2022-06-03 | 青岛三益塑料机械有限公司 | Synchronous plate registration system and synchronous registration control method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100285526B1 (en) * | 1998-08-06 | 2001-04-02 | 타이-시웅 린 | Calendering Process for Producing Thermoplastic Rubber Films or Sheets and the Products Thereof |
| CN100532070C (en) * | 2005-03-02 | 2009-08-26 | 辅祥实业股份有限公司 | Device and method for manufacturing panel with embossing on surface |
| CN101531062A (en) * | 2008-12-30 | 2009-09-16 | 福建思嘉环保材料科技有限公司 | High-elastic wear-resistant calendered film production process |
| CN103144236B (en) * | 2013-02-26 | 2015-09-02 | 广东冠盛塑胶有限公司 | A kind of production technology of PVC calendered film |
| CN104441541B (en) * | 2014-10-27 | 2016-07-13 | 许黎明 | A kind of wood plastic composite produces unit |
| KR102064353B1 (en) * | 2015-12-11 | 2020-01-09 | (주)엘지하우시스 | Manufacturing apparatus of floor decoration sheet and method of manufacturing the same |
| KR102064351B1 (en) * | 2015-12-11 | 2020-01-09 | (주)엘지하우시스 | Manufacturing apparatus of floor decoration sheet and method of manufacturing the same |
| CN205553494U (en) * | 2016-03-18 | 2016-09-07 | 无锡市博宇塑机有限公司 | Four roll -ins of pad pasting of PVC stone plastic floor surface are prolonged to cover and are closed apparatus for producing |
-
2017
- 2017-11-15 CN CN201721520346.XU patent/CN207415828U/en active Active
- 2017-11-15 CN CN201711127497.3A patent/CN107738394A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111016394A (en) * | 2019-12-25 | 2020-04-17 | 江苏贝尔装饰材料有限公司 | Composite board manufacturing device, stone-plastic board manufacturing method and stone-plastic board |
| CN111016394B (en) * | 2019-12-25 | 2022-03-22 | 常州市贝美家居科技有限公司 | Composite board manufacturing device, stone-plastic board manufacturing method and stone-plastic board |
| US11279124B2 (en) | 2020-07-31 | 2022-03-22 | Qingdao Sanyi Plastic Machinery Co., Ltd. (Cn) | System and control method for embossed-in-register of sheet |
| BE1028473B1 (en) * | 2020-07-31 | 2022-03-28 | Qingdao sanyi plastic machinery co ltd | CONTROL SYSTEM AND METHOD FOR ALIGNED RELIEF MARKING OF A SHEET |
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| CN107738394A (en) | 2018-02-27 |
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