CN211868127U

CN211868127U - Panel processing equipment and panel

Info

Publication number: CN211868127U
Application number: CN202020299678.5U
Authority: CN
Inventors: 陈景; 陈洁
Original assignee: Chizhou Ruiyat New Materials Co ltd
Current assignee: Chongqing Jikai Technology Service Co Ltd
Priority date: 2020-03-12
Filing date: 2020-03-12
Publication date: 2020-11-06
Anticipated expiration: 2030-03-12

Abstract

The utility model discloses a panel processing equipment and panel. The plate processing equipment comprises a conveying unit, a feeding unit and a rolling forming unit, and the plate processing equipment utilizes the template with the embossing to process the plate, so that the surface of the plate is provided with corresponding textures, the effects of improving the fireproof performance and the attractiveness are achieved, and the processing template can be flexibly selected. The plate processed by the plate processing equipment has better fireproof performance (for example, the plate can reach A1 grade), and the texture and the color can be individually designed according to requirements.

Description

Panel processing equipment and panel

Technical Field

The utility model relates to a panel processing equipment and panel especially relate to an improve panel processing equipment of fire behavior and have better barrier propterty and pleasing to the eye panel of effect.

Background

The currently common decorative composite board is of a three-layer structure, wherein a 14-filament PVC decorative film is adopted on the surface, a 0.07-filament PVC flame-retardant film is adopted on the back, and a base material with better fire resistance is arranged in the middle. Because the PVC decorative film material has insufficient fireproof and flame-retardant performances, the composite board can only reach the fireproof grade of A2. However, in order to achieve a decorative effect, it is necessary to provide the decorative film with a surface relief texture and, if necessary, a different surface color.

In the prior attempts to provide the substrate with the embossed texture, CN93116927.5 discloses a method for manufacturing a decorative plate with an embossed pattern, which uses a frame plate mold, is only suitable for manual operation, has a limited size of the processed plate due to the mold frame, has limited processing capability, and cannot reuse the mold plate, thus being not suitable for continuous production.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: the utility model discloses a first purpose provides a panel processing equipment, and the second purpose provides a panel to overcome the problem that exists among the prior art.

The technical scheme is as follows: the utility model discloses a panel processing equipment comprises a conveying unit, a feeding unit and a rolling forming unit, wherein the conveying unit comprises a conveying belt and an embossing template, and the embossing template is laid on the conveying belt; the feeding unit comprises at least one group of feeding ports and is positioned above the embossing die plate; the roll forming unit includes at least one set of press rolls and is located above the embossing die plate.

Preferably, the feed inlet is used for providing slurry formed by inorganic material powder; further preferably, the charging opening is filled with slurry formed by magnesium/calcium gel material.

The base material of the plate can be formed on the basis of inorganic mineral material powder, such as magnesium/calcium gel material, for example, inorganic material powder taking magnesium oxide, magnesium sulfate and the like as raw materials, and the base material has good fireproof performance.

Preferably, the conveying unit further comprises baffles, and the baffles are arranged on the left side and the right side of the embossing die plate along the advancing direction of the conveying belt.

Preferably, a plurality of embossing templates in the conveying unit are closely spliced and laid on the conveying belt.

Preferably, the press roll is one or more press rolls.

The utility model discloses an among the panel processing equipment, the material shaping is in the impressed watermark template, and the impressed watermark template moves along with the conveyer belt to drive the material and remove, the compression roller is one or more and decides the compression roller. When the material passes through the pressing roller, the material moves along with the embossing template and is extruded by the pressing roller, and corresponding textures are formed on one side of the material contacting with the embossing template; if the materials are mixed with toner, corresponding textures with colors can be formed at the same time. The thickness of the plate can be controlled by adjusting the position of the compression roller; the excess material is blocked before the press roll and is leaked through the gap between the press roll and the conveyor belt. The embossing template adopts a continuous and compact laying mode, the continuous operation can be realized in the processing process, and the size of the processed plate is controllable and adjustable.

According to the utility model discloses a panel processing equipment can also have a plurality of groups that form by charge door and compression roller, can also include the stone roller in at least one such group. The material spreading roller is used for spreading a reinforcing material layer on the layer formed by the slurry added by the feed inlet through a compression roller.

The utility model discloses a panel contains superficial layer, first reinforcing material layer, intermediate level, second reinforcing material layer and bottom surface layer, the superficial layer has the texture, the texture with panel processing equipment in the texture of impressed watermark template is corresponding.

Preferably, the layer thickness of the surface layer is 0.2-0.5 mm.

Preferably, at least one of the surface layer, the intermediate layer and the bottom layer is a gel material layer formed by inorganic material powder.

The plate of the utility model does not use materials with poor fireproof performance, and the fireproof performance of the plate is better; in addition, the board reasonably designs the fluctuation degree of the texture, so that the surface texture can generate visual decoration effect, and meanwhile, the phenomenon that the board cannot be fully attached to the reinforcing material layer due to the fact that the surface layer is locally too thick is avoided, and the board has visual aesthetic feeling and a firm structure.

Has the advantages that: compared with the prior art, the utility model has the advantages of it is as follows showing:

(1) the template of the processing equipment can be flexibly selected according to the requirement, a plurality of modules are used in the processing process, continuous production can be realized, the processing efficiency is high, and the template can be repeatedly utilized;

(2) the plate has better fireproof performance and aesthetic feeling.

Drawings

FIG. 1 is a schematic view of the structure of the apparatus of the present invention;

fig. 2 is a sectional view of the plate of the present invention.

Detailed Description

The technical solution of the present invention will be further explained with reference to the accompanying drawings.

Example 1: plate processing equipment

As shown in fig. 1, a plurality of embossing templates 2 are closely spliced and laid on a conveyor belt 1, and a first feed opening 3, a first spreading roller 4, a first press roller 8, a first scraper 9, a second feed opening 5, a second spreading roller 6, a second press roller 10, a second scraper 11, a third feed opening 7, a third scraper 12 and a cutter 13 are sequentially arranged above the conveyor belt 1 according to the process steps. The embossing die plate 2 is also provided with baffles 14 on the left and right sides in the traveling direction of the conveyor belt, and the equipment can also comprise components such as limit switches and the like.

When the equipment is operated, firstly, the embossing template 2 evenly coated with the release agent is arranged on the conveyor belt 1, and then layer-by-layer processing is carried out. Processing the first layer: the conveyor belt 1 conveys the pretreated embossing template 2 to the position below the first feed opening 3, surface layer slurry is released, the first spreading roller 4 guides a reinforcing material (such as a glass fiber net) between a first pressing roller 8 and the surface slurry, the reinforcing material is pressed on the surface slurry through the first pressing roller 8, and then the surface slurry is scraped by a first scraper blade 9; processing the second layer: conveying the processed first layer of plate material to the lower part of a second feeding port 5 by a conveying belt, releasing the slurry in the middle layer, guiding the reinforced material into a position between a second pressing roller 10 and the middle slurry by a second material paving roller 6, pressing the reinforced material on the middle slurry by the second pressing roller 10, and then scraping by a second scraper 11; processing a third layer: conveying the two processed plates to the position below a third feeding port 7 by a conveying belt, releasing bottom layer sand polishing materials, and then leveling by a third scraping plate 12; and finally, conveying the processed three layers of plates to the lower part of the cutter 13 by a conveying belt, and cutting the plates into standard plates. One of ordinary skill in the art will appreciate that there may be more layers, or fewer layers as desired for production; when the plate is of a layer structure, the fiber yarns of the reinforcing materials can be mixed in the slurry and directly rolled and formed.

The material is formed in the embossing template 2, and the embossing template 2 moves along with the conveyer belt 1 to drive the material to move, and the first compression roller 8 and the second compression roller 10 are one or more compression rollers. When the material passes through the first pressing roller 8, the material moves along with the embossing template 2 and is extruded by the first pressing roller 8, and corresponding textures are formed by contacting one side of the embossing template 2; if the materials are mixed with toner, corresponding textures with colors can be formed at the same time. The thickness of the plate can be controlled by adjusting the position of the compression roller; the excess material is stopped before the press roll and is leaked out through the gap between the press roll and the conveyor belt 1. The embossing template adopts a continuous and compact laying mode, and the continuous operation can be realized in the processing process.

Example 2: sheet material

As shown in fig. 2, the panel comprises a surface layer, a first reinforcing material layer, an intermediate layer, a second reinforcing material layer and a bottom surface layer, wherein the surface layer has a texture corresponding to the texture of the embossing template in the panel processing apparatus of example 1, and may also have a color; the layer thickness of superficial layer is 0.2 ~ 0.5mm, and the texture degree of fluctuation within this scope makes the surperficial texture can produce visual decorative effect, has avoided simultaneously making panel have visual aesthetic feeling and firm structure concurrently because of the local too thick unable reinforcing material layer of depending on of superficial layer.

Claims

1. The plate processing equipment is characterized by comprising a conveying unit, a feeding unit and a rolling forming unit, wherein the conveying unit comprises a conveying belt and an embossing template, and the embossing template is laid on the conveying belt; the feeding unit comprises at least one group of feeding ports and is positioned above the embossing die plate; the roll forming unit includes at least one set of press rolls and is located above the embossing die plate.

2. The board processing apparatus according to claim 1, wherein the feed port is configured to supply a slurry formed of inorganic material powder.

3. A panel processing apparatus according to claim 2, wherein a slurry of a magnesium/calcium gelling material is injected into said feed opening.

4. The board processing apparatus according to claim 1, wherein the transfer unit further comprises blocking plates provided on both left and right sides of the embossing die plate in the traveling direction of the conveyor belt.

5. A panel processing apparatus according to claim 1, wherein a plurality of embossing templates are closely spaced on the conveyor belt in the transfer unit.

6. A sheet processing apparatus according to claim 1, wherein the press roll is one or more press rolls.

7. A panel processing apparatus according to claim 1, including a plurality of groups formed by feed ports and press rolls, and in at least one of said groups, further comprising a lay-up roller for laying up a layer of reinforcing material over the layer formed by the slurry added by the feed ports by means of the press rolls.

8. A panel comprising a surface layer, a first layer of reinforcing material, an intermediate layer, a second layer of reinforcing material and a bottom layer, wherein the surface layer has a texture corresponding to the texture of the embossing template in the panel processing apparatus of claim 1.

9. A panel according to claim 8, characterized in that the layer thickness of the surface layer is 0.2-0.5 mm.

10. A panel according to claim 8 or 9, wherein at least one of the surface, intermediate and bottom layers is a cementitious material layer formed from inorganic material powder.