CN105082339A - Powder distributing device for ceramic tile with extended fine sand texture effect - Google Patents
Powder distributing device for ceramic tile with extended fine sand texture effect Download PDFInfo
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- CN105082339A CN105082339A CN201410208996.5A CN201410208996A CN105082339A CN 105082339 A CN105082339 A CN 105082339A CN 201410208996 A CN201410208996 A CN 201410208996A CN 105082339 A CN105082339 A CN 105082339A
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Abstract
The invention relates to a powder distributing device for a ceramic tile with the extended fine sand texture effect. The device comprises a colored powder roller combination blanking device, a main-color powder blanking roller, a base material blanking roller, a line-texture powder control roller combination blanking device, a linear powder feeding belt, a texture and main powder feeding belt, a toothed roller, a powder collecting box, a transfer printing belt and a base material grid. With the adoption of the device in the production of the ceramic tile with the extended fine sand texture effect, the sense of motion and the change of the extended fine sand textures can be created. Compared with the prior art, the device has the advantages that extending and rolling textures are brought to the ceramic tile; the cascading and transition are natural and smooth; the color and sandiness of the powder are exquisite and soft; the products of different colors can be produced by adjusting the technical parameters and matching the color of each texture; the effect of the device is ahead of that of like products in the market, the controllability of the device is high, and a wide product design scope is provided.
Description
Technical field
The present invention relates to a kind of ceramic tile preparation facilities, especially relate to and a kind of there is the ceramic tile powder distribution device prolonging continuous fine sand grain effect.
Background technology
The tile product of continuous texture is prolonged in current imitation, its technology mainly contains two kinds: colored technology and powder secondary material distributing technology are oozed in vitrified tile printing.
Ooze for colored technology for vitrified tile printing, the change of its texture color is less, and position is fixed, and without layer variability, technology content is low.
For vitrified tile secondary material distributing technology, cloth grain direction is same oblique change substantially in the market, and texture level is abundant not, and it is more stiff to prolong continuous texture, and tone is more single, makes the overall paving effect of decoration diversified not.
Summary of the invention
Object of the present invention is exactly provide a kind of and have to overcome defect that above-mentioned prior art exists the ceramic tile powder distribution device prolonging continuous fine sand grain effect.
Object of the present invention can be achieved through the following technical solutions:
There is the ceramic tile powder distribution device prolonging continuous fine sand grain effect, comprise
Coloured powder cylinder combination blanking device: comprise the fixing storage bin hopper that 3 are assembled with different colours powder, and the rotary unloading cylinder set gradually below each fixing storage bin hopper and fixing swash plate;
Feed roller under mass-tone powder: comprise mass-tone powder storage bin hopper, mass-tone powder cylinder, outlet flashboard, connect mass-tone powder storage bin hopper above described mass-tone powder cylinder, the outlet flashboard controlling doses is installed in outlet;
Feed roller under base-material: comprise base stock bucket, base-material cylinder, swash plate, connects base stock bucket above described base-material cylinder, and swash plate is installed in outlet;
Lines texture powder index drum combination blanking device: comprise the lower feed roller that 3 are arranged to different texture shape;
Feeding belt combines: comprise be positioned at lines powder feeding belt below lines texture powder index drum combination blanking device, be positioned at coloured powder cylinder combination blanking device mass-tone powder under texture and major ingredient powder feeding belt below feed roller, be positioned at powder and collect the oblique belt of hopper powder collection tank;
Tooth rolls: below each fixing swash plate being positioned at coloured powder cylinder combination blanking device, above texture and major ingredient powder feeding belt, collect the powder got off along fixing swash plate, then divide tooth on texture and major ingredient powder feeding belt;
Powder collects hopper: be semi-enclosed glass casing, its powder entrance is positioned at lines powder feeding belt and texture and major ingredient powder feeding belt blanking position, bottom is fixedly mounted on above transfer printing belt back in 10 degree of oblique angles forward, export mounting block flitch below and control discharging flashboard, and staying 1mm gap to be connected with transfer printing belt;
Transfer printing belt: the belt being transfer printing texture powder, is arranged on the front portion of powder car, and rear portion is stayed 1mm gap to connect powder and collected hopper outlet;
Base-material grid: be arranged on powder car platform rear portion, fills up base-material first for giving during die cavity twice filler and strikes off.
Described coloured powder cylinder combination blanking device: comprise the fixing storage bin hopper that 3 are assembled with different colours powder, and the rotary unloading cylinder set gradually below each fixing storage bin hopper and fixing swash plate, be positioned at powder car rear upper, 3 fixing storage bin hopper exits are arranged respectively to the structure that discharging is wide line, shallow strain line or the wide line of transition.
Under described mass-tone powder, feed roller is arranged on before coloured powder cylinder combination blanking device; Under described base-material, feed roller is arranged on after coloured powder cylinder combination blanking device, is positioned at the top of the most back segment of powder car, for funnel and base material and grid provide base-material.
Described lines texture powder index drum combination blanking device comprises three lower feed rollers, and be positioned at powder car front upper, these three lower feed rollers are arranged respectively to patterned roller strip line, strain line, wide line.
Described transfer printing belt is horizontal by 3 ~ 5 degree of inclination angles.
The apparatus with the ceramic tile prolonging continuous fine sand grain effect is produced in the present invention's programme-control, continuous texture is prolonged with casing programme-control, with the distributing technique device of cylinder flashboard programme-control grain angle, by belt transfer technique, this characteristic can be reached well.On this product; be made up of two-layer powder; a part has back of the body line; it is the base-material covering texture lines; another part, be the dry fine powder of spray with the multiple color processing compound of sandy sense of formation 4 ~ 5 kinds of textures, this two-layer powder is consistent in technical characteristic; belong to secondary material distributing Product Process, reach vitrified tile product indices completely.
Compared with prior art, the present invention has the following advantages:
(1) domestic original creation distributing technique, produces the texture and rolling fine sand texture waved, uses belt transfer printing distributing technique, enters shaping mold cavity, compressing.Product expression form has three, a stone: burnishing surface, the sub-face of glazing, glazing relief.
(2) process modification method: grain direction change technique, powder grating fineness technology controlling and process, a stone three effects shaping, burn till and process with finished product.
(3) to imitate stone true to nature, natural and tripping for the stacked effect of product texture, color and the sandy transition of powder soft, each texture is adjusted and colour match by technical parameter, and can produce different colour system product, effect leads over like product market.
(4) controllability is strong: in order to reach overall grain effect, and the situation of its 5 kinds of fabrics is by computer programme-control, and blanking ratio is by electronic scale Dynamic controlling, although every sheet grain strip position changes, its background color is consistent.
(5) product design scope is wide: be applied to all kinds of building decoration space, inner-outer wall, the cladding and paving in ground, by each planar of sandstone product and color, dimension combination collocation, builds the easily place of elegance.
Accompanying drawing explanation
Fig. 1 is the structural representation of apparatus of the present invention.
Number in the figure: 1 is coloured powder cylinder combination blanking device, 21 is feed roller under mass-tone powder, 22 is feed roller under base-material, and 3 is lines texture powder index drum combination blanking device, and 41 is lines powder feeding belt, 42 is texture and major ingredient powder feeding belt, 43 is the oblique belt of powder collection tank, and 5 roll for tooth, and 6 is that powder collects hopper, 7 is transfer printing belt, and 8 is base-material grid.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment 1
A preparation facilities for imitative Australia sandstone texture ceramic tile, as shown in Figure 1, comprises
Coloured powder cylinder combination blanking device 1: comprise the fixing storage bin hopper being assembled with different colours material, and the rotary unloading cylinder set gradually below each fixing storage bin hopper and fixing swash plate more; Coloured powder cylinder combination blanking device 1 is arranged on powder car rear upper in the present embodiment, comprises the blanking combination that three covers fix storage bin hopper, rotary unloading cylinder and fixing swash plate, arranges respectively in wide line, shallow lines, wide line.
Feed roller 21 under major ingredient: comprise major ingredient storage bin hopper, major ingredient cylinder, outlet flashboard, connect major ingredient storage bin hopper above major ingredient cylinder, the outlet flashboard controlling doses is installed in outlet; Under major ingredient, feed roller 21 is arranged on before coloured powder cylinder combination blanking device 1;
Feed roller 22 under base-material: comprise base stock bucket, base-material cylinder, swash plate, connect major ingredient storage bin hopper above base-material cylinder, swash plate is installed in outlet; Under base-material, feed roller 22 is arranged on after coloured powder cylinder combination blanking device 1, is positioned at the top of the most back segment of powder car, for funnel and base material and grid provide base-material.
Texture index drum combination blanking device 3: comprise multiple lower feed roller being arranged to different texture shape; In the present embodiment, texture index drum combination blanking device 3 comprises three lower feed rollers (i.e. label 31,32,33 in Fig. 1), is positioned at powder car front upper, is arranged respectively to patterned roller strip line, strain line, wide line.
Feeding belt combination 4: comprise be positioned at lines powder feeding belt 41 below texture index drum combination blanking device 3, be positioned at coloured powder cylinder combination blanking device 1 and major ingredient under texture below feed roller 21 and major ingredient powder feeding belt 42, be positioned at powder and collect the oblique belt 43 of powder collection tank below hopper 6;
Tooth rolls 5: below each fixing swash plate being positioned at coloured powder cylinder combination blanking device 1, above texture and major ingredient powder feeding belt 42, collect the powder got off along fixing swash plate, at point tooth on texture and major ingredient powder feeding belt 42;
Powder collects hopper 6: be semi-enclosed glass casing, its powder entrance is positioned at lines powder feeding belt 41 and texture and major ingredient powder feeding belt 42 blanking position, and be fixedly mounted on transfer printing belt 7 rear upper in 10 degree oblique angles forward, the backgauge flashboard of outlet installation below and the rebound being connected transfer printing belt 7;
Transfer printing belt 7: be transfer pattern belt, is arranged on the front portion of powder car, and rear portion is close to powder collection hopper 6 and is exported; Transfer printing belt 7 is horizontal by 3 ~ 5 degree of small inclinations.
Grid 8: be arranged on powder car platform rear portion is that twice cloth strikes off die cavity filler and carry out compacting and complete.
Adopt the method for said apparatus preparation imitative Australia sandstone texture ceramic tile, comprise the following steps:
1) tooth that the material of multiple different colours drops to rotation from the rotary unloading cylinder of coloured powder cylinder combination blanking device 1 and fixing swash plate rolls 5, each color powder boundary member is made to be mixed to form transition, tooth roll 5 rotate point tooth again under expect on the texture that forwards moves feeding and major ingredient powder feeding belt 42, texture now on texture and major ingredient powder feeding belt 42 be directly to wide line and lines, and be interval;
2) major ingredient under major ingredient in feed roller 21 drops on texture and major ingredient powder feeding belt 42, part is coated with point tooth material in the middle of toner body cylinder combination blanking device 1, part is independent to be occurred with main background color, and powder is sent into powder and collected hopper 6 by texture and major ingredient powder feeding belt 42;
3) each texture powder gap that texture index drum combination blanking device 3 falls drops on lines powder feeding belt 41, lines powder feeding belt 41 rotates backward, powder adds powder and collects hopper 6, sends into the powder material collected in hopper 6 superpose and mix with texture and major ingredient powder feeding belt 42; Powder is collected on hopper 6 and is detected electric eye along being provided with powder, controls the bin full in powder collection hopper 6;
4) powder detects electric eye and detects that powder collects the full material of hopper 6 and transfer printing belt 7 returns to arrival blanking position, rear position, powder is collected hopper 6 backgauge flashboard and is opened, the oblique belt 43 of powder collection tank rotates, transfer printing belt 7 rotates forward, and texture material powder being collected hopper 6 is discharged on transfer printing belt 7; Powder detects electric eye and occurs that the continuous follow procedure instruction of above each cylinder Combination leather belt is fed in raw material, until electric eye completely expects that signal puts in place to glass hopper without after material signal;
Under major ingredient, the left and right cylinder of its outlet size of outlet flashboard connection control of feed roller 21, if texture right bank, turns down left side cylinder, otherwise turns down the right cylinder, form the pattern that left and right texture alternately changes;
5) base-material under base-material in feed roller 22 joins in mobile hopper, and mobile hopper moves forward and backward and adds base-material to the grid 8 being positioned at powder car platform rear portion;
6) powder car starts, after arriving die cavity, base-material is inserted die cavity by stamping die for the first time, and powder car treats that grid 8 leaves die cavity backward, carry out second time stamping die, transfer printing belt 7, when powder car arrives die cavity front portion backward, starts to rotate forward transfer printing texture material, when arriving mould rear portion, transfer printing belt 7 material loading all inserts die cavity, after powder car arrives during position, compacting starts, after cloth press again feed program reinforced to transfer printing belt 7.
Form the principle of fluctuating texture and control inclination angle, left and right texture variations: preparation facilities connection control device, controller controls the cylinder segmentation blanking in patterned roller strip line in texture index drum combination blanking device 3, form fluctuating shape, other powders to expecting on lines powder feeding belt 41 under vertical bar and straight line and powder collection hopper 6 li, produce wave texture with continuous phase.
And in order to embody texture variations effect, arranging texture left right bank can alternately change.Controller controls height about the outlet flashboard of feed roller 21 under major ingredient, and the side discharging of outlet flashboard low level is few, and texture is downward-sloping, produces and waves shape texture.
Above-mentioned is can understand and use invention for ease of those skilled in the art to the description of embodiment.Person skilled in the art obviously easily can make various amendment to these embodiments, and General Principle described herein is applied in other embodiments and need not through performing creative labour.Therefore, the invention is not restricted to above-described embodiment, those skilled in the art, according to announcement of the present invention, do not depart from improvement that scope makes and amendment all should within protection scope of the present invention.
Claims (5)
1. there is the ceramic tile powder distribution device prolonging continuous fine sand grain effect, it is characterized in that, comprise
Coloured powder cylinder combination blanking device (1): comprise the fixing storage bin hopper that 3 are assembled with different colours powder, and the rotary unloading cylinder set gradually below each fixing storage bin hopper and fixing swash plate;
Feed roller (21) under mass-tone powder: comprise mass-tone powder storage bin hopper, mass-tone powder cylinder, outlet flashboard, connect mass-tone powder storage bin hopper above described mass-tone powder cylinder, the outlet flashboard controlling doses is installed in outlet;
Feed roller (22) under base-material: comprise base stock bucket, base-material cylinder, swash plate, connects base stock bucket above described base-material cylinder, and swash plate is installed in outlet;
Lines texture powder index drum combination blanking device (3): comprise the lower feed roller that 3 are arranged to different texture shape;
Feeding belt combine: comprise be positioned at lines texture powder index drum combination blanking device (3) below lines powder feeding belt (41), be positioned at coloured powder cylinder combination blanking device (1) mass-tone powder under feed roller (21) below texture and major ingredient powder feeding belt (42), be positioned at powder collect hopper (6) below the oblique belt of powder collection tank (43);
Tooth rolls (5): be positioned at coloured powder cylinder and combine below each fixing swash plate of blanking device (1), texture and major ingredient powder feeding belt (42) top, collect the powder got off along fixing swash plate, then divide tooth on texture and major ingredient powder feeding belt (42);
Powder collects hopper (6): be semi-enclosed glass casing, its powder entrance is positioned at lines powder feeding belt (41) and texture and major ingredient powder feeding belt (42) blanking position, bottom is fixedly mounted on transfer printing belt (7) rear upper in 10 degree of oblique angles forward, export mounting block flitch below and control discharging flashboard, and staying 1mm gap to be connected with transfer printing belt (7);
Transfer printing belt (7): be the belt of transfer printing texture powder, be arranged on the front portion of powder car, rear portion is stayed 1mm gap to connect powder and is collected hopper (6) outlet;
Base-material grid (8): be arranged on powder car platform rear portion, fills up base-material first for giving during die cavity twice filler and strikes off.
2. according to claim 1 a kind ofly have the ceramic tile powder distribution device prolonging continuous fine sand grain effect, it is characterized in that, described coloured powder cylinder combination blanking device (1): comprise the fixing storage bin hopper that 3 are assembled with different colours powder, and the rotary unloading cylinder set gradually below each fixing storage bin hopper and fixing swash plate, be positioned at powder car rear upper, 3 fixing storage bin hopper exits are arranged respectively to the structure that discharging is wide line, shallow strain line or the wide line of transition.
3. according to claim 1 a kind ofly have the ceramic tile powder distribution device prolonging continuous fine sand grain effect, it is characterized in that, under described mass-tone powder, feed roller (21) is arranged on before coloured powder cylinder combination blanking device (1); Under described base-material, feed roller (22) is arranged on after coloured powder cylinder combination blanking device (1), is positioned at the top of the most back segment of powder car, for funnel and base material and grid provide base-material.
4. according to claim 1 a kind ofly have the ceramic tile powder distribution device prolonging continuous fine sand grain effect, it is characterized in that, described lines texture powder index drum combination blanking device (3) comprises three lower feed rollers, be positioned at powder car front upper, these three lower feed rollers are arranged respectively to patterned roller strip line, strain line, wide line.
5. according to claim 1 a kind ofly have the ceramic tile powder distribution device prolonging continuous fine sand grain effect, and it is characterized in that, described transfer printing belt (7) is horizontal by 3 ~ 5 degree of inclination angles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410208996.5A CN105082339B (en) | 2014-05-16 | 2014-05-16 | It is a kind of that there is the ceramic tile powder distribution device for prolonging continuous fine sand grain effect |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410208996.5A CN105082339B (en) | 2014-05-16 | 2014-05-16 | It is a kind of that there is the ceramic tile powder distribution device for prolonging continuous fine sand grain effect |
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| Publication Number | Publication Date |
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| CN105082339A true CN105082339A (en) | 2015-11-25 |
| CN105082339B CN105082339B (en) | 2018-02-06 |
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|---|---|---|---|
| CN201410208996.5A Active CN105082339B (en) | 2014-05-16 | 2014-05-16 | It is a kind of that there is the ceramic tile powder distribution device for prolonging continuous fine sand grain effect |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108527631A (en) * | 2018-04-26 | 2018-09-14 | 佛山市东鹏陶瓷有限公司 | A kind of apparatus for distributing and distributing method with interval schlieren texture cloth brick |
| CN109986689A (en) * | 2017-12-29 | 2019-07-09 | 上海悦心健康集团股份有限公司 | A kind of drift sand texture vitrified tile preparation facilities |
| CN110194671A (en) * | 2019-06-17 | 2019-09-03 | 佛山市东鹏陶瓷有限公司 | A kind of preparation method of glazed tile |
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| EP0922549A1 (en) * | 1997-12-11 | 1999-06-16 | Ariostea S.p.A. | Method and device for loading ceramic press moulds |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109986689A (en) * | 2017-12-29 | 2019-07-09 | 上海悦心健康集团股份有限公司 | A kind of drift sand texture vitrified tile preparation facilities |
| CN108527631A (en) * | 2018-04-26 | 2018-09-14 | 佛山市东鹏陶瓷有限公司 | A kind of apparatus for distributing and distributing method with interval schlieren texture cloth brick |
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| CN110194671A (en) * | 2019-06-17 | 2019-09-03 | 佛山市东鹏陶瓷有限公司 | A kind of preparation method of glazed tile |
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| Publication number | Publication date |
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| CN105082339B (en) | 2018-02-06 |
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Address after: 201112 No. three Lu 2121, Pujiang Town, Shanghai, Minhang District Applicant after: Shanghai Yuexin Health Group Co., Ltd. Applicant after: Jiangxi Cimic Tile Co., Ltd. Address before: 201112 No. three Lu 2121, Pujiang Town, Shanghai, Minhang District Applicant before: SHANGHAI CIMIC HOLDINGS CO., LTD. Applicant before: Jiangxi Cimic Tile Co., Ltd. |
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