CN102310477B - Process and equipment for distributing ceramic micro powder bricks - Google Patents

Process and equipment for distributing ceramic micro powder bricks Download PDF

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Publication number
CN102310477B
CN102310477B CN201110255716.2A CN201110255716A CN102310477B CN 102310477 B CN102310477 B CN 102310477B CN 201110255716 A CN201110255716 A CN 201110255716A CN 102310477 B CN102310477 B CN 102310477B
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China
Prior art keywords
raw material
lines
different types
cloth
distributing
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Expired - Fee Related
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CN201110255716.2A
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Chinese (zh)
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CN102310477A (en
Inventor
林斌
胡二文
赵国涛
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Individual
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Abstract

The invention discloses a process and equipment for distributing ceramic micro powder bricks. The process comprises the following steps of: a, laying strip raw materials on an inclined conveying belt; b, arranging opacified raw materials of different types in a flat strip material layer at intervals in a multi-station interval distributing way to wrap and embed the opacified raw materials and the strip materials, arranging transparent materials of different types into the flat strip material layer at intervals to wrap and embed the transparent materials and the strip materials, and alternatively and intermittently distributing the opacified materials and the transparent materials on a plate surface; c, replenishing the strip materials into gap positions of a distributing station; and d, extruding different types of raw materials onto a circular conveying belt to form layered deposits, replenishing, scraping, and feeding into a grinding frame with a grate for performing press molding. Compared with the popular sedimentary rock cross sectional linear stone in the current market, the ceramic micro powder bricks obtained in the process have more plentiful colors, more coordinated matching and more vivid grains.

Description

A kind of porcelain micro-powder brick distributing technique and equipment thereof
Technical field
The present invention relates to ceramic production technology field, relate in particular a kind of porcelain micro-powder brick distributing technique and equipment.
Background technology
The Strand Feeding Technique progress of porcelain micro-powder brick is at present maked rapid progress, and the renewal speed of new product is more and more faster, and market is also more and more higher to the requirement of this series products.The Strand Feeding Technique of micro-powder brick is from the technical development of lines micro mist cloth to particle lines micro mist.Really, no matter be common lines micro mist or particle lines micro mist, all there is good decorative effect, but in day by day ripe consumption market, the polished bricks space of a whole page of producer is still dull mostly cannot be compared with the plate face of other kind lithotomes and decorative effect.For this reason, need to break through the deficiency of existing up-to-date Strand Feeding Technique, as particle micro mist cloth particle, the performance of lines lines in plate face show slightly stiff etc.
Summary of the invention
Object of the present invention is exactly deficiency in order to solve prior art and provide can copy the alternate deposition bedding of thickness, smooth linear marking, ultra-fine greasy line image, the decorative pattern that thickness is alternate, glittering and translucent transparent grain rises and falls wherein, heavy as inlayed, floating as waved, and compare with native texture stone material the ceramic tile micro mist cloth technique that color is abundanter.
Another object of the present invention is to provide a kind of production and has the ceramic tile micro mist cloth equipment of above-mentioned effect.
The present invention adopts following technical solution to realize above-mentioned purpose: a kind of ceramic tile micro mist cloth technique, it is to improve and form on traditional bed material cloth and the counter basis of beating micro mist cloth technique and lines Strand Feeding Technique, it is characterized in that, it comprises the steps:
A, lines raw material is laid on the conveyer belt of inclination;
B, with multi-station intermittent distributing mode, first different types of milkiness raw material is intermittently fallen within the flat lines bed of material, form the parcel of milkiness raw material and lines material and inlay; Again different types of transparent raw material is intermittently fallen within the flat lines bed of material, the parcel that forms transparent raw material and lines material with inlay, and replace cloth at intermittence at plate face by milkiness material and transparent material;
C, fill into lines material in the gap digit of described cloth station;
D, described material extruding not of the same race is formed to bedded deposit to endless conveyor, then carry out feed supplement, strike off and to send into mill frame with grid compressing.
As further illustrating of such scheme: described processing step b different types of milkiness raw material is intermittently fallen within the process of the flat lines bed of material, milkiness raw material first falls into transfer belt through hopper, then the shape of different types of milkiness raw material being set according to carved leather belt by carved leather belt material distributing station intermittently falls within the flat lines bed of material.
Described processing step b different types of transparent raw material is intermittently fallen within the process of the flat lines bed of material, transparent raw material first falls into transfer belt through hopper, then the shape of different types of transparent raw material being set according to carved leather belt by carved leather belt material distributing station intermittently falls within the flat lines bed of material.
A kind of ceramic tile micro mist cloth equipment, comprise frame, it is characterized in that, adjustable oblique conveyer and circulating transmission device, wiring bar materials device, cloth raw material device and the automation control system in angle of inclination that is provided with mutual correspondence in described frame, is connected with oblique slide carriage between oblique conveyer and circulating transmission device.
The more than one carved leather belt device that different decorative patterns are installed between described oblique conveyer and cloth raw material device, carved leather belt device is fixed in frame.
The carved leather belt device of two different decorative patterns is installed between described oblique conveyer and cloth raw material device, and carved leather belt device sets gradually along oblique conveyer direction of transfer.
Described carved leather belt device is made up of support, motor, carved leather belt, film scraper plate, and carved leather belt is arranged on cloth raw material device below.
Described cloth raw material device comprises the home roll that former hopper and bottom thereof arrange, and the below of home roll is provided with transfer belt, and carved leather belt device correspondence is arranged on the below of transfer belt.
Described wiring bar materials device comprises more than one lines bucket and material roller, and material roller is arranged on the discharging opening place of lines bucket.
Described wiring bar materials device comprises plural lines bucket and material roller, and along oblique conveyer direction of transfer, cloth raw material device is between adjacent two lines buckets.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
1, the present invention adopts existing anti-beating in micro mist cloth technical foundation, increase bedded deposit rock cross section texture and presented the alternate deposition bedding of thickness, smooth bending linear marking, ultra-fine greasy line image, the decorative pattern that thickness is alternate, glittering and translucent transparent grain rises and falls wherein, heavy as inlayed, floating as wave plate face effect texture and many gradients, multi-level distributing technique and Random line distributing technique, by the powder of different colours and texture being ground to form to intermittently blanking of micro mist, and at random lines are distributed into wherein, reach aspect angular transition through swash plate again, set certain angle via oblique belt and endless belt, make plate upper thread bar and material strip present random distortion, compared with sedimentary rock cross section strain line stone material popular on market now, color is abundanter, collocation is coordinated more, texture is more vivid, highlight true stone prevailing custom, the perfect true stone wind of deducing again.
2, the design of carved pattern of the present invention and two stations " carved leather belt " operation hours and the design of intermittent time and demonstration, alternately shines and reaches the true to nature imitative stone effect that has drawn from stone material and surmount stone material thereby realize in plate face two kinds of inhomogeneous former material gradients.
Brief description of the drawings
Fig. 1 is ceramic tile micro mist cloth device structure schematic diagram of the present invention;
Fig. 2 is carved leather belt schematic diagram of the present invention;
Fig. 3 is carved leather belt of the present invention cloth schematic diagram on oblique belt;
Fig. 4 is straight line material strip schematic diagram;
Fig. 5 is bending material strip schematic diagram.
Description of reference numerals: the oblique slide carriage 7-of the oblique belt 3-of the 1-frame 2-endless belt 4-multitube cloth lines bucket 4-1-1# lines bucket 4-2-4# lines bucket 5-carved leather belt device 5-1-2# carved leather belt material distributing station 5-2-3# carved leather belt material distributing station 5a-belt carving part 5b-milkiness transparent material 6-of material 5c-grid 8-feed supplement station
Detailed description of the invention
A kind of ceramic tile micro mist cloth technique of the present invention, is to improve and form on twice cloth of traditional bed material and the counter basis of beating micro mist cloth technique and lines Strand Feeding Technique, and it comprises the steps:
A, lines raw material is laid on the conveyer belt of inclination;
B, with multi-station intermittent distributing mode, first different types of milkiness raw material is intermittently fallen within the flat lines bed of material, form the parcel of milkiness raw material and lines material and inlay; Again different types of transparent raw material is intermittently fallen within the flat lines bed of material, the parcel that forms transparent raw material and lines material with inlay, and replace cloth at intermittence at plate face by milkiness material and transparent material;
C, fill into lines material in the gap digit of described cloth station;
D, described material extruding not of the same race is formed to bedded deposit to endless conveyor, then carry out feed supplement, strike off and to send into mill frame with grid compressing.
Below that bonding apparatus is described in detail ceramic tile micro mist cloth technique of the present invention: as Fig. 1, porcelain micro-powder apparatus for distributing, adjustable oblique conveyer and circulating transmission device, wiring bar materials device, cloth raw material device and the automation control system in angle of inclination that comprises the mutual correspondence arranging in frame, frame, is connected with oblique slide carriage between oblique conveyer and circulating transmission device.The carved leather belt device of two different decorative patterns is installed between oblique conveyer and cloth raw material device, and carved leather belt device sets gradually along oblique conveyer direction of transfer, is fixed in frame.Carved leather belt device is arranged on cloth raw material device below.Cloth raw material device comprises the home roll that former hopper and bottom thereof arrange, and the below of home roll is provided with transfer belt, and carved leather belt device correspondence is arranged on the below of transfer belt.Wiring bar materials device comprises more than one lines bucket and material roller, and material roller is arranged on the discharging opening place of lines bucket.
As shown in Figure 1, in the present embodiment, porcelain micro-powder apparatus for distributing specifically comprises mutual corresponding oblique belt 2 and endless belt 3, multitube cloth lines bucket 4, automation control system in frame 1, frame 1, the carved leather belt device 5 of different decorative patterns is installed on described oblique belt 2, as shown in Figure 2 and Figure 3, carved leather belt device 5 is fixed in frame 1, is made up of support, motor, carved leather belt, film scraper plate, belt carving part 5a is recessed, this part storage raw material; And carving part is not projection.Tiltedly between belt 2 and endless belt 3, be connected with oblique slide carriage 6, this oblique slide carriage 6 can make oblique belt be connected according to the angle of setting with endless belt, and in conjunction with the principle of micro mist arch bridge and then realize bedded deposit rock cross section texture and present the alternate deposition bedding of thickness, smooth linear marking, the plate face effect of ultra-fine greasy line image.
As shown in Figure 4, Figure 5, the oblique belt of the present invention and endless belt must have a certain degree, if tiltedly belt is with endless belt on same straight line, the lines in plate face push and can only form straight line through oblique slide carriage; And tiltedly belt has a certain degree with endless belt, and then form at random nature and the lines material strip of bending sketches the contours, thereby reach high stone effect realistically.
In use procedure, first by 1# lines bucket 4-1, lines raw material is laid on oblique belt 2, then the shape that 2# carved leather belt material distributing station 5-1 sets different types of milkiness raw material according to carved leather belt intermittently falls within the flat lines bed of material, forms the parcel of milkiness raw material and lines material and inlays; Secondly the shape of at 3# carved leather belt material distributing station 5-2, different types of transparent raw material being set according to carved leather belt intermittently falls within the flat lines bed of material, form the parcel of transparent raw material and lines material and inlay, and forming glittering and translucent transparent grain at plate face by the cloth at alternately intermittence of milkiness material 5b and transparent material 5c rises and falls wherein, heavy as inlayed, floating as waved; Again filling into 4# lines bucket 4-2 cloth station and then formation jump and rough material strip in the gap digit of above-mentioned cloth station sketches the contours; The not homogeneous raw material of different station cloth on belt of retreading is most expressed to and on endless belt, forms bedded deposit rock cross section texture and present the alternate deposition bedding of thickness through oblique slide carriage 6, smooth linear marking, ultra-fine greasy line image, the decorative pattern that thickness is alternate, glittering and translucent transparent grain rises and falls wherein, heavy as inlayed, floating as the plate face effect of waving; Then by 8 feed supplements of feed supplement station, strike off and use grid 7 to send into mill frame compressing.Layered sedimentary rock cross section texture and present the alternate deposition bedding of thickness, the decorative pattern that thickness is alternate, glittering and translucent transparent grain rises and falls wherein, plate face preparation heavy as that inlay is by 1# lines bucket 4-1,2# carved leather belt material distributing station 5-1,3# carved leather belt material distributing station 5-2,4# lines bucket 4-2 multi-station intermittent cloth, through the speed difference of the oblique belt of oblique slide carriage utilization and endless belt, and form in conjunction with the principle preparation of micro mist arch bridge.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, and these all belong to protection scope of the present invention.

Claims (3)

1. a ceramic tile micro mist cloth technique, it is to improve and form on traditional bed material cloth and the counter basis of beating micro mist cloth technique and lines Strand Feeding Technique, it is characterized in that, it comprises the steps:
A, lines raw material is laid on the conveyer belt of inclination;
B, with multi-station intermittent distributing mode, first different types of milkiness raw material is intermittently fallen within the flat lines bed of material, form the parcel of milkiness raw material and lines material and inlay; Again different types of transparent raw material is intermittently fallen within the flat lines bed of material, the parcel that forms transparent raw material and lines material with inlay, and replace cloth at intermittence at plate face by milkiness material and transparent material;
C, fill into lines material in the gap digit of described cloth station;
D, described material extruding not of the same race is formed to bedded deposit to endless conveyor, then carry out feed supplement, strike off and to send into mill frame with grid compressing.
2. a kind of ceramic tile micro mist cloth technique according to claim 1, it is characterized in that, described processing step b different types of milkiness raw material is intermittently fallen within the process of the flat lines bed of material, milkiness raw material first falls into transfer belt through hopper, then the shape of different types of milkiness raw material being set according to carved leather belt by carved leather belt material distributing station intermittently falls within the flat lines bed of material.
3. a kind of ceramic tile micro mist cloth technique according to claim 1, it is characterized in that, described processing step b different types of transparent raw material is intermittently fallen within the process of the flat lines bed of material, transparent raw material first falls into transfer belt through hopper, then the shape of different types of transparent raw material being set according to carved leather belt by carved leather belt material distributing station intermittently falls within the flat lines bed of material.
CN201110255716.2A 2011-08-31 2011-08-31 Process and equipment for distributing ceramic micro powder bricks Expired - Fee Related CN102310477B (en)

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Application Number Priority Date Filing Date Title
CN201110255716.2A CN102310477B (en) 2011-08-31 2011-08-31 Process and equipment for distributing ceramic micro powder bricks

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Application Number Priority Date Filing Date Title
CN201110255716.2A CN102310477B (en) 2011-08-31 2011-08-31 Process and equipment for distributing ceramic micro powder bricks

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CN102310477A CN102310477A (en) 2012-01-11
CN102310477B true CN102310477B (en) 2014-07-23

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107199626A (en) * 2016-03-16 2017-09-26 上海悦心健康集团股份有限公司 A kind of distribution device of the beautiful vitrified tile of day imperial or royal seal
CN110355865A (en) * 2019-07-10 2019-10-22 佛山市赛普飞特科技有限公司 A kind of digital apparatus for distributing and digital cloth Method of printing of entire body adobe
CN114589802B (en) * 2022-02-28 2023-11-17 广东简一(集团)陶瓷有限公司 Fine distribution system for rock plate whole ceramic tile

Citations (6)

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Publication number Priority date Publication date Assignee Title
JP3246009B2 (en) * 1992-11-26 2002-01-15 株式会社島津製作所 Focused ion beam deposition equipment
CN101143462A (en) * 2007-10-30 2008-03-19 余亮 Method for distributing material for ceramic brick
CN101214696A (en) * 2007-12-29 2008-07-09 广东科达机电股份有限公司 Waterfall type separated flow material distributing device
CN101214695A (en) * 2007-12-29 2008-07-09 广东科达机电股份有限公司 Carved leather belt material distributing device
CN101585210A (en) * 2008-05-21 2009-11-25 广东新明珠陶瓷集团有限公司 Equipment and method for producing imitation stone-texture ceramic tile
CN101695852A (en) * 2009-09-26 2010-04-21 佛山市点石机械有限公司 Distributing method and system for forming linear patterns on porcelain tiles

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JPH03246009A (en) * 1990-02-23 1991-11-01 Sumitomo Metal Ind Ltd Cleaning of cement extruder

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3246009B2 (en) * 1992-11-26 2002-01-15 株式会社島津製作所 Focused ion beam deposition equipment
CN101143462A (en) * 2007-10-30 2008-03-19 余亮 Method for distributing material for ceramic brick
CN101214696A (en) * 2007-12-29 2008-07-09 广东科达机电股份有限公司 Waterfall type separated flow material distributing device
CN101214695A (en) * 2007-12-29 2008-07-09 广东科达机电股份有限公司 Carved leather belt material distributing device
CN101585210A (en) * 2008-05-21 2009-11-25 广东新明珠陶瓷集团有限公司 Equipment and method for producing imitation stone-texture ceramic tile
CN101695852A (en) * 2009-09-26 2010-04-21 佛山市点石机械有限公司 Distributing method and system for forming linear patterns on porcelain tiles

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Granted publication date: 20140723

Termination date: 20160831