CN203935822U - A kind of ceramics by dry Granulation Equipments - Google Patents
A kind of ceramics by dry Granulation Equipments Download PDFInfo
- Publication number
- CN203935822U CN203935822U CN201420388573.1U CN201420388573U CN203935822U CN 203935822 U CN203935822 U CN 203935822U CN 201420388573 U CN201420388573 U CN 201420388573U CN 203935822 U CN203935822 U CN 203935822U
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- Prior art keywords
- conveyer belt
- sieve
- concavo
- pressure roller
- roller group
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- 239000000919 ceramic Substances 0.000 title claims abstract description 39
- 238000007908 dry granulation Methods 0.000 title claims abstract description 13
- 239000000843 powder Substances 0.000 claims abstract description 40
- 239000002699 waste material Substances 0.000 claims abstract description 14
- 238000011084 recovery Methods 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000013467 fragmentation Methods 0.000 abstract description 3
- 238000006062 fragmentation reaction Methods 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 description 15
- 238000005469 granulation Methods 0.000 description 8
- 230000003179 granulation Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000012856 packing Methods 0.000 description 4
- 239000011449 brick Substances 0.000 description 3
- 238000005550 wet granulation Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- Glanulating (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The utility model relates to a kind of ceramics by dry Granulation Equipments, it comprises ceramic powder feed bin, powder conveyer belt, flat roll, concavo-convex pressure roller group, broken bucket, vibratory sieve, finished bin and waste recovery conveyer belt, the utility model carries out twice multi-form rolling to ceramic powder, flat roll carries out concora crush for the first time, can form like this piece that hardens, send into again concavo-convex pressure roller group, two convex surface rollers that are meshed carry out secondary to the piece that hardens and roll, form the different piece that hardens of density, dropping to broken bucket, fragmentation wheel in broken bucket beats the different piece that hardens of density, and then the piece that makes to harden is pulverized, due to the density difference of the piece that hardens own, the piece that hardens can be ground into little agglomerate, finally by by vibratory sieve, satisfactory particulate mass being sorted out and collect finished bin.
Description
Technical field
The utility model relates to a kind of ceramic powder Granulation Equipments, is specially a kind of ceramics by dry Granulation Equipments.
Background technology
Construction ceramic wall floor tile is the most common, common decorations construction material, in order to strengthen the aesthetics decorative effect of wall floor tile, usually will adopt various means to decorate on the surface of ceramic wall and floor bricks.Now the more common conventional means such as stamp, cloth, ink-jet that have, make product present the various artistic decorative effects such as imitative stone material, imitative nature, and are also one of trailings in the particle effect that ceramic brick surface produces similar lithotome.
The method of this particle of current manufacture has two kinds, and one is wet granulation, the particle grain nature that this method is produced, and particle diameter is large, but the wet granulation time is long, and energy consumption is large, and the harvest rate of particle is low, and wet granulation only uses in fewer companies at present.
Another kind method is non-slurry pelletizing, utilizes the dried ceramic powder of spraying to carry out amyloplastid.Be called dry granulation equipment through patent searching name, the patent No. be 201120271165.4 and patent name be dry granulation equipment, number of patent application is that 201110213843.6 (above-mentioned two patent documents belong to constructed scheme, invent and novelly declare on the same day) two patents and the technical program belong to constructed field, but in the file of documents, in claim 1, record " a kind of dry granulation equipment, it is characterized in that comprising: granulation body, feed arrangement, material toggling humidifying device, prilling granulator and drawing mechanism " wherein include humidifying device, belong to pelleting by semidry method, to follow-up next a lot of uncertain factors of production generation, do not belong to strict drying-granulating.
Utility model content
Technical problem to be solved in the utility model is to provide ceramic particle Granulation Equipments under a kind of bone dry state.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is as follows:
A kind of ceramics by dry Granulation Equipments of the utility model, it comprises ceramic powder feed bin, powder conveyer belt, flat roll, concavo-convex pressure roller group, broken bucket, vibratory sieve, finished bin and waste recovery conveyer belt, described powder conveyer belt one end is corresponding with the outlet of ceramic powder feed bin, the described powder conveyer belt other end is provided with flat roll, described concavo-convex pressure roller group is two the convex surface rollers formations that are meshed, described concavo-convex pressure roller group is horizontally disposed with, the powder that described powder conveyer belt is put pressure is sent into concavo-convex pressure roller group top, described concavo-convex pressure roller group below is provided with broken bucket, described broken bucket bottom is provided with infundibulate discharging opening, in described broken bucket, be provided with crushing wheel, described crushing wheel is corresponding with concavo-convex pressure roller group, described discharging opening below is provided with vibratory sieve, described waste recovery conveyer belt is corresponding with vibratory sieve waste material mouth, described finished bin is corresponding with vibratory sieve finished product mouth.
Furtherly, described flat roll below is provided with help roll, and described flat roll and help roll form top clearance, have conveyer belt and ceramic powder between described flat roll and help roll.
Furtherly, described vibratory sieve is provided with sieve and lower sieve.
Furtherly, described upper sieve mesh is more than or equal to 8 orders, and described lower sieve mesh is less than or equal to 10 orders.
Furtherly, described upper sieve is contrary with lower sieve incline direction.
Good effect of the present utility model is as follows: the utility model carries out twice multi-form rolling to ceramic powder, flat roll carries out concora crush for the first time, can form like this piece that hardens, send into again concavo-convex pressure roller group, two convex surface rollers that are meshed carry out secondary to the piece that hardens and roll, form the different piece that hardens of density, dropping to broken bucket, fragmentation wheel in broken bucket beats the different piece that hardens of density, and then the piece that makes to harden is pulverized, due to the density difference of the piece that hardens own, the piece that hardens can be ground into little agglomerate, finally by by vibratory sieve, satisfactory particulate mass being sorted out and collect finished bin.
Below flat roll, add help roll, can increase the packing to ceramic powder, the packing of various granulation particle diameter requirement can be provided, increased the popularity of device fabrication pottery grain.
Vibratory sieve arranges that upper and lower two sieves are easier picks up satisfactory pottery grain.
For the restriction of the mesh diameter of sieve, it is the best pottery grain particle size range that the technological means that presents of the technical program can production department.
Upper sieve and lower sieve incline direction can increase the holdup time of material in second layer sieve on the contrary, are conducive to filter out the pottery grain that diameter more reaches unanimity.
Brief description of the drawings
Accompanying drawing 1 is the utility model structural representation;
In the accompanying drawings: sieve on 1 ceramic powder feed bin, 2 powder conveyer belts, 3 flat rolls, 31 help rolls, 4 concavo-convex pressure roller groups, 41 convex surface rollers, 5 broken buckets, 51 discharging openings, 52 crushing wheels, 6 vibratory sieves, 61,62 times sieves, 7 finished bin, 8 waste recovery conveyer belts.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
As shown in Figure 1, the utility model comprises: ceramic powder feed bin 1, powder conveyer belt 2, flat roll 3, concavo-convex pressure roller group 4, broken bucket 5, vibratory sieve 6, finished bin 7 and waste recovery conveyer belt 8, described powder conveyer belt 2 one end export corresponding with ceramic powder feed bin 1, described powder conveyer belt 2 other ends are provided with flat roll 3, described concavo-convex pressure roller group 4 is that two the convex surface rollers 41 that are meshed form, described concavo-convex pressure roller group 4 is horizontally disposed with, the powder that described powder conveyer belt 2 is put pressure is sent into concavo-convex pressure roller group 4 tops, described concavo-convex pressure roller group 4 belows are provided with broken bucket 5, described broken bucket 5 bottoms are provided with infundibulate discharging opening 51, in described broken bucket 5, be provided with crushing wheel 52, described crushing wheel 52 is corresponding with concavo-convex pressure roller group 4, described discharging opening 51 belows are provided with vibratory sieve 6, described waste recovery conveyer belt 8 is corresponding with vibratory sieve 6 waste material mouths, described finished bin 7 is corresponding with vibratory sieve 6 finished product mouths.
The technical solution of the utility model is carried out twice multi-form rolling to ceramic powder, flat roll 3 carries out concora crush for the first time, can form like this piece that hardens, send into again concavo-convex pressure roller group 4, two convex surface rollers 41 that are meshed carry out secondary to the piece that hardens and roll, form the different piece that hardens of density, dropping to broken bucket 5, 52 pairs of different pieces that harden of density of fragmentation wheel in broken bucket 5 beat, and then the piece that makes to harden is pulverized, due to the density difference of the piece that hardens own, the piece that hardens can be ground into little agglomerate, finally by by vibratory sieve, satisfactory particulate mass being sorted out and collect finished bin 7.The protruding tactile size that can change as requested the pressure of flat roll 3, the gap that can change convex surface roller 41 or convex surface roller 41 according to the ceramic particle diameter difference of producing can also change rotating speed and the shape of broken wheel 52, can change the particle diameter of final granulation.Finished bin 7 can be directly sent in the collection of finished product material, or is shipped to next production link through conveyer belt, or transports into finished bin 7.Waste material is transported collection through waste recovery conveyer belt 8, wait for again and utilizing, or cross-docking is to the interior direct secondary utilization of ceramic powder feed bin 1, if the large waste recovery conveyer belt 8 of the discrepancy in elevation can be used in conjunction with feeding screw.At ceramic powder feed bin 1, multiple points of bins can be set, store the powder of different colours, coordinate according to a certain percentage discharging can produce monochromatic pottery grain in the time of granulation, can be also chromatic ceramics grain, more convenient practicality.The utility model, has overcome the deficiency of wet method and pelleting by semidry method, equipment simple and durable, and energy consumption is low, and particle harvest is many, and ceramic powder granulation rate is high.It can produce the graininess polychrome ceramic powder particle of particle diameter between 1-10mm, then can cross cloth system and press-molding, makes ceramic brick surface present the granular textured pattern of similar lithotome, reaches the vivid effect of natural-like stone.
Flat roll 3 belows are provided with help roll 31, and described flat roll 3 and help roll 31 form top clearance, between described flat roll 3 and help roll 31, have conveyer belt and ceramic powder.Below flat roll, add help roll, can increase the packing to ceramic powder, the packing of various granulation particle diameter requirement can be provided, increased the popularity of device fabrication pottery grain.
State vibratory sieve 6 and be provided with sieve 61 and lower sieve 62.Vibratory sieve arranges that upper and lower two sieves are easier picks up satisfactory pottery grain.
Upper sieve 61 meshes are more than or equal to 8 orders, and described lower sieve 62 meshes are less than or equal to 10 orders.For the restriction of the mesh diameter of sieve, it is the best pottery grain particle size range that the technological means that presents of the technical program can production department.
Upper sieve 61 is contrary with lower sieve 62 incline directions.Upper sieve and lower sieve incline direction can increase the holdup time of material in second layer sieve on the contrary, are conducive to filter out the pottery grain that diameter more reaches unanimity.
Above embodiment only, in order to the technical solution of the utility model to be described, is not intended to limit; Although the utility model is had been described in detail with reference to previous embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record previous embodiment is modified, or part technical characterictic is wherein equal to replacement; And these amendments or replacement do not make the essence of appropriate technical solution depart from the spirit and scope of the utility model embodiment technical scheme.
Claims (5)
1. a ceramics by dry Granulation Equipments, it is characterized in that: it comprises: ceramic powder feed bin (1), powder conveyer belt (2), flat roll (3), concavo-convex pressure roller group (4), broken bucket (5), vibratory sieve (6), finished bin (7) and waste recovery conveyer belt (8), described powder conveyer belt (2) one end exports corresponding with ceramic powder feed bin (1), described powder conveyer belt (2) other end is provided with flat roll (3), described concavo-convex pressure roller group (4) is two convex surface rollers (41) formation that is meshed, described concavo-convex pressure roller group (4) is horizontally disposed with, the powder that described powder conveyer belt (2) is put pressure is sent into concavo-convex pressure roller group (4) top, described concavo-convex pressure roller group (4) below is provided with broken bucket (5), described broken bucket (5) bottom is provided with infundibulate discharging opening (51), in described broken bucket (5), be provided with crushing wheel (52), described crushing wheel (52) is corresponding with concavo-convex pressure roller group (4), described discharging opening (51) below is provided with vibratory sieve (6), described waste recovery conveyer belt (8) is corresponding with vibratory sieve (6) waste material mouth, described finished bin (7) is corresponding with vibratory sieve (6) finished product mouth.
2. a kind of ceramics by dry Granulation Equipments according to claim 1, it is characterized in that: described flat roll (3) below is provided with help roll (31), described flat roll (3) and help roll (31) form top clearance, between described flat roll (3) and help roll (31), have conveyer belt and ceramic powder.
3. a kind of ceramics by dry Granulation Equipments according to claim 1, is characterized in that: described vibratory sieve (6) is provided with sieve (61) and lower sieve (62).
4. a kind of ceramics by dry Granulation Equipments according to claim 3, is characterized in that: described upper sieve (61) mesh is more than or equal to 8 orders, and described lower sieve (62) mesh is less than or equal to 10 orders.
5. according to a kind of ceramics by dry Granulation Equipments described in claim 3 or 4, it is characterized in that: described upper sieve (61) is contrary with lower sieve (62) incline direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420388573.1U CN203935822U (en) | 2014-07-15 | 2014-07-15 | A kind of ceramics by dry Granulation Equipments |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420388573.1U CN203935822U (en) | 2014-07-15 | 2014-07-15 | A kind of ceramics by dry Granulation Equipments |
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| Publication Number | Publication Date |
|---|---|
| CN203935822U true CN203935822U (en) | 2014-11-12 |
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| CN201420388573.1U Expired - Lifetime CN203935822U (en) | 2014-07-15 | 2014-07-15 | A kind of ceramics by dry Granulation Equipments |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105561871A (en) * | 2016-01-26 | 2016-05-11 | 安徽嘉业新能源科技有限公司 | Novel biological pelletizer |
| CN106040410A (en) * | 2016-07-22 | 2016-10-26 | 河源市东源鹰牌陶瓷有限公司 | Efficient granulator and granulation system |
| CN106040091A (en) * | 2016-07-22 | 2016-10-26 | 河源市东源鹰牌陶瓷有限公司 | Large-particle ceramic tile granulating machine and granulating system |
| CN108582461A (en) * | 2018-06-13 | 2018-09-28 | 佛山市铂灵科技有限公司 | A kind of humidifying device being suitable for the subtle powder of ceramics |
| CN108705657A (en) * | 2018-06-13 | 2018-10-26 | 佛山市铂灵科技有限公司 | A kind of ceramics tail powder recovery processing technique and its system |
| EP3402590A1 (en) * | 2016-01-11 | 2018-11-21 | Manfredini E Schianchi S.r.l. | Process and system for the dry granulation of powdered ceramic mixture |
| CN110237773A (en) * | 2019-05-20 | 2019-09-17 | 南京金陵化工厂有限责任公司 | A kind of pelletizer and its prilling of dustless lead salt stabilizer |
| CN111391100A (en) * | 2020-03-22 | 2020-07-10 | 河北金汇陶瓷有限公司 | Press feeding device for ceramic dry-process powder making process |
| CN115445522A (en) * | 2022-11-09 | 2022-12-09 | 江苏省苏科农化有限责任公司 | Instant pesticide spray granulation device |
-
2014
- 2014-07-15 CN CN201420388573.1U patent/CN203935822U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3402590A1 (en) * | 2016-01-11 | 2018-11-21 | Manfredini E Schianchi S.r.l. | Process and system for the dry granulation of powdered ceramic mixture |
| CN105561871A (en) * | 2016-01-26 | 2016-05-11 | 安徽嘉业新能源科技有限公司 | Novel biological pelletizer |
| CN106040410A (en) * | 2016-07-22 | 2016-10-26 | 河源市东源鹰牌陶瓷有限公司 | Efficient granulator and granulation system |
| CN106040091A (en) * | 2016-07-22 | 2016-10-26 | 河源市东源鹰牌陶瓷有限公司 | Large-particle ceramic tile granulating machine and granulating system |
| CN108582461A (en) * | 2018-06-13 | 2018-09-28 | 佛山市铂灵科技有限公司 | A kind of humidifying device being suitable for the subtle powder of ceramics |
| CN108705657A (en) * | 2018-06-13 | 2018-10-26 | 佛山市铂灵科技有限公司 | A kind of ceramics tail powder recovery processing technique and its system |
| CN110237773A (en) * | 2019-05-20 | 2019-09-17 | 南京金陵化工厂有限责任公司 | A kind of pelletizer and its prilling of dustless lead salt stabilizer |
| CN111391100A (en) * | 2020-03-22 | 2020-07-10 | 河北金汇陶瓷有限公司 | Press feeding device for ceramic dry-process powder making process |
| CN111391100B (en) * | 2020-03-22 | 2021-12-14 | 河北金汇陶瓷有限公司 | Press feeding device for ceramic dry-process powder making process |
| CN115445522A (en) * | 2022-11-09 | 2022-12-09 | 江苏省苏科农化有限责任公司 | Instant pesticide spray granulation device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Effective date of registration: 20240305 Granted publication date: 20141112 |
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| CX01 | Expiry of patent term |
Granted publication date: 20141112 |
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