CN103465361B - Make slitting device and the using method thereof of pattern followed rock Imitation Rock Porcelain Tiles - Google Patents
Make slitting device and the using method thereof of pattern followed rock Imitation Rock Porcelain Tiles Download PDFInfo
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Abstract
A kind of slitting device and using method thereof making porcelain pattern followed rock goods of the present invention, this slitting device comprises the first belt of carrying raw material body, first belt rear is provided with the second belt accepted and transport slitting raw material, it also comprises the cutting knife that the porcelain raw material of fine powder state or the porcelain raw material body being pressed into sheet can be cut off, and the top position of the first belt and the second belt junction is located at by this cutting knife; Cutting knife is located at below the first support of longitudinally arranging and can moving up and down, this first support horizontally set can the second support of side-to-side movement; Above this first support and the second support side is by connecting rod connecting power device.The invention provides a kind of slitting device, this device is mainly in the production process of the products such as Imitation Rock Porcelain Tiles, slitting overturning fast and efficiently can be carried out to the raw material body/of predetermined plane stacked position or raw material, constantly make the section of the raw material body of be cut into strip drop in the plane of carrier successively.
Description
Technical field
The present invention, about a kind of slitting device and using method thereof, refers to a kind of slitting device and the using method thereof that are applied to making pattern followed rock class ceramic board goods especially.
Background technology
In modern architecture finishing, rank the ornament materials of top fitting position, no more than the lithotome of top grade, its pattern entirety is of the same colour, but every block pattern is just the same hardly, pattern is naturally resistance to be seen, has the pattern effect having the cracked line of staggered sense of rigidity in the pattern block as lithotome English Brown especially wherein, is also one of characteristic of the typical species that the consumption of stone material is very large.But along with people are to the attention of resource, to the attention of environmental protection, in construction and decoration, people wish to select that to have environmental protection "dead" and meet modern society's low-carbon green economic development trend, can clone in construction and decoration again and adopt maximum durability ornament materials as lithotome pattern effect.
For this reason, in silicate plate field, in prior art, such as Ceramic Tiles technology, artificial stone technology, quartz technology, devitrified glass technical research person, doing effort for this reason.
Insider knows, on the Strand Feeding Technique of the blank pattern of the blank pattern ceramic of prior art, especially micropowder technology, all using plane belt as carrier, so to the such as stacked tiling raw material in the area of plane, intersecting tiling raw material etc., is formed than being easier to, and the operating space of a lot of layout effects can be had, such as the state that roll extrusion forms lamination densification is carried out to the raw material of belt-type bearer plane.But these are in the layout of the mode of the stacked of plane or intersecting, prior art compare be difficult to realize be that its section effect is intactly shown on the surface of goods, especially the raw material of stacked position is after the plates that certain pressure is pressed into disjunctor in advance, its section is seen stacked effect is finer and close, but its upset is fallen to only showing its profile morphology, be then that prior art does not also disclose and proposes.Because in existing conventional Strand Feeding Technique, different color raw material be directly formed as profile intervals layout particularly sheet-like interval cross-sectional layout's state belt-type flat carrier surface, be one of difficult problem of prior art in the industry.
In goods effect, the line pattern technology being similar to Wood grain type or line Stone technique in existing Imitation Rock Porcelain Tiles technology, its strain line produced is more flexible, not as the sharp sense of the staggered sense, particularly straight line line of stone material strain line.
Summary of the invention
The object of the invention is to, a kind of slitting device and using method thereof are provided, this device is mainly in the production process of the products such as Imitation Rock Porcelain Tiles, can carry out fast to the raw material body/of predetermined plane stacked position or raw material, slitting overturning efficiently, the section of the raw material body of be cut into strip is constantly made to drop in the plane of carrier successively, recycle existing routine techniques to process the raw material body/overturn or raw material, formed produce stacked section effect in the patterned layer of goods and goods surface exhibits out, reach in the pattern block that can make and be similar to English Brown class lithotome careful closely and there is the object of pattern element of staggered cracked line effect of rigidity.
For achieving the above object, the present invention adopts following technical scheme.A kind of slitting device making porcelain pattern followed rock goods, it is characterized in that: the first belt comprising carrying raw material body, first belt rear is provided with the second belt accepted and transport slitting raw material, it also comprises the cutting knife that the porcelain raw material of fine powder state or the porcelain raw material body being pressed into sheet can be cut off, and the top position of the first belt and the second belt junction is located at by this cutting knife; Cutting knife is located at below the first support of longitudinally arranging and can moving up and down, this first support horizontally set can the second support of side-to-side movement; Above this first support and the second support side is by connecting rod connecting power device.
This cutting knife is metal sheet or resin plate.
These power set are bar shaped supporting structure, and its two ends are connected with the first support and the second support respectively by connecting rod, are provided with connection rotating shaft in the middle of this connecting rod, make connecting rod be that angle is also rotatable in connection rotating shaft both sides.
A kind of using method making the slitting device of pattern followed rock Imitation Rock Porcelain Tiles, it is characterized in that: the method comprises the following steps: a. installs the hopper of material distributing machine and the first belt of its lower carrying raw material according to production requirement, install roll-in band raw material being rolled into lamellar body, with the first belt adjacent installation second belt, above the first belt and the second belt junction, slitting device is installed, and installs operation facility needed for follow-up routine; B. adjust blanking and roll extrusion, transmission parameter and adjust the displacement parameter that process that the incision of the cutting knife matched and rising return recirculation relates to, adjust the speed of the second belt, the spacing be connected of the second and first belt and the spacing parameter of two belt plane height low heads simultaneously; B. open material distributing machine, each process actions comprising first, second belt and cutter is opened, under precompressed raw material body is uninterruptedly sent to cutter location with the first belt; C. along with this cutting knife move downward predetermined displacement after rise synchronously turn back to start bit towards the second belt direction motion predetermined displacement, then the action of slitting is carried out in uninterrupted circulation according to this again; Make to transmit and the precompressed raw material body arrived is cut into the slitting raw material body of predetermined width incessantly, and thrown to the second belt, and be continuously transferred to subsequent processing with the continuous rotation of the second belt; D. slitting raw material body drops on the second belt surface with profile status, carries out the process of subsequent handling, can obtain the imitation stone product blank pattern of the section effect of plane stacked position being embodied in product surface in mode that is overall or that decompose.
Beneficial effect of the present invention is as follows.
First, the present invention proposes a kind of slitting device making porcelain imitation stone product with initiating, it adopts cutting knife (or being called section), pass through connecting rod, under the effect of power set, to plane stacked position in advance/or plates raw material again through being pressed in advance, carry out incision and transmit while inertia at its lower conveyor belt, to the rise in the same way transmitted, and cut into inch strips raw material body is thrown to the surface of another undertaking carrier of drop, its be no less than 10% and also these strip shape bodies of being generally all no less than 50% are in upset 90 ° and error is no more than ± (section that namely original plane is stacked is the surface dropping on undertaking carrier) of the upset whereabouts state of 30 °.In the process of porcelain goods making pattern followed rock, the realization that a station can reach this device and using method thereof is increased in the equipment of existing Strand Feeding Technique, and because just cut throwing to raw material/or raw material body, so do not increase the environmental protection impact of vibrations noise and dust, and the installation of this device and simple to operate, the durable not rapid wear of modular construction is the mode of operation having practicality of i.e. gained as seen, so be applicable in large production application, there is positive effect.And simultaneously, this device is making the technical utilization of Ceramic Tiles and its using method of pattern followed rock, be that imitation rock porcelain tiles prior art does not all disclose and proposes, there is significant novelty especially in this field.
Secondly, these apparatus and method are when manufacturing porcelain pattern followed rock goods, make goods can be technical at pattern followed rock, the realism making that there is rigidity, the careful or staggered cracked strain line as stone material there is significant lifting, the imitated pattern lines grain effect especially as English Brown class stone material can being made to have had from being similar to further room for promotion alike in spirit.And the blank raw material of colour itself forms line pattern, has than the quality effect of printed patterns closer to stone material, the having in the stereoeffect of sinking of saturating material such as with sense is exactly like this; And in the patterned layer of goods, the blank pattern that blank raw material is formed has the patterned layer base substrate thickness thicker than printing class pattern, make the edge of goods after edging, also can show the third edge pattern effect of three-D space structure as stone material.So, compared to the base substrate pattern followed rock effect of the Imitation Rock Porcelain Tiles that existing Strand Feeding Technique produces, this stacked material that can will tile, particularly apply after certain precompressed makes it become the demihull shape of fine and close form to these stacked material, being cut to turn over makes the lamination section effect of its densification can be presented in the plane of the patterned layer of goods, solve the technical barrier that colored tiling raw material is stood by flat turn better, a kind of significant technological progress of this area should be belonged to, also new imitative stone effect is created, and to cutting on the cutting mode before turning over, basic one-tenth 180 ° ± 45 ° whereabouts modes with certain drop can be taked again to stacked material, again it is pressed in advance to the mode of predetermined sheet volume morphing, stacked material is made to be provided with certain staggered relative effect, and this effect or random nature, more reach this target that global pattern effect controlled and inherent details effect that imitative stone effect will pursue is random natural effect, the pattern of imitation stone product can resistance toly be seen, and be the effect seeing and more have charm.So, no matter from technique device of the present invention and using method, or from the staggered upright and outspoken strain line effect of the imitation rock porcelain tiles goods used made by this technique device and scheme, not apparent, and the proposition of this strain line effect, the conventional pattern followed rock technology for Imitation Rock Porcelain Tiles provides the utilization in more combination collocation space.So the present invention has significant progressive and substantive distinguishing features, be creative.
Again, device of the present invention can make the meticulousr Imitation Rock Porcelain Tiles goods having the pattern followed rock of charm, for the saving of lithotome mining mineral resource contributes, and good physicochemical property can be had because of porcelain goods, there is no radioactivity, look number unified plurality of advantages, needed for the finishing application that can enter people in a large number.
Accompanying drawing explanation
Fig. 1 is the sectional view of slitting device of the present invention.
Fig. 2 is the front section view of slitting device of the present invention.
Fig. 3 is that slitting device of the present invention cuts the side status schematic diagram throwing plane stacked raw material body to the second belt.
Fig. 4 is the generalized section of the Imitation Rock Porcelain Tiles goods of the first embodiment.
Fig. 5 is the floor map of the Imitation Rock Porcelain Tiles goods of the first embodiment.
Fig. 6 is the floor map of the Imitation Rock Porcelain Tiles goods of the second embodiment.
Fig. 7 is the generalized section of the Imitation Rock Porcelain Tiles goods of the second embodiment.
Detailed description of the invention
As Figure 1-3, a kind of slitting device making porcelain pattern followed rock goods of the present invention, it comprises the first belt 8 of carrying raw material body, first belt 8 rear is provided with the second belt 9 accepted and transport slitting raw material, it also comprises the cutting knife 1 that the porcelain raw material of fine powder state or the porcelain raw material body being pressed into sheet can be cut off, and the top position of the first belt 8 and the second belt 9 junction is located at by this cutting knife 1; Cutting knife 1 is located at below first support 20 that can move up and down that longitudinally arranges, and this first support 20 horizontally set can the second support 2 of side-to-side movement; Above this first support 20 and the second support 2 side is by connecting rod 3 connecting power device 5.These power set can drive the first support 20 to move up and down by connecting rod 3, cutting knife 1 is driven to complete upper and lower cutting movement, simultaneously, it can also drive the second support transverse movement by connecting rod 3, during the second support motion, can drive the first support simultaneously, make cutting knife except can moving up and down at vertical direction, can also carry out displacement at left and right directions, make in cutting process, cutting knife 1 moves with parabola 10 as shown in Figure 3.
In the present embodiment, this cutting knife is metal sheet or resin plate.Further, these power set 5 are bar shaped supporting structure, and its two ends are connected with the first support 20 and the second support 2 respectively by connecting rod 3, are provided with connection rotating shaft 4 in the middle of this connecting rod, make connecting rod 3 be that angle is also rotatable in connection rotating shaft 4 both sides.Under this configuration, power set 5, by rotating, can drive two connecting rods 3 to move simultaneously, and drive the first support and the second support simultaneously, to make cutting knife according to needing to carry out work.Certainly, also by regulating the parameter such as velocity of rotation, the length of connecting rod 3, the position of rotating shaft 4 of power set 5, the speed of service of cutting knife, track and upper and lower displacement amplitude can be controlled.Parabolical amplitude.
And, other modes that these power set can also adopt those skilled in the art to implement, such as the first support and the second support, can directly be connected with power set respectively, respective controlled motion pattern, or control etc. with the motion mode of similar mechanical arm, all can realize the present invention.
As shown in Figure 3, it has showed the duty of slitting device of the present invention, and it is the slitting device that the present invention adopts as shown in Figures 1 and 2, cuts the side status schematic diagram throwing plane stacked raw material body to the second belt.As seen from the figure, each color wall folds the precompressed raw material body 6 of raw material after precompressed of tiling, and through the transmission of the first belt 8, arrive the below of slitting device, and cut by cutting knife 1, cutting knife carries out cutting action from top to bottom.Afterwards, cutting knife is under the drive of power set, by acting on while the first support 20 and the second support 2, cutting knife is made to carry out incision ascending motion along parabola 10, the raw material body of stacked for assorted raw material tiling is cut by cutter the slitting raw material body 7 throwing upset cut to throw and overturn and drop on the second belt 9, and form the slitting body raw material of vertical arrangement.
As shown in Figure 4, be the generalized section of the Imitation Rock Porcelain Tiles goods of first embodiment of the invention.As shown in Figure 5, be the floor map of Imitation Rock Porcelain Tiles goods of first embodiment of the invention.From figure, product has patterned layer base substrate 11 and binder layer base substrate 12, this patterned layer base substrate 11 has assorted stacked raw material and is cut the line pattern 71 arranging formation after throwing is turned into vertical slitting.
As shown in Figure 6, be the floor map of Imitation Rock Porcelain Tiles goods of second embodiment of the invention.As shown in Figure 7, be the generalized section of Imitation Rock Porcelain Tiles goods of second embodiment of the invention.From figure, product has patterned layer base substrate 11 and binder layer base substrate 12, this patterned layer base substrate 11 has assorted stacked raw material by cut throw be turned into vertical slitting after arrange formation whole printed line line be broken down into the little pattern segments 72 of irregular abnormity, and form inserts pattern 73.
Below, by specific embodiment so that apparatus of the present invention and concrete using method thereof to be described better.
Embodiment one: in the present embodiment, the densification that has being intended to produce a kind of 800 × 800mm interlocks directly to the Imitation Rock Porcelain Tiles of strain line, and this Imitation Rock Porcelain Tiles is made up of four kinds of color raw materials, i.e. shallow maroon, dark maroon, isabelline and black raw material.
First, utilize slitting device of the present invention as shown in Figure 1 and Figure 2, and according to the required size making product, set its concrete dimensional parameters; Get out required hopper simultaneously and to be connected the second belt 9 installed with the first belt 8, above the first belt 8 and the second belt 9 junction, slitting device of the present invention is set, adjust the parameter of hopper opening and roller speed and roll extrusion, transmission etc. and adjust the displacement parameter that process that the incision of the cutting knife matched and rising return recirculation relates to, as the parabola 10 movement locus direction of Fig. 3, adjust the speed of the second belt, the spacing be connected of the second and first belt and the parameter of two belt plane height low heads simultaneously; And operation facility needed for the follow-up routine installing production Imitation Rock Porcelain Tiles goods.
Second step, ready above-mentioned Imitation Rock Porcelain Tiles raw material is polished into fine powder material according to the common process of production Imitation Rock Porcelain Tiles, and add continuously by production efficiency demand and feed into corresponding hopper, mix up opening and the rotational frequency of blanking roller, by the shallow maroon of having polished, dark maroon, isabelline and black raw material, sequentially fall on stacked the first belt 8 being laid in its lower carrying raw material, then precompressed figure in blocks is carried out to these raw materials; Or the method can also taked by the present embodiment, namely to the stacked tiling raw material sequentially fallen gently press/can without light pressure, adjust parameter, directly turn over and fail on a belt 8, basic one-tenth 180 ° ± 45 ° lower backward state, again sheet figure is rolled into the raw material of cross laminates that has that this upset is got off, as shown on the first belt 8 in Fig. 3 being namely the raw material body of this state of carrying.
3rd step, opens material distributing machine, and each process actions comprising first, second belt and cutter is opened, and the raw material body of the pre-color layout of the intersecting that second step the present embodiment is formed, under being uninterruptedly sent to cutter location with the first belt.
4th step, as shown in Figure 3, along with this cutting knife move downward predetermined displacement after rise synchronously turn back to the course bearing as parabola 10 of start bit towards the second belt direction motion predetermined displacement, then the action of slitting is carried out in uninterrupted circulation according to this again; Make to transmit and the raw material body arrived is cut into the strip shape body of predetermined width incessantly, the raw material body of the stacked tiling of assorted raw material is cut the slitting raw material body 7 throwing upset by cutter, and thrown to the second belt 9, these strip shape bodies being no less than 50% overturn 90 ° and error be no more than ± 30 ° of ground drop on the second belt, and are continuously transferred to subsequent processing with the continuous rotation of the second belt.
5th step, has been cut by plane stacked position each color raw material shown in slitting raw material body 7 and has been thrown the slitting raw material body that the profile status after overturning drops on the second belt surface, adopt differential belt to make it jam-packed arrangement, then it has been in blocks to carry out roll extrusion.
6th step, by after the lamellar body feed supplement of previous step routinely charge car artistic frame send into press shaping mold frame in, after filling out base-material, punch forming is base substrate, enter drying again, burn till, cooling, the normal process steps process of the Imitation Rock Porcelain Tiles production of polishing, can obtain as shown in Figure 5 whole plate face by shallow maroon, dark maroon, what isabelline and black raw material was formed has fine and close staggered directly to the Imitation Rock Porcelain Tiles goods of the line pattern 71 of strain line, Fig. 4 is the cross-section structure of its goods, its upper strata is that assorted stacked raw material is cut the line pattern layer base substrate arranging formation after throwing is turned into vertical slitting, lower floor is binder layer base substrate.
Embodiment two: in the present embodiment, be intended to the Imitation Rock Porcelain Tiles of the imitative English Brown stone material producing a kind of 800 × 800mm, this Imitation Rock Porcelain Tiles is made up of five kinds of color raw materials, i.e. shallow maroon, dark maroon, isabelline, ash look and black raw material thoroughly.
Except the facility by the required preparation of embodiment one, and prepare a set of blanking as stacked in hopper roller more again with refuting the batch mixing facility pitched and mix mutually, can by shallow maroon, dark maroon, isabelline and black raw material uneven mixing by a certain percentage, also be mixed into again simultaneously ash thoroughly the order number made of chromogen material in 6-10 object particulate material, as inserts.
Concrete steps are as follows: after the 5th step of above-described embodiment one, the colored raw material of plane stacked position through being pressed into the whole plate body of the staggered strain line effect of the formation of the section after densifie state in advance, that carries out predetermined way resolves into special-shaped platelets not of uniform size, and carries out random dispersion layout, then specially prepd for the present embodiment inserts cloth is fallen into the white space outside each special-shaped platelets, the raw material that material is filled in the layout containing special-shaped small pieces and also containing staggered strain line pattern effect in each platelets of white space and covering is filled again by above-mentioned, charge car artistic frame is sent in the shaping mold frame of press routinely, after filling out base-material, punch forming is base substrate, enter drying again, burn till, cooling, the normal process steps process of the Imitation Rock Porcelain Tiles production of polishing, can obtain as Fig. 6, the present invention shown in Fig. 7 imitates the Imitation Rock Porcelain Tiles goods of English Brown stone material, whole printed line line is broken down into the little pattern segments 72 of irregular abnormity, and form inserts pattern 73, this inserts pattern 73 represents by shallow maroon, dark maroon, isabelline and black raw material uneven mixing by a certain percentage is also mixed into the inserts that the saturating coloured particles material of ash is formed again simultaneously.Fig. 7 is the cross-section structure of its goods, and its upper strata is the patterned layer base substrate that staggered strain line pattern segments is formed, and lower floor is binder layer base substrate.
Claims (3)
1. one kind makes the slitting device of porcelain pattern followed rock goods, it is characterized in that: the first belt comprising carrying raw material body, first belt rear is provided with the second belt accepted and transport slitting raw material, it also comprises the cutting knife that the porcelain raw material of fine powder state or the porcelain raw material body being pressed into sheet can be cut off, and the top position of the first belt and the second belt junction is located at by this cutting knife; Cutting knife is located at below the first support of longitudinally arranging and can moving up and down, this first support horizontally set can the second support of side-to-side movement;
Above this first support and the second support side is by connecting rod connecting power device;
These power set are bar shaped supporting structure, and its two ends are connected with the first support and the second support respectively by connecting rod, are provided with connection rotating shaft in the middle of this connecting rod, make connecting rod be that angle is also rotatable in connection rotating shaft both sides.
2. the slitting device making porcelain pattern followed rock goods as claimed in claim 1, is characterized in that: this cutting knife is metal sheet or resin plate.
3. make a using method for the slitting device of pattern followed rock Imitation Rock Porcelain Tiles, it uses slitting device as claimed in claim 1 or 2, it is characterized in that: the method comprises the following steps:
A. the hopper of material distributing machine and the first belt of its lower carrying raw material is installed according to production requirement, install roll-in band raw material being rolled into lamellar body, with the first belt adjacent installation second belt, above the first belt and the second belt junction, slitting device is installed, and installs operation facility needed for follow-up routine;
B. adjust blanking and roll extrusion, transmission parameter and adjust the displacement parameter that process that the incision of the cutting knife matched and rising return recirculation relates to, adjust the speed of the second belt, the spacing be connected of the second and first belt and the spacing parameter of two belt plane height low heads simultaneously;
B. open material distributing machine, each process actions comprising first, second belt and cutter is opened, under precompressed raw material body is uninterruptedly sent to cutter location with the first belt;
C. along with this cutting knife move downward predetermined displacement after rise synchronously turn back to start bit towards the second belt direction motion predetermined displacement, then the action of slitting is carried out in uninterrupted circulation according to this again; Make to transmit and the precompressed raw material body arrived is cut into the slitting raw material body of predetermined width incessantly, and thrown to the second belt, and be continuously transferred to subsequent processing with the continuous rotation of the second belt;
D. slitting raw material body drops on the second belt surface with profile status, carries out the process of subsequent handling, can obtain the imitation stone product blank pattern of the section effect of plane stacked position being embodied in product surface in mode that is overall or that decompose.
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| CN201310413535.7A CN103465361B (en) | 2013-09-11 | 2013-09-11 | Make slitting device and the using method thereof of pattern followed rock Imitation Rock Porcelain Tiles |
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| CN201310413535.7A CN103465361B (en) | 2013-09-11 | 2013-09-11 | Make slitting device and the using method thereof of pattern followed rock Imitation Rock Porcelain Tiles |
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| CN103171927B (en) * | 2013-03-14 | 2015-09-30 | 苏州吉视电子科技有限公司 | A kind of carpet automatic cutting device and method adopting real time machine vision technology |
| CN105984028B (en) * | 2015-03-03 | 2018-11-30 | 佛山市东鹏陶瓷有限公司 | A kind of stone-imitating ceramic brick cloth system and its distributing method |
| CN105984029B (en) * | 2015-03-03 | 2018-06-15 | 佛山市东鹏陶瓷有限公司 | A kind of stone-imitating ceramic brick cloth system and its cloth material process |
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