CN102303356A - Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof - Google Patents
Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof Download PDFInfo
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- CN102303356A CN102303356A CN201110260590A CN201110260590A CN102303356A CN 102303356 A CN102303356 A CN 102303356A CN 201110260590 A CN201110260590 A CN 201110260590A CN 201110260590 A CN201110260590 A CN 201110260590A CN 102303356 A CN102303356 A CN 102303356A
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Abstract
The invention discloses a material distribution method for forming longitudinal and transverse lines on the surface of a polished tile and a device thereof. A micro powder surface material on a conveyor belt is enabled to form a powder bock separating space, a line powder material is fed on the surface of the micro powder surface material through a longitudinal line material feeder, the micro powder surface material is pushed and extruded longitudinally by a powder material pushing and extruding mechanism which forms longitudinal lines in order to form longitudinal line textured patterns in a the micro powder surface material layer, the micro powder surface material layer is then separated on a relay belt by means of the velocity difference between the relay belt and the conveyor belt in order to form irregular transverse powder blocks and spaces, afterwards, a layer of powder material forming transverse lines are distributed thereon, the micro powder surface material is restored by extrusion on a circulating belt of a material distribution machine by means of the velocity difference between the relay belt and the circulating belt of the material distribution machine, the powder material, which is sandwiched between the transverse powder block spaces and forms the transverse lines, is extruded to be stacked as the transverse lines, at this moment, stone line-simulating textures, which are crossed, are generated in the micro powder surface material on the surface of the conveyor belt.
Description
Technical field
The present invention relates to produce secondary material distributing method and the equipment thereof that ceramic wall and floor bricks uses, particularly form the secondary material distributing method and the equipment thereof of the ceramic polished brick of lines in length and breadth at the brick face.
Background technology
At present, produce secondary material distributing method and the equipment thereof that there is the ceramic polished brick of hachure decorative pattern on the surface, have the dry powder of employing stamp, plate moulding, the extruding of free blanking to pile up decorative pattern, vertical blanking etc.The present anti-bag line image that micro mist secondary material distributing technology can have been copied out various ways of beating.But the decorative pattern that plate moulding, free blanking are piled up is mainly reflected in the form of agglomerate annular closed, and close thin lines are less.And adopt belt to be mainly reflected in straight, parallel, fine and closely woven aspect with the lines decorative pattern that vertical blanking forms with rebound extruding lines, and be difficult to form the lines that vertically intersect.Need a kind of new apparatus for distributing of exploitation and method thereof, can form crisscross lines, make the variation more of polished bricks product designs and varieties at the polished bricks face.
Summary of the invention
The present invention provides a kind of and forms the distributing method and the equipment thereof of lines in length and breadth at the polished bricks face; In order to produce existing vertical intersection; Have again straight laterally, stone texture-like polished bricks that lines are fine and closely woven; Satisfy the demand of consumer to different floral designs, and can the faster easier new floral designs of changing the line of production.
The technical solution adopted for the present invention to solve the technical problems is: with under the bottom line micro mist material on the belt conveyor face (here; The bottom line powder is dispensable; Do not mention the bottom line powder on all authority claim); The micro mist lining is mixed through micro mist lining loader; (device of powder agglomates clearance space comprises carved leather belt to the device that can form the powder agglomates clearance space down; Patterned roller; Template; Plane belt etc.); On the bottom line micro mist material that forms under the micro mist lining of powder agglomates clearance space on the belt conveyor; Then, on the micro mist lining again cloth one deck form the powder of vertical lines.One group of powder dipper crowding gear that forms vertical lines is arranged on belt conveyor, and its length direction becomes 60 degree to 80 degree can adjust angle with the belt conveyor direction of transfer.Form the roller bearing that the loopback shuttling movement is arranged on the powder dipper crowding gear of vertical lines, roller bearing can rotate.Pneumatic linear actuator drives the loopback rail bracket and descends; Roller bearing is dropped to from a certain suitable height between 6 millimeters to 10 millimeters on the belt conveyor surface; Roller bearing rotates simultaneously; Receive the effect of loopback driving-belt when roller bearing; From one side of belt conveyor along with the angle of belt conveyor transmission direction when belt conveyor laterally is flapped toward another side; Utilize roller bearing will exceed the micro mist lining that roller bearing and belt conveyor identity distance leave and promote to be squeezed into a plane; Line powder in the micro mist lining clearance space is pressed together, formed the vertical line texture.Because belt conveyor moves forward; And the direction of motion of roller bearing becomes 60 degree to 80 degree can adjust angle with the belt conveyor direction of transfer; As long as angle and the lateral movement velocity of roller bearing of adjustment angle, just can make roller mark and belt conveyor direction of transfer that roller bearing pushes the micro mist lining near the right angle.When roller bearing moved to the another side of belt conveyor, pneumatic linear actuator rose the lifting of loopback rail bracket with roller bearing; Leave the micro mist precoat on the belt conveyor face; Drive its snap back motion by the loopback transmission, then pneumatic linear actuator orders about the decline of loopback rail bracket, sends roller bearing back to original original position.Repeat to begin action again.So shuttling movement all vertically promotes to be squeezed into a plane with all the micro mist linings on the belt conveyor.The micro mist lining that is vertically promoted to be squeezed into a plane is delivered on the transfer belt through the rebound of belt conveyor rear end; The velocity of rotation of transfer belt is faster than belt conveyor, and the micro mist lining that is vertically promoted to be squeezed into a plane is drawn back by the transfer belt and forms irregular horizontal powder agglomates and clearance space.The x wire billot loader that is positioned at transfer belt top plants the powder that one deck forms cross-wise lines; The transfer belt will be drawn back into the micro mist lining of irregular horizontal powder agglomates; Extruding swash plate together with behind the line powder process transfer belt that is entrained in horizontal powder agglomates clearance space is delivered on the endless belt of material distributing machine; Because the velocity of rotation of transfer belt is faster than the velocity of rotation of endless belt; Drawn back into the micro mist lining of irregular horizontal powder agglomates; Together with the apperance before being entrained in line powder on the horizontal powder agglomates clearance space and being extruded tieback and closely drawing back, the line powder that is entrained in horizontal powder agglomates space is extruded is piled into horizontal lines.At this moment, in the micro mist lining on the endless belt face crisscross imitative stone material lines texture has been arranged.Adjust the plane included angle between intermediate belt and belt conveyor, the material distributing machine endless belt, promptly can obtain the angle of different crisscross lines.
Its equipment includes frame; Bottom line material loader; Micro mist lining loader; Can form the device of powder agglomates clearance space; Vertical line billot loader; Belt conveyor; Form the powder dipper crowding gear of vertical lines; Rebound; The transfer belt; X wire billot loader; The extruding swash plate; The endless belt of material distributing machine; Bottom line material loader; Micro mist lining loader and the device that can form the powder agglomates clearance space are located at the place ahead of belt conveyor; X wire billot loader is positioned at the top of transfer belt; Endless belt; The transfer belt becomes staged to be connected with belt conveyor; The junction of belt conveyor and transfer belt is provided with rebound; The junction of transfer belt and endless belt is provided with the extruding swash plate; The powder dipper crowding gear of vertical line billot loader and the vertical lines of formation is positioned at the rear of the device that can form the powder agglomates clearance space successively; And be positioned at the top of belt conveyor, the powder dipper crowding gear is located at a drive powder dipper crowding gear and is done on the device of horizontal loopback shuttling movement.
Described bottom line material loader is positioned at (to be the rear end near that end of hydraulic forming machine) foremost of belt conveyor, comprises hopper part, blanking part, vibration screen part.Hopper partly is a casing class container, is used to store micro mist bottom line material, and blanking partly is rotary cylinder, to screen cloth, vibrator is arranged on the screen cloth under the micro mist bottom line material process cylinder in the hopper, and the bottom line material is trickled down on belt conveyor through screen cloth uniformly.
Described micro mist lining loader, be positioned at bottom line material loader the rear, can form the device of powder agglomates clearance space the top, comprise hopper part, blanking part, batch mixing part.Hopper partly is a casing class container; Be used to store the micro mist lining; Blanking partly is rotary cylinder; Batch mixing partly comprise plane belt, micro mist lining through under the cylinder to the belt of batch mixing plane, batch mixing plane belt is with in the hopper to the device that can form the powder agglomates clearance space under the micro mist lining.
The described device that can form the powder agglomates clearance space, is positioned at bottom line material loader rear, micro mist lining loader below, the belt conveyor top at (comprising carved leather belt, patterned roller, template, plane belt etc.).Can form hopper is arranged above the device of powder agglomates clearance space, the micro mist lining through under the hopper to the device that can form the powder agglomates clearance space, the micro mist lining is divided under the powder agglomates that clearance space is arranged on the bottom line material to the belt conveyor by the device that can form the powder agglomates clearance space.
Described vertical line billot loader is positioned at rear, the belt conveyor top of the device that can form the powder agglomates clearance space, comprises hopper part, blanking part, vibration screen partly.Hopper partly is a casing class container; Be used to store the micro mist material that forms vertical lines; Blanking partly is rotary cylinder; The micro mist material of the vertical lines of formation in the hopper through under the cylinder to screen cloth; Vibrator is arranged on the screen cloth, and the micro mist material that forms vertical lines is trickled down on the micro mist lining that vertical line texture pattern is arranged on the belt conveyor through screen cloth uniformly.
Described belt conveyor is positioned at bottom line material loader, micro mist lining loader, the device that can form the powder agglomates clearance space, vertical line billot loader, forms the below of the powder dipper crowding gear of vertical lines, the front upper place of transfer belt.Be a plane belt, belt conveyor will pass through the rebound that micro mist lining that the powder dipper crowding gear that forms vertical lines promotes to be squeezed into the plane is transported to the rear end.
The powder dipper crowding gear of the vertical lines of described formation is positioned at vertical line billot loader rear, belt conveyor top with horizontal loopback circulating movement apparatus; The powder dipper crowding gear that forms vertical lines is made up of rotating driver and roller bearing, and rotating driver drives roller bearing and rotates.Laterally the loopback circulating movement apparatus includes the loopback rail bracket; Sliding part; Pneumatic linear actuator; Loopback driving-belt and motor; The loopback rail bracket is across on the belt conveyor; Sliding part is located on the loopback rail bracket and can be made the loopback shuttling movement along the loopback rail bracket; The loopback driving-belt is provided with along the track track of loopback rail bracket; The motion of motor-driven loopback driving-belt; Sliding part is fixedly connected with the loopback driving-belt; Pneumatic linear actuator is connected between frame and the loopback rail bracket; Control loopback rail bracket goes up and down; Rotating driver and roller bearing are located on the sliding part, and roller bearing gets length direction and becomes 60 degree to 80 degree can adjust angle with the belt conveyor direction of transfer
Described rebound is the square offset plate of a block length, is positioned at the rear end of belt conveyor, the front upper place of transfer belt, and rebound is responsible for connecting the rear end of belt conveyor and the front end of transfer belt, is used for the micro mist lining on the belt conveyor is carried out the transition to the transfer belt.
Described transfer belt is positioned at rebound below, the x wire billot loader below of belt conveyor rear end, the endless belt top of material distributing machine.The transfer belt is sloping plane, a rear end belt, and between the endless belt of belt conveyor and material distributing machine, there is the extruding swash plate transfer belt rear end.
Described x wire billot loader is positioned at belt conveyor rear, transfer belt top, comprises hopper part, blanking part, vibration screen partly.Hopper partly is a casing class container; Be used to store the micro mist material that forms cross-wise lines; Blanking partly is rotary cylinder; The micro mist material that forms cross-wise lines in the hopper through under the cylinder to screen cloth; Vibrator is arranged on the screen cloth, and the micro mist material that forms cross-wise lines is trickled down on the micro mist lining and clearance space of irregular horizontal powder agglomates on the transfer belt through screen cloth uniformly.
Described extruding swash plate is the square offset plate of a block length; Be positioned at the end of transfer belt slope section, the front upper place of material distributing machine endless belt; The extruding swash plate is responsible for connecting transfer belt and material distributing machine endless belt, is used for the quilt on the transfer belt is drawn back the endless belt that the micro mist lining that forms clearance space is expressed to material distributing machine.
The endless belt of described material distributing machine is the plane belt that known secondary material distributing machine adopts usually.
Be sequentially with material grid pusher, base-material pusher and hydraulic forming machine successively at the rear of above-mentioned apparatus for distributing.
Described micro mist lining grid pusher, be the micro mist lining grid pusher that known secondary material distributing machine usually adopts, it is located at the second half section top of material distributing machine endless belt.
Described base-material pusher, be the base-material pusher that known secondary material distributing machine usually adopts.
Described hydraulic forming machine, be known ceramic adobe hydraulic forming machine.
The invention has the beneficial effects as follows:
Use the polished bricks of this distributing method and device fabrication thereof, its pattern effect is stable, and decorative pattern is easy to control, changes to form powder agglomates formed powder ball shape of clearance space device and interval, can obtain the effect of different vertical line textures.Adjust the speed difference between transfer belt and the belt conveyor, can obtain the cross-wise lines grain effect of different densities.Adjust the plane included angle between intermediate belt and belt conveyor, the material distributing machine endless belt, promptly can obtain the angle of different crisscross lines.Can a tractor serves several purposes, reduced the employed time of the article of changing the line of production greatly.And uninterruptedly blanking continuously, blanking velocity is fast, enhances productivity, and reduces production costs.
Description of drawings
Fig. 1 is that the present invention forms the apparatus for distributing first embodiment sketch map of lines in length and breadth at the polished bricks face;
Fig. 2 is the schematic perspective view that the present invention forms vertical line powder dipper crowding gear;
Fig. 3 is the last TV structure figure that the present invention forms vertical line powder dipper crowding gear;
Fig. 4 is that the present invention forms the apparatus for distributing second embodiment sketch map of lines in length and breadth at the polished bricks face;
Fig. 5 is the structural representation of second embodiment of the invention patterned roller.
The specific embodiment
First embodiment is shown in accompanying drawing 1～3.
Micro mist bottom line material in bottom line material loader 1 hopper 101 to screen cloth 103, have vibrator on the screen cloth 103 through cylinder 102 times, and the bottom line material is trickled down on belt conveyor 2 through screen cloth 103 uniformly.
The micro mist lining of a plurality of hoppers 301 of micro mist lining loader 3; Cylinder 302 by separately micro mist lining loader 3; With under the varicolored micro mist lining to the batch mixing plane belt 303 of micro mist lining loader 3, the batch mixing plane belt 303 of micro mist lining loader 3 will be fallen in the hopper 401 of the device 4 that can form the powder agglomates clearance space after will having varicolored micro mist lining to stir.
The hopper of the device 4 of micro mist lining through forming the powder agglomates clearance space 401 times is divided into the micro mist lining under the powder agglomates that clearance space is arranged on the bottom line material to the belt conveyor 2 by the device 4 that can form the powder agglomates clearance space to the carved leather belt 402 of the device 4 that can form the powder agglomates clearance space.
The micro mist lining that belt conveyor 2 will form the powder agglomates clearance space is delivered to the screen cloth 503 times of vertical line billot loader 5; The micro mist material of the vertical lines of formation in the hopper 501 through cylinder 502 times to screen cloth 503; On the screen cloth 503 vibrator is arranged, the micro mist material that forms vertical lines is trickled down on the micro mist lining that has formed the powder agglomates clearance space on the belt conveyor 2 through screen cloth 503 uniformly.
Be positioned at the micro mist material of the x wire billot loader 9 hoppers 901 formation cross-wise lines of transfer belt 8 tops; Through cylinder 902 times to screen cloth 903; On the screen cloth 903 vibrator is arranged, the micro mist material that forms cross-wise lines is trickled down on the micro mist lining and clearance space of irregular horizontal powder agglomates on the transfer belt 8 through screen cloth 903 uniformly.
Transfer belt 8 will be drawn back into the micro mist lining of irregular horizontal powder agglomates; Be expressed on the endless belt 11 of material distributing machine together with the extruding swash plate 10 of the line powder that is entrained in horizontal powder agglomates space through transfer belt 8 rear ends; Because the velocity of rotation of transfer belt 8 is faster than the velocity of rotation of the endless belt 11 of material distributing machine; Originally drawn back into the micro mist lining of irregular horizontal powder agglomates; Be squeezed near originally being drawn back preceding apperance together with the line powder that is entrained in horizontal powder agglomates space, the line powder that is entrained in horizontal powder agglomates space is extruded is piled into horizontal lines.At this moment, in the micro mist lining on the endless belt 11 of material distributing machine crisscross imitative stone material lines texture has been arranged.Plane included angle between belt conveyor 2 and adjustment transfer belt 8, the material distributing machine endless belt 11 promptly can obtain the crisscross lines of different angles.
Follow follow-up production process and be micro mist lining grid pusher 12 the micro mist lining on the material distributing machine endless belt 11 is sent into the die cavity of hydraulic press 14, base-material pusher 13 cloth base-materials, hydraulic press 14 are pressed into adobe with powder.
Second embodiment is shown in accompanying drawing 4 and accompanying drawing 5.
Micro mist bottom line material in bottom line material loader 1 hopper 101 to screen cloth 103, have vibrator on the screen cloth 103 through cylinder 102 times, and the bottom line material is trickled down on belt conveyor 2 through screen cloth 103 uniformly.
The micro mist lining of a plurality of hoppers 301 of micro mist lining loader 3; Cylinder 302 by separately micro mist lining loader 3; With under the varicolored micro mist lining to the batch mixing plane belt 303 of micro mist lining loader 3, the batch mixing plane belt 303 of micro mist lining loader 3 will be fallen in the hopper 401 of the device 4 that can form the powder agglomates clearance space after will having varicolored micro mist lining to stir.
Hopper 401 with under the micro mist material on the bottom line material on the belt conveyor 2, the micro mist lining is through forming patterned roller 403 roll extrusion of device 4 of powder agglomates clearance space, with the powder agglomates clearance space of micro mist lining roll extrusion formations needs.(described patterned roller 403 is roll bodies of on the roller of a circle, having some strip projected parts, and through rolling of these protrusion objects, extruding forms the powder agglomates clearance space identical with the ridge shape on the micro mist lining).Following step is identical with first embodiment with structure.
Claims (6)
1. form the distributing method of lines in length and breadth at the polished bricks face; It is characterized in that: make the micro mist lining on the belt conveyor form the powder agglomates clearance space; By vertical line billot loader line powder under the micro mist lining surface; Utilize the powder dipper crowding gear that forms vertical lines; Micro mist lining that forms the powder agglomates clearance space and the line powder that is clipped in the powder agglomates clearance space are vertically promoted extruding; In the micro mist precoat, form vertical line texture pattern; Re-use the transfer belt of rapid speed and the speed difference between the slow belt conveyor; On the transfer belt, the micro mist precoat drawn back and form irregular horizontal powder agglomates and clearance space; Plant the powder of one deck formation cross-wise lines more in the above; Re-use the transfer belt of rapid speed and the speed difference between the slow material distributing machine endless belt; The extruding on the endless belt of extruding swash plate and material distributing machine of micro mist lining is restored; The powder that is entrained in the formation cross-wise lines of horizontal powder agglomates clearance space is extruded is piled into horizontal lines; At this moment, in the micro mist lining on the endless belt face crisscross imitative stone material lines texture has been arranged.
2. according to claim 1ly form the distributing method of lines in length and breadth at the polished bricks face, it is characterized in that: the plane included angle between adjustment intermediate belt and belt conveyor, the material distributing machine endless belt promptly can obtain the angle of different crisscross lines.
One kind use claim 1 form the special equipment of the distributing method of lines in length and breadth at the polished bricks face; Include frame; Micro mist lining loader; Can form the device of powder agglomates clearance space; Vertical line billot loader; Belt conveyor; Form the powder dipper crowding gear of vertical lines; Rebound; The transfer belt; X wire billot loader; The extruding swash plate; The endless belt of material distributing machine; Micro mist lining loader and the device that can form the powder agglomates clearance space are located at the place ahead of belt conveyor; X wire billot loader is positioned at the top of transfer belt; Endless belt; The transfer belt becomes staged to be connected with belt conveyor; The junction of belt conveyor and transfer belt is provided with rebound; The junction of transfer belt and endless belt is provided with the extruding swash plate; It is characterized in that: the powder dipper crowding gear of vertical line billot loader and the vertical lines of formation is positioned at the rear of the device that can form the powder agglomates clearance space successively; And be positioned at the top of belt conveyor, the powder dipper crowding gear is located at a drive powder dipper crowding gear and is done on the device of horizontal loopback shuttling movement.
4. according to claim 3ly form the cloth special equipment of lines in length and breadth at the polished bricks face; It is characterized in that: laterally the loopback circulating movement apparatus includes the loopback rail bracket; Sliding part; Pneumatic linear actuator; Loopback driving-belt and motor; The loopback rail bracket is across on the belt conveyor; Sliding part is located on the loopback rail bracket and can be made the loopback shuttling movement along the loopback rail bracket; The loopback driving-belt is provided with along the track track of loopback rail bracket; The motion of motor-driven loopback driving-belt; Sliding part is fixedly connected with the loopback driving-belt; Pneumatic linear actuator is connected between frame and the loopback rail bracket; Control loopback rail bracket goes up and down, and the powder dipper crowding gear that forms vertical lines is located on the sliding part.
5. describedly form the cloth special equipment of lines in length and breadth at the polished bricks face according to claim 3 or 4, it is characterized in that: the length direction that forms the powder dipper crowding gear of vertical lines becomes 60 degree to 80 degree can adjust angle with the belt conveyor direction of transfer.
6. describedly form the cloth special equipment of lines in length and breadth at the polished bricks face according to claim 3,4 or 5, it is characterized in that: described powder dipper crowding gear is a roller bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110260590 CN102303356B (en) | 2011-09-05 | 2011-09-05 | Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110260590 CN102303356B (en) | 2011-09-05 | 2011-09-05 | Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof |
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| Publication Number | Publication Date |
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| CN102303356A true CN102303356A (en) | 2012-01-04 |
| CN102303356B CN102303356B (en) | 2013-06-19 |
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| CN 201110260590 Expired - Fee Related CN102303356B (en) | 2011-09-05 | 2011-09-05 | Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof |
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| CN102717425A (en) * | 2012-06-22 | 2012-10-10 | 广东金牌陶瓷有限公司 | Polishing brick dust distributing device and distributing method |
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| CN103029203A (en) * | 2012-12-11 | 2013-04-10 | 广东东鹏控股股份有限公司 | Polished tile distributing method and polished tile distributing device |
| CN103600410A (en) * | 2013-11-13 | 2014-02-26 | 佛山市博晖机电有限公司 | Distribution method for raw materials of ceramic tiles |
| CN109927161A (en) * | 2018-12-26 | 2019-06-25 | 广东清远蒙娜丽莎建陶有限公司 | A kind of novel micro mist intelligence multitube distribution ceramic tile of all-pass body and preparation method thereof |
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| IT202100024588A1 (en) * | 2021-09-24 | 2023-03-24 | Cooperativa Ceramica Dimola Soc Cooperativa In Breve Cooperativa Ceramica Dimola S C | PROCEDURE AND PLANT FOR THE REALIZATION OF DECORATIVE ELEMENTS IN CERAMIC MATERIAL |
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| CN102765125B (en) * | 2012-07-30 | 2014-12-31 | 佛山石湾鹰牌陶瓷有限公司 | Distributing system for natural-stone-imitated ceramic tiles |
| CN103029203A (en) * | 2012-12-11 | 2013-04-10 | 广东东鹏控股股份有限公司 | Polished tile distributing method and polished tile distributing device |
| CN103600410A (en) * | 2013-11-13 | 2014-02-26 | 佛山市博晖机电有限公司 | Distribution method for raw materials of ceramic tiles |
| CN111558980A (en) * | 2014-08-19 | 2020-08-21 | 坎布里亚有限公司 | Synthetic molded slabs and systems and methods related thereto |
| CN111558980B (en) * | 2014-08-19 | 2024-01-09 | 坎布里亚有限公司 | Synthetic molded slabs and systems and methods related thereto |
| CN109927161A (en) * | 2018-12-26 | 2019-06-25 | 广东清远蒙娜丽莎建陶有限公司 | A kind of novel micro mist intelligence multitube distribution ceramic tile of all-pass body and preparation method thereof |
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| CN102303356B (en) | 2013-06-19 |
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