CN104149185B - A kind of natural jade-like matter stone texture polished brick in porcelain character and production method thereof - Google Patents

A kind of natural jade-like matter stone texture polished brick in porcelain character and production method thereof Download PDF

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Publication number
CN104149185B
CN104149185B CN201410342260.7A CN201410342260A CN104149185B CN 104149185 B CN104149185 B CN 104149185B CN 201410342260 A CN201410342260 A CN 201410342260A CN 104149185 B CN104149185 B CN 104149185B
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powder
belt
distribution
texture
equipment
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CN104149185A (en
Inventor
李峰茂
郭程长
夏昌奎
余剑峰
王华栋
倪欢
罗任军
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JIUJIANG NABEL CERAMIC Co Ltd
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JIUJIANG NABEL CERAMIC Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/147Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer imitating natural stone, brick work or the like

Abstract

The present invention relates to a kind of natural jade-like matter stone texture polished brick in porcelain character and production method thereof, comprise cloth, step is as follows: in the first distribution device, the two tremie pipes of A equipment swing blanking, be squeezed into thick lines texture with adding through heap successively to form after the B equipment powder of crossing reciprocating sieve after bisque mixes, the second distribution device powder is through the effect of breaing up, cross reciprocating sieve and form bisque, again on zigzag front end falls to the first distribution device powder or in its gap, the 3rd distribution device blanking is after reciprocating sieve premix, utilize the inclined height of the large belt of material extrusion poor with self gravitation effect, form hachure texture, the 4th distribution device powder is through tripper, part directly falls, part falls to reciprocating sieve, two parts powder all falls to first, two, on three distribution device powders or in its gap. the present invention introduces " point-line-face " comprehensive gradual-change mode, and in conjunction with formation and modification textures such as bending bar shaped pipe, trippers, beautiful texture is strong, more presses close to natural jade matter stone material.

Description

A kind of natural jade-like matter stone texture polished brick in porcelain character and production method thereof
Technical field
The present invention relates to architectural pottery technical field, particularly relate to a kind of natural jade-like matter stone texture polished brick in porcelain character and production method thereof.
Background technology
At present, high-tech is applied to building field more and more, from magnificent decorative effect to being more and more tending towards nature, elegance, personalization, durable environmental protection. Ceramic Tiles is high, various in style with its strong adaptability, density, pattern abundant, good decorating effect, easily maintenance, and any surface finish is as mirror, favored by consumer.
In prior art, polished bricks glossiness is not satisfactory, its decorative effect is not as lithotome, and lithotome, because its native texture, glossiness are good, is subject to the favor of certain customers, but the radioactivity that it is higher, expensive price, higher maintenance cost, make us hang back, the ceramic tile of the natural-like stone occurring on market approaches lithotome on decorative effect, but still has certain gap. Chinese patent CN201802030U has introduced a kind of natural jade-like tile, the main multiple color micro mist blank that adopts is by predetermined design cloth, be covered with afterwards transparent surface layer, skin-material adopts translucent beautiful matter micro mist material and translucent block material, owing to adding the translucent beautiful matter micro mist material of very high percentage low temperature to make fabric, make the beautiful texture of brick face better, but cloth aspect, only by predetermined design, lacks the variation of pattern texture, artificial trace is comparatively obvious, still has certain gap with natural jade texture.
Chinese patent 101264632A discloses a kind of ceramic tile micro mist cloth technique method and equipment, its special feature is existing anti-beating on micro mist cloth basis, increase preparation and the distributing technique of sheet-like particle material, and in conjunction with lines distributing technique, realize sheet-like particle material and lines material, micro mist fabric cloth simultaneously. Its technology can comprehensively realize the more significant micro powder granule effect of third dimension and multiple color lines decorative effect, but whole cloth system still lacks variation for the processing of lines, pattern gradual change degree is inadequate, and the layout of lines is still aobvious stiff, and the texture of entirety is natural not compared with natural stone texture.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, introduce new distributing technique and technology, a kind of production method of natural jade-like matter stone texture polished brick in porcelain character of better effects if is provided.
Another object of the present invention is to provide a kind of natural jade-like matter stone texture polished brick in porcelain character of producing by the method.
In order to reproduce the transparent texture of natural jade texture and the curve candy strip of color gradient, the present invention creatively introduces " point-line-face " comprehensive gradual-change mode, and in conjunction with the new facility such as tripper, bending bar shaped pipe of introducing, make micro mist material there is uncertain cloth direction and position, on global pattern, realize comprehensive gradual change decorative effect, change apparatus for distributing in the past and can only realize subregion gradual-change mode, make natural jade-like texture more true to nature.
For realizing first goal of the invention, the technical solution used in the present invention is such: a kind of production method of natural jade-like matter stone texture polished brick in porcelain character comprises burden distributing procedure, it is characterized in that: the first distribution device is divided into A and two blanking equipments of B, A equipment and B equipment start simultaneously, in B equipment, different formulations and color powder are through successively piling and add, the bisque forming passes through reciprocating sieve, fall to again the sloping baffle of carved leather belt top, under Action of Gravity Field, powder arrives baffle plate and starts landing. A equipment is two tremie pipes that can swing back and forth, swaying direction is perpendicular to the direction of advance of the large belt of material extrusion, a sloping baffle of each layout below tremie pipe, swing back and forth in process at tremie pipe, powder is by baffle plate, under B equipment institute, in powder landing, arrive its gap or on, pool mixed powder with B powder that equipment descends, by the material effect of wrapping up in of rossing, entrain in the gap of carved leather belt and the large belt of material extrusion, form comparatively roomy thick lines texture. In the second distribution device, different colours and formula powder are successively piled into bisque, bending bar shaped pipe is set above reciprocating sieve, powder is broken up effect because gravity reason makes bending bar shaped pipe to its generation, after reciprocating sieve, arrive on the 3rd horizontal driving belt, because this driving belt speed is slower, powder is piled into certain thickness bisque if having time, then through the precompressed of precompressed roller, arrive the zigzag front end of the 3rd horizontal driving belt, fall to the first distribution device and play on thick line strip powder or in its gap, form irregular particle design of scattered small flowers and plants effect. In the 3rd distribution device, powder is by the control of blanking roller, after the premixed of reciprocating sieve, then falls to the first and second distribution devices and descends on powder or in its gap, because descended powder is less, under the large belt effect of material extrusion, can form hachure. The 4th powder that distribution device descends forms certain thickness bisque successively to pile the mode adding equally, under Action of Gravity Field, arrive tripper, under the effect of tripper, powder is divided into two parts, a part directly falls along the sloping baffle of tripper, and another part arrives reciprocating sieve along baffle plate, after sieving, falls, two parts powder all falls to first, second and third distribution device and descends on powder or in its gap, fills space as fabric. Last micro mist layer is fixed by grid, sends into press die cavity, then fills into original washing powder, compressing, dry, burn till, and edging, polishing, makes natural jade-like matter stone texture polished brick in porcelain character finished product.
For realizing second goal of the invention, employing be by above-mentioned steps produce natural jade-like matter stone texture polished brick in porcelain character.
As further technical scheme, first, second and third and four distribution devices have all adopted reciprocating sieve, first and the 3rd distribution device mainly form lines texture, i.e. so-called " line " texture, the first distribution device is arranged thick lines, the 3rd distribution device completes hachure; The second distribution device is used to form graininess design of scattered small flowers and plants texture, i.e. so-called " point " texture; The 4th distribution device forms large-scale blocky, for the space of powder before filling and leading up, i.e. and so-called " face " texture; Comprehensive different formulations and color micro mist material, reciprocating sieve and the different texture arranging, finally can obtain the comprehensive fade effect of " point-line-face " combination. Traditional distributing technique counterpoise point is conceived to distribution or the color gradient of lines texture, and the present invention is the significant innovation to traditional distributing technique to " point-line-face " omnibearing gradual-change mode on full wafer brick.
As further technical scheme, described micro mist material is different formulations and color powder, low temperature formula powder and high temperature formula powder in first, second and third and four distribution devices powder used, are all introduced, but in different device, the low temperature of powder used and high temperature formulation ratio, color all change, low temperature formula powder is mainly " transparent material+colorant ", be used to form the beautiful texture of high emulation, high temperature formula powder is mainly " high temperature material+colorant ", the translucent environment forming taking low temperature formula powder is as carrier, for highlighting its color lines or grain texture.
As further technical scheme, two tremie pipes in described A equipment, the sloping baffle angle of two tremie pipes below is adjustable, can control speed and the blanking position of the blanking of A equipment by the adjusting of this angle, thereby forms random changeable texture, the angle of inclination of two sloping baffles is α, mobility scale is at 60 ° ~ 80 °, and two sloping baffle angle differences are φ, and mobility scale is at 0 ° ~ 20 °, preferably, the mobility scale of φ is at 10 ° ~ 15 °. By the adjusting of α and φ angle, can control respectively the speed of two tremie pipe blankings and the position that powder falls, along with the change of φ angle, the impulsive force that powder that two tremie pipe descends falls is changed, and the texture that forms lines is full of variety.
As further technical scheme, can realize broad-brush tomography distribution by changing the grain pattern of carved leather belt, by controlling the speed of service of B equipment descends powder amount and carved leather belt, the also texture pattern of capable of regulating thick lines on full sized brick.
As further technical scheme, the powder ball that the second distribution device is successively piled up formation falls on bending bar shaped pipe to be broken up, arrive on the 3rd horizontal driving belt through reciprocating sieve again, pounding first device through zigzag front end descends on powder or in gap, form irregular particle design of scattered small flowers and plants effect, the effect of breaing up that powder gravity forms in conjunction with bending bar shaped pipe can make the orientation of powder ball particle more random, does not arrange along fixing direction, and graininess texture is more natural. Due to bending bar shaped pipe undulate in the horizontal direction of advancing perpendicular to the large belt of material extrusion, powder is because self gravitation falls on bar shaped pipe, part is broken up at crest place, part is broken up at trough place, change the original descent path of powder, thereby the position that obtains random distribution, therefore in the present invention, the design of bending bar shaped pipe has significant contribution to the natural effect of graininess texture.
As further technical scheme, the horizontal driving belt front end in the second distribution device is arranged to zigzag, can make powder ball after precompressed can not fall with monoblock form, but be divided into shallow bid powder ball, is of value to the uniformity of blanking.
As further technical scheme, the large belt of material extrusion is made up of two sections of horizontal belt assemblings, two sections of horizontal belt in the vertical directions have a difference in height, two sections of horizontal belt junctions adopt the transition of inclination rossing, this inclination rossing and the large belt direction of advance of material extrusion angle are θ, mobility scale be (90 ° ~ 150 °]. The 3rd powder that distribution device descends is less, on reciprocating sieve arrives the first and second powders that distribution device descends or in gap, utilize the inclined height of two sections of horizontal belt junctions of the large belt of material extrusion poor with self gravitation effect, can make it to form hachure texture.
As further technical scheme, tripper in the 4th distribution device assembles by polylith sloping baffle level is coaxial, arranged crosswise, and baffle plate is divided into two classes and arranges, the horizontal direction of advance angle of one class baffle plate lower limb and the large belt of material extrusion is β, mobility scale be [45 ° ~ 90 °) acute angle; The horizontal direction of advance angle of one class baffle plate lower limb and the large belt of material extrusion is ω, mobility scale be (90 ° ~ 135 °] obtuse angle. Two class baffle plate cross arrangements, but cross arrangement mode is changeable, as can one be that acute angle is arranged, and then one is obtuse angle layout; Also can be every two be that acute angle is arranged, more then one be obtuse angle layout etc. Arranged crosswise can make powder not arrange along fixing direction, has increased the moulding free degree of powder ball, simultaneously in conjunction with the premix effect of reciprocating sieve, realizes the double effects of the variation of powder ball shape and color gradient. In prior art, powder directly falls on main belt or through reciprocating sieve to fall after forming certain thickness bisque again, it is the innovation design of the technical program that tripper is set between reciprocating sieve and bisque, and the design of tripper and assembling do not have yet can reference technology enlightenment.
The beneficial effect that the present invention adopts technique scheme to reach is as follows: the present invention is by the micro mist material of apply in a flexible way different colours and formula, in conjunction with reciprocating sieve and distributing technique, realize " point-line-face " omnibearing fade effect, give pattern texture abundant stereovision, this comprehensive gradual-change mode greatly surmounts traditional polished bricks can only realize subregion gradual-change mode, more diversification on pattern level, texture is more natural, has catered to the changeable characteristic of natural stone texture. Creatively introduce tripper and bending bar shaped pipe simultaneously, make powder under gravity and tripper double action, obtain random powder arragement direction and powder dropping amount, bending bar shaped pipe can make powder obtain the position of random distribution, lines and particles no longer are arranged along fixing direction, changed stiff stiff artificial trace in the past. Control the angle of tremie pipe swing speed and timely adjustment baffle plate, can make micro mist fall with different impact dynamics under Action of Gravity Field, in conjunction with the material effect of wrapping up in of rossing, can make pattern because the impact of powder obtains beyond thought variation texture, increase the stereovision of gradual change between multiple color simultaneously. Comprehensive adjustment blanking roller powder dropping amount and belt transfer rate, realize flexibly the variation of pattern decorative effect, make the prepared natural jade-like matter stone texture polished brick in porcelain character of the present invention there is stone texture more true to nature, beautiful texture is strong, train of thought nature, levels are rich, color gradient is proper, more presses close to aesthetic feeling and the intension of lithotome.
Brief description of the drawings
Fig. 1 is the cloth system schematic side view of natural jade-like matter stone texture polished brick in porcelain character of the present invention.
Fig. 2 is the schematic top plan view of the two tremie pipes of cloth system of natural jade-like matter stone texture polished brick in porcelain character of the present invention.
Fig. 3 is the schematic top plan view of the bending bar shaped pipe of cloth system of natural jade-like matter stone texture polished brick in porcelain character of the present invention.
Fig. 4 is the schematic top plan view of the cloth system tripper of natural jade-like matter stone texture polished brick in porcelain character of the present invention.
Detailed description of the invention
As shown in Figure 1, the production method concrete operation step of natural jade-like matter stone texture polished brick in porcelain character of the present invention is as follows:
A equipment and B equipment in the first distribution device start simultaneously, B equipment different colours and formula powder are by the control of blanking roller, fall on the first horizontal driving belt, drop on reciprocating sieve through successively piling to add, after the preliminary immixture of reciprocating sieve, arrive the sloping baffle of carved leather belt top, meanwhile, powder in two tremie pipes in A equipment, fall on B powder that equipment descends or in its gap by the baffle plate of differing tilt angles respectively, one of them sloping baffle horizontal sextant angle of A equipment is 65 °, and another sloping baffle horizontal sextant angle is 80 °. A equipment and B powder that equipment descends all arrive the gap at rossing and carved leather belt turning, form preliminary mixing, then by rossing, mixed powder are entrained in the gap of carved leather belt and the large belt of material extrusion, form thick lines texture.
In the second distribution device, powder forms the bed of material successively to pile the mode adding equally, under Action of Gravity Field, fall on bending bar shaped pipe, in conjunction with powder gravity and bar shaped tube shape, powder is played to the effect of breaing up, under again after the preliminary premix of reciprocating sieve to the 3rd horizontal driving belt, move with less speed owing to controlling the 3rd horizontal driving belt, make powder be formed certain thickness powder ball, again after the precompressed of precompressed roller, zigzag front cutting by the 3rd horizontal driving belt becomes fritter powder ball, falls on the first powder that distribution device descends or in its gap.
The 3rd powder amount that distribution device descends is less, after the preliminary premix of reciprocating sieve, arrive on the first and second powders that distribution device descends or in its gap, utilize the inclined height of two sections of horizontal belt junctions of the large belt of material extrusion poor with self gravitation effect, can make it to form hachure texture. The large belt direction of advance of inclination rossing and material extrusion angle theta is 135 °.
In the 4th distribution device, different formulations and color powder fall on the 4th horizontal driving belt, form certain thickness bisque through heap successively after adding, bisque freely falling body is to tripper, under the effect of tripper, part powder directly falls along sloping baffle, another part powder enters reciprocating sieve along sloping baffle, and two parts powder all falls on powder that first, second and third distribution device descends or in its gap. Last micro mist layer is fixed by grid, sends into press die cavity, then fills into original washing powder, compressing, dry, burn till, and edging, polishing, makes natural jade-like matter stone texture polished brick in porcelain character finished product.
Above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit; although the present invention is had been described in detail with reference to preferred embodiment; those of ordinary skill in the field are to be understood that; still can modify or part technical characterictic is equal to replacement the detailed description of the invention of invention; and not departing from the spirit of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope of request protection of the present invention.

Claims (8)

1. a production method for natural jade-like matter stone texture polished brick in porcelain character, is characterized in that, comprises the steps:
A) the first distribution device is divided into A and two blanking equipments of B, A equipment and B equipment start simultaneously, in B equipment, different formulations and color powder are through successively piling and add, the bisque forming passes through reciprocating sieve, fall to again the sloping baffle of carved leather belt top, A equipment is two tremie pipes that can swing back and forth, swaying direction is perpendicular to the direction of advance of the large belt of material extrusion, powder passes through sloping baffle, under B equipment institute, in powder landing, arrive its gap or on, pool mixed powder with B powder that equipment descends, by the material effect of wrapping up in of rossing, entrain in the gap of carved leather belt and the large belt of material extrusion, form comparatively roomy thick lines texture,
B) bending bar shaped pipe is set above reciprocating sieve, the second distribution device powder falls on bending bar shaped pipe, in conjunction with powder gravity, make bending bar shaped pipe work to powder the effect of breaing up, after reciprocating sieve, arrive on horizontal driving belt, form bisque, after precompressed, fall on the large belt of material extrusion through zigzag front end, form design of scattered small flowers and plants grain texture;
C) the 3rd distribution device blanking is less, after the preliminary premix of reciprocating sieve, arrive on the first and second powders that distribution device descends or in its gap, utilize the inclined height of two sections of horizontal belt junctions of the large belt of material extrusion poor with self gravitation effect, can make it to form hachure texture;
D) the 4th distribution device powder is through tripper sub-material, and part powder is crossed reciprocating sieve after sub-material, and another part powder directly falls along sloping baffle after sub-material, and two parts powder all falls on powder that first, second and third distribution device descends or in its gap;
E) last micro mist layer is fixed by grid, sends into press die cavity, then fills into original washing powder, compressing, dry, burn till, and edging, polishing, makes natural jade-like matter stone texture polished brick in porcelain character finished product.
2. the production method of a kind of natural jade-like matter stone texture polished brick in porcelain character according to claim 1, is characterized in that, tripper described in step d) assembles by polylith sloping baffle level is coaxial, arranged crosswise; Described sloping baffle be divided into two classes arrange, the horizontal direction of advance angle of a class sloping baffle lower limb and the large belt of material extrusion be [45 °~90 °) acute angle; The horizontal direction of advance angle of one class sloping baffle lower limb and the large belt of material extrusion be (90 °~135 °] obtuse angle.
3. the production method of a kind of natural jade-like matter stone texture polished brick in porcelain character according to claim 1, it is characterized in that, two tremie pipes in described A equipment, respectively there is a sloping baffle that angle is adjustable two tremie pipes below, can control speed and the blanking position of the blanking of A equipment by the adjusting of angle, thereby form random changeable texture, the angle of inclination of two sloping baffles is at 60 °~80 °.
4. the production method of a kind of natural jade-like matter stone texture polished brick in porcelain character according to claim 3, is characterized in that, described two sloping baffle angle differences are 0 °~20 °.
5. the production method of a kind of natural jade-like matter stone texture polished brick in porcelain character according to claim 3, is characterized in that, described two sloping baffle angle differences are 10 °~15 °.
6. the production method of a kind of natural jade-like matter stone texture polished brick in porcelain character according to claim 1, it is characterized in that, the large belt of described material extrusion is made up of two sections of horizontal belt assemblings, two sections of horizontal belt in the vertical directions have a difference in height, two sections of horizontal belt junctions adopt the transition of inclination rossing, this inclination rossing and the large belt direction of advance of material extrusion angle be (90 °~150 °].
7. the production method of a kind of natural jade-like matter stone texture polished brick in porcelain character according to claim 1, it is characterized in that, can realize broad-brush tomography distribution by changing the grain pattern of carved leather belt, by controlling the speed of service of B equipment descends powder amount and carved leather belt, the also texture pattern of capable of regulating thick lines on full sized brick.
8. according to claim 1~7 arbitrary described prepared natural jade-like matter stone texture polished brick in porcelain character of production method.
CN201410342260.7A 2014-07-18 2014-07-18 A kind of natural jade-like matter stone texture polished brick in porcelain character and production method thereof Active CN104149185B (en)

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