CN101885205A - Equipment and method for producing polished ceramic tiles - Google Patents

Equipment and method for producing polished ceramic tiles Download PDF

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Publication number
CN101885205A
CN101885205A CN2009101431051A CN200910143105A CN101885205A CN 101885205 A CN101885205 A CN 101885205A CN 2009101431051 A CN2009101431051 A CN 2009101431051A CN 200910143105 A CN200910143105 A CN 200910143105A CN 101885205 A CN101885205 A CN 101885205A
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China
Prior art keywords
belt
powder
lines
distributing
micro mist
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CN2009101431051A
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Chinese (zh)
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CN101885205B (en
Inventor
叶德林
简润桐
李曙明
陈永锋
陈国全
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Guangdong Summit Ceramics Co., Ltd.
Guangdong Xinmingzhu Ceramic Group Co Ltd
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Guangdong Xinmingzhu Ceramic Group Co Ltd
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Publication of CN101885205A publication Critical patent/CN101885205A/en
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Abstract

The invention relates to equipment and a method for producing polished ceramic tiles. A process for distributing a flaky grain material and a random line material is provided on the basis of a conventional surface-down micro powder secondary material distributing technology. The material distributing technology is different from other material distributing technology and is characterized by realizing simultaneous distribution of the flaky grain material, the line material and the micro powder material to form ceramic tile products which have better natural stone texture by adopting multilevel secondary belts, rolling a powder material and extruding the powder material by a sloping plate positioned at an outlet of the powder material, and combining the line material distributing process. The ceramic tiles prepared by the invention have thin, clear and consistent stone texture imitated lines; figures and patterns on the surface of the ceramic tiles have different sizes, irregular shapes, and natural shade transition and random variation of color gradation among blocks; and simultaneously, the grain direction of the surface of the tiles can be changed by arbitrarily adjusting the slope of bulk and lines of the ceramic tile boards, and the produced ceramic tiles have the advantages of strong overall quality feeling, rich texture, natural, variable and smooth lines and figures, three-dimensional beauty and rich connotation.

Description

A kind of production equipment of polished brick in porcelain character and method thereof
Technical field
The present invention relates to the Imitation Rock Porcelain Tiles production technical field, more specifically saying so relates to ceramic polished tile micro mist cloth Apparatus and method for.
Background technology
Existing ceramic polished tile micro mist cloth technology is developed many new kinds on the basis of instead beating the micro mist cloth technology, comprise natural-like stone lines cloth technology.Existing natural-like stone lines micro mist cloth technology is used micro mist granulation, particulate material cloth technology simultaneously, adopt three-dimensional particle to replenish and enrich the plate face, has decorative effect preferably, but still can't form imitative bag lines true to nature, and what adopt is grid cloth technology, inevitably can stay the grid vestige at the brick face.For this reason, need to break through on existing micro mist cloth basis, carry out more effectively micro mist and lines distributing mode, avoid staying the grid vestige, make brick face effect more near lithotome, imitative bag lines are more tiny, clear, coherent, possess the solid panel face effect of levels are rich.
Summary of the invention
Purpose of the present invention is exactly the production equipment of a kind of polished brick in porcelain character of providing for the deficiency that solves prior art.This equipment can realize that brick face floral designs are not of uniform size, color is variant between out-of-shape and piece and the piece, the sheet micro powder granule effect of the structure that has levels of change at random, can realize the imitative effect that the bag lines are tiny, clear, coherent, transition is natural again, form brand-new ceramic tile micro mist cloth method.Simultaneously, adjust the grain direction that center angle between main belt and the secondary belt promptly can change the brick face, satisfy the different aesthetic requirement of consumer.
Another object of the present invention provides a kind of method of producing the ceramic polished tile micro mist cloth equipment with above-mentioned effect of using.
The technical scheme that the present invention is adopted for its technical problem of solution is: a kind of production equipment of polished brick in porcelain character, it comprises the mainframe and the secondary frame of adjacent setting, wherein main frame sets up main belt, main belt top is provided with grid, secondary frame is established secondary belt transmission device, the and then main belt of the port of export of secondary belt transmission device, and be provided with the swash plate that is used to push powder, and, in the swash plate back upper place one nip drum is arranged, nip drum is positioned at the upper right side of port of export swash plate, and the top of nip drum is provided with the fabric cloth materials device, and secondary belt transmission device is provided with particulate material distribution device and lines material distribution device from right to left in regular turn.
This pair belt transmission device is to be combined by two sections or multistage ordinary straps, comprises interconnective secondary belt one and secondary belt two, the and then main belt of the port of export of secondary belt one.
Can have angle between main belt and the secondary belt transmission device, this angle is spent less than 45 about being.
A kind of production method of polished brick in porcelain character is characterized in that: at first, with the sheet-like particle material by under the particulate material distribution device to secondary belt two, form a section, the sheet micro powder granule zone of being interrupted; Lines material blanking device floats in the air the powder in the hopper and drops on the sheet micro powder granule; After being transferred to secondary belt one, the fabric cloth materials device continues lining down on above-mentioned powder is piled up; Secondary belt one is delivered to the below of nip drum with micro mist, and the extruding by nip drum flattens powder; When being transported to mainframe by secondary frame, port of export place is pushed powder through swash plate, and the line powder between section and the section is extruded and forms imitative bag lines tiny, clear, that link up; The micro mist lining that was extruded is delivered on the main belt, by main belt the micro mist lining is delivered under pin type grid, descends every pin type grid, and the micro mist lining is covered, and powder is delivered on the hydraulic press die cavity, finishes the back-pressure secondary material distributing.
The beneficial effect that the present invention adopts technique scheme to reach is:
The present invention instead beats on the basis of micro mist secondary material distributing technology existing, increases the sheet-like particle material and reaches lines distributing technique at random.The sheet material that stepwise operation by sheet-like particle blanking device and lining blender will have layer structure is distributed on the particulate material belt by designing requirement, form a section, the sheet-like particle micro mist zone of being interrupted; In conjunction with lines distributing technique at random, pattern fabrics on the spreading, pressing and the wriggling of secondary belt outlet powder and the extruding of swash plate by nip drum highlight imitative bag lines tiny, clear, that link up; Above-mentioned a few person combines, the texture of preparing can be realized the effect that imitative bag lines are tiny, clear, link up, and can reach again that pattern magnitude differs, the shade difference transition sheet micro powder granule effect of structure that has levels naturally between out-of-shape and piece and the piece.
Description of drawings
Fig. 1 is the production equipment structural representation of polished brick in porcelain character of the present invention;
Fig. 2 is the angle schematic top plan view of turning back of secondary belt of the present invention and main belt centerline.
[figure number explanation]
1, mainframe; 2, secondary frame; 3, grid; 4, fabric cloth materials device; 5, lines material distribution device; 6, particulate material distribution device; 7, main belt; 8, secondary belt one; 9, secondary belt two; 10, nip drum; 11, swash plate; 13, angle; 20, secondary belt transmission device; 41, hopper; 42, following feed roller; 43, batch mixing plane belt; 201, the port of export.
The specific embodiment
Below, in conjunction with the accompanying drawings the embodiment of the invention is further specified.As shown in Figure 1, a kind of production equipment of polished brick in porcelain character, it comprises the mainframe 1 and the secondary frame 2 of adjacent setting, wherein mainframe 1 is established main belt 7, main belt 7 tops are provided with grid 3, secondary frame 2 is established secondary belt transmission device 20, this pair belt transmission device can be to be combined by two sections or multistage ordinary straps, in the present embodiment, this pair belt transmission device 20 comprises interconnective secondary belt 1 and secondary belt 29, the and then main belt 7 of the port of export 201 of secondary belt transmission device 20, and be provided with the swash plate 11 that is used to push powder, and, in swash plate 11 back upper places one nip drum 10 is arranged, nip drum 10 is positioned at the upper right side of the port of export 201 swash plates, fabric cloth materials device 4 belows, the left of secondary belt 29.Secondary belt one 8 ports of export 201 have swash plate 11, execute on one 8 of the secondary belts and be furnished with one or more layers thin layer powder, when thin layer powder front end is come the swash plate at port of export place, just rest on the swash plate place, secondary belt 1 continues the thin layer powder is sent to the swash plate place, the thin layer powder just at swash plate place extruding powder, is piled up the formation lines.
The top of secondary belt 29 is provided with particulate material distribution device 6 and lines material distribution device 5 from right to left in regular turn.The top of nip drum 10 is provided with fabric cloth materials device 4.Fabric cloth materials device 4 comprises hopper 41, down feed roller 42 and batch mixing plane belt 43,3-4 down feed roller with under the micro mist of the multiple color in the lining bucket on the belt of batch mixing plane, through batch mixing plane belt the micro mist material is rendered on the secondary belt two again.The blanking amount by adjusting down feed roller and the rotating speed of batch mixing plane belt can be adjusted the mixability of micro mist material.
In addition, as shown in Figure 2, can have angle 13 between main belt 7 and the secondary belt transmission device 20, this angle is spent less than 45 about being.Described main belt and secondary belt transmission device can be adjusted the angle of turning back of center line, the angular range of turning back is that the right and left is less than 45 degree, by adjusting the angle of turning back of main belt and secondary belt transmission device center line, promptly can change the grain direction of brick face, satisfy the different aesthetic requirement of consumer.
The production method of a kind of polished brick in porcelain character of the present invention, be in traditional micro mist pattern fabrics, bed material secondary material distributing and instead beat the micro mist cloth process modification, at first with the sheet-like particle material by the particle hopper form to the secondary belt transmission device under directly a section, the discontiguous area of powder accumulation; One or more layers thin layer powder of spreading on above-mentioned powder; On this, executing cloth micro mist pattern fabrics then, adopting cylinder that powder is gently flattened, powder is being pushed, highlighting the lines effect by wriggling and swash plate at secondary belt exit powder; Pass through main belt at last, be delivered to after pin type grid covers at the micro mist lining and finish the back-pressure secondary material distributing in the hydraulic press die cavity.
The production equipment specific operation process of a kind of polished brick in porcelain character of the present invention is as follows:
At first, with the sheet-like particle material by particulate material distribution device 6 times to secondary belt 29, form a section, the sheet micro powder granule zone of being interrupted; Lines material blanking device 5 floats in the air the powder in the hopper and drops on the sheet micro powder granule;
After being transferred to secondary belt 1, fabric cloth materials device 4 continues lining down on above-mentioned powder is piled up; Secondary belt one is delivered to the below of nip drum 10 with micro mist, and the extruding by nip drum flattens powder; When being transported to mainframe 1 by secondary frame 2, the exit is pushed through 11 pairs of powders of swash plate, and the line powder between section and the section is extruded and forms imitative bag lines tiny, clear, that link up;
The micro mist lining that was extruded is delivered on the main belt 1, by main belt 1 the micro mist lining is delivered to every pin type grid 3 times, descends every pin type grid 3, and the micro mist lining is covered, and powder is delivered on the hydraulic press die cavity, finishes the order of back-pressure secondary material distributing.
Technology contents of the present invention and technical characterstic the sixth of the twelve Earthly Branches disclose as above, yet the personage who is familiar with this technology still can do various replacement and the modifications that do not deviate from this case invention spirit based on announcement of the present invention.Therefore, protection scope of the present invention should be not limited to those disclosed embodiments, and should comprise various do not deviate from replacement of the present invention and modifications, and is contained by following claim.

Claims (4)

1. the production equipment of a polished brick in porcelain character, it is characterized in that, it comprises the mainframe (1) and the secondary frame (2) of adjacent setting, wherein mainframe (1) is established main belt (7), main belt (7) top is provided with grid (3), secondary frame (2) is established secondary belt transmission device (20), the and then main belt of the port of export (201) (7) of secondary belt transmission device (20), and be provided with the swash plate (11) that is used to push powder, and, in swash plate (11) back upper place one nip drum (10) is arranged, nip drum (10) is positioned at the upper right side of the port of export (201) swash plate, the top of nip drum (10) is provided with the fabric cloth materials device, and secondary belt transmission device (20) is provided with particulate material distribution device (6) and lines material distribution device (5) from right to left in regular turn.
2. the production equipment of a kind of polished brick in porcelain character as claimed in claim 1, it is characterized in that, this pair belt transmission device (20) is to be combined by two sections or multistage ordinary straps, comprise interconnective secondary belt one (8) and secondary belt two (9), the and then main belt of the port of export (201) of secondary belt one (8).
3. the production equipment of a kind of polished brick in porcelain character as claimed in claim 1 is characterized in that, has angle (13) between main belt (7) and the secondary belt transmission device (20), and this angle (13) is spent less than 45 about being.
4. the production method of a polished brick in porcelain character is characterized in that:
At first, with the sheet-like particle material by particulate material distribution device (6) down to secondary belt two (9), form a section, the sheet micro powder granule zone of being interrupted; Lines material blanking device (5) floats in the air the powder in the hopper and drops on the sheet micro powder granule;
After being transferred to secondary belt one (8), fabric cloth materials device (4) continues lining down on above-mentioned powder is piled up; Secondary belt one is delivered to the below of nip drum (10) with micro mist, and the extruding by nip drum flattens powder; When being transported to mainframe (1) by secondary frame (2), the port of export (201) is located through swash plate (11) powder to be pushed, and the line powder between section and the section is extruded and forms imitative bag lines tiny, clear, that link up;
The micro mist lining that was extruded is delivered on the main belt (7), by main belt (7) the micro mist lining is delivered under pin type grid (3), descends every pin type grid (3), and the micro mist lining is covered, and powder is delivered on the hydraulic press die cavity, finishes the back-pressure secondary material distributing.
CN2009101431051A 2009-05-14 2009-05-14 Equipment and method for producing polished ceramic tiles Active CN101885205B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN101885205B CN101885205B (en) 2011-11-02

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248595A (en) * 2011-07-16 2011-11-23 广东东鹏陶瓷股份有限公司 Material distributing method and equipment of polished tiles
CN102303358A (en) * 2011-09-19 2012-01-04 杭州诺贝尔集团有限公司 Method for producing polished tile simulating texture of natural stone
CN102303357A (en) * 2011-09-05 2012-01-04 佛山市河之舟机电有限公司 Material distribution method and device for production of ceramic tile
CN102303356A (en) * 2011-09-05 2012-01-04 佛山市河之舟机电有限公司 Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof
CN102416655A (en) * 2011-10-26 2012-04-18 严苏景 Material distribution method and device for producing ceramic tile with criss-cross texture effect
CN102555037A (en) * 2012-01-16 2012-07-11 广东新明珠陶瓷集团有限公司 Method and device for producing tile cloth with natural crack effect of stone
CN102773912A (en) * 2011-05-13 2012-11-14 江西斯米克陶瓷有限公司 Tablet line flower fabric technology for vitrified tiles
CN102862219A (en) * 2012-09-28 2013-01-09 广东汇亚陶瓷有限公司 Production method and equipment of porcelain micro powder polished brick
CN103817786A (en) * 2013-09-07 2014-05-28 梁迪源 Method and equipment for distributing ceramic through multiple times of pre-pressing moulding
CN104275739A (en) * 2013-07-11 2015-01-14 杨晓东 Distributing device of skip for producing ceramic wall and floor tiles
CN105058566A (en) * 2015-06-29 2015-11-18 佛山市东鹏陶瓷有限公司 Ceramic tile powder distribution method
CN105328782A (en) * 2015-10-22 2016-02-17 广东宏陶陶瓷有限公司 Ceramic polished brick and production method and production line of ceramic polished brick
CN105500512A (en) * 2014-09-22 2016-04-20 江西斯米克陶瓷有限公司 Distributing technology simulating crystal granite by vitrified tiles
CN110418701A (en) * 2017-03-09 2019-11-05 萨克米伊莫拉机械合作社合作公司 For manufacturing the device and method of ceramic

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200991942Y (en) * 2006-11-24 2007-12-19 刘建平 Device for preparing grains by steering layout of synthesized stone
CN201092084Y (en) * 2007-07-30 2008-07-30 霍翼星 Peripheral combined type ornamentation material distributing device of ceramic automatic brick press

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102773912A (en) * 2011-05-13 2012-11-14 江西斯米克陶瓷有限公司 Tablet line flower fabric technology for vitrified tiles
CN102248595A (en) * 2011-07-16 2011-11-23 广东东鹏陶瓷股份有限公司 Material distributing method and equipment of polished tiles
CN102303357A (en) * 2011-09-05 2012-01-04 佛山市河之舟机电有限公司 Material distribution method and device for production of ceramic tile
CN102303356A (en) * 2011-09-05 2012-01-04 佛山市河之舟机电有限公司 Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof
CN102303356B (en) * 2011-09-05 2013-06-19 佛山市河之舟机电有限公司 Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof
CN102303357B (en) * 2011-09-05 2013-06-26 佛山市河之舟机电有限公司 Material distribution method and device for production of ceramic tile
CN102303358A (en) * 2011-09-19 2012-01-04 杭州诺贝尔集团有限公司 Method for producing polished tile simulating texture of natural stone
CN102416655A (en) * 2011-10-26 2012-04-18 严苏景 Material distribution method and device for producing ceramic tile with criss-cross texture effect
CN102555037A (en) * 2012-01-16 2012-07-11 广东新明珠陶瓷集团有限公司 Method and device for producing tile cloth with natural crack effect of stone
CN102862219A (en) * 2012-09-28 2013-01-09 广东汇亚陶瓷有限公司 Production method and equipment of porcelain micro powder polished brick
CN104275739A (en) * 2013-07-11 2015-01-14 杨晓东 Distributing device of skip for producing ceramic wall and floor tiles
CN103817786A (en) * 2013-09-07 2014-05-28 梁迪源 Method and equipment for distributing ceramic through multiple times of pre-pressing moulding
CN103817786B (en) * 2013-09-07 2016-08-17 梁迪源 A kind of multiple-prepressing moulding ceramic distributing method and equipment thereof
CN105500512A (en) * 2014-09-22 2016-04-20 江西斯米克陶瓷有限公司 Distributing technology simulating crystal granite by vitrified tiles
CN105058566A (en) * 2015-06-29 2015-11-18 佛山市东鹏陶瓷有限公司 Ceramic tile powder distribution method
CN105058566B (en) * 2015-06-29 2017-07-28 佛山市东鹏陶瓷有限公司 A kind of distributing method of ceramic brick powder lot
CN105328782A (en) * 2015-10-22 2016-02-17 广东宏陶陶瓷有限公司 Ceramic polished brick and production method and production line of ceramic polished brick
CN110418701A (en) * 2017-03-09 2019-11-05 萨克米伊莫拉机械合作社合作公司 For manufacturing the device and method of ceramic

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