CN102303356B - Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof - Google Patents
Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof Download PDFInfo
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- CN102303356B CN102303356B CN 201110260590 CN201110260590A CN102303356B CN 102303356 B CN102303356 B CN 102303356B CN 201110260590 CN201110260590 CN 201110260590 CN 201110260590 A CN201110260590 A CN 201110260590A CN 102303356 B CN102303356 B CN 102303356B
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Abstract
The invention discloses a material distribution method for forming longitudinal and transverse lines on the surface of a polished tile and a device thereof. A micro powder surface material on a conveyor belt is enabled to form a powder bock separating space, a line powder material is fed on the surface of the micro powder surface material through a longitudinal line material feeder, the micro powder surface material is pushed and extruded longitudinally by a powder material pushing and extruding mechanism which forms longitudinal lines in order to form longitudinal line textured patterns in a the micro powder surface material layer, the micro powder surface material layer is then separated on a relay belt by means of the velocity difference between the relay belt and the conveyor belt in order to form irregular transverse powder blocks and spaces, afterwards, a layer of powder material forming transverse lines are distributed thereon, the micro powder surface material is restored by extrusion on a circulating belt of a material distribution machine by means of the velocity difference between the relay belt and the circulating belt of the material distribution machine, the powder material, which is sandwiched between the transverse powder block spaces and forms the transverse lines, is extruded to be stacked as the transverse lines, at this moment, stone line-simulating textures, which are crossed, are generated in the micro powder surface material on the surface of the conveyor belt.
Description
Technical field
The present invention relates to produce secondary material distributing method and the equipment thereof that ceramic wall and floor bricks uses, particularly form secondary material distributing method and the equipment thereof of the ceramic polished brick of lines in length and breadth at the brick face.
Background technology
At present, produce secondary material distributing method and the equipment thereof that there is the ceramic polished brick of hachure decorative pattern on the surface, have the dry powder of employing stamp, plate moulding, the extruding of free blanking to pile up decorative pattern, vertical blanking etc.The present anti-bag line image that micro mist secondary material distributing technology can have been copied out various ways of beating.But the decorative pattern that plate moulding, free blanking are piled up is mainly reflected in the form of agglomerate annular closed, and close thin lines are less.And adopt belt to be mainly reflected in straight, parallel, fine and closely woven aspect with rebound extruding lines with the lines decorative pattern that vertical blanking forms, and be difficult to form the lines that vertically intersect.Need a kind of new apparatus for distributing of exploitation and method thereof, can form crisscross lines at the polished bricks face, make polished bricks product designs and varieties more diversified.
Summary of the invention
The invention provides and a kind ofly form distributing method and the equipment thereof of lines in length and breadth at the polished bricks face, in order to produce existing vertical intersection, have again straight laterally, stone texture-like polished bricks that lines are fine and closely woven, satisfy the consumer to the demand of different floral designs, and can the faster easier new floral designs of changing the line of production.
the technical solution adopted for the present invention to solve the technical problems is: with under bottom line micro mist material on the belt conveyor face (here, the bottom line powder is dispensable, do not mention the bottom line powder on all authority claim), the micro mist fabric is mixed through micro mist fabric loader, under (device of powder agglomates clearance space comprises carved leather belt to the device that can form the powder agglomates clearance space, patterned roller, template, plane belt etc.), on the bottom line micro mist material that forms under the micro mist fabric of powder agglomates clearance space on belt conveyor, then, cloth one deck forms the powder of vertical lines again on the micro mist fabric.One group of powder dipper crowding gear that forms vertical lines is arranged on belt conveyor, and its length direction becomes 60 degree to 80 degree capable of regulating angles with the belt conveyor direction of transfer.Form the roller bearing that the loopback shuttling movement is arranged on the powder dipper crowding gear of vertical lines, roller bearing can rotate.Pneumatic linear actuator drives the loopback rail bracket and descends, roller bearing is dropped to from a certain suitable height between 6 millimeters to 10 millimeters, belt conveyor surface, roller bearing rotates simultaneously, be subject to the effect of loopback driving-belt when roller bearing, from one side of belt conveyor along with the angle of belt conveyor transmission direction when belt conveyor laterally is flapped toward another side, utilize roller bearing will exceed roller bearing and belt conveyor identity distance from the micro mist fabric promote to be squeezed into a plane, line powder in micro mist fabric clearance space is pressed together, formed the vertical line texture.Because belt conveyor moves forward, and the direction of motion of roller bearing becomes 60 degree to 80 degree degree capable of regulating angles with the belt conveyor direction of transfer, as long as adjust the angle of angle and the lateral movement velocity of roller bearing, just can make roller bearing push the roller mark of micro mist fabric and belt conveyor direction of transfer near the right angle.When roller bearing moved to the another side of belt conveyor, pneumatic linear actuator rose the lifting of loopback rail bracket with roller bearing, leave the micro mist precoat on the belt conveyor face, drive its snap back motion by the loopback transmission, then pneumatic linear actuator orders about the decline of loopback rail bracket, sends roller bearing back to original original position.Repeat again to begin action.So shuttling movement all vertically promotes to be squeezed into a plane with all the micro mist fabrics on belt conveyor.The micro mist fabric that is vertically promoted to be squeezed into a plane is delivered on a transfer belt through the rebound of belt conveyor rear end, the velocity of rotation of transfer belt is faster than belt conveyor, and the micro mist fabric that is vertically promoted to be squeezed into a plane is pulled open by the transfer belt and forms irregular horizontal powder agglomates and clearance space.the x wire billot loader that is positioned at transfer belt top plants the powder that one deck forms cross-wise lines, the transfer belt will be pulled open into the micro mist fabric of irregular horizontal powder agglomates, deliver on the endless belt of material distributing machine together with the extruding swash plate after the line powder process transfer belt that is entrained in horizontal powder agglomates clearance space, because the velocity of rotation of transfer belt is faster than the velocity of rotation of endless belt, pulled open into the micro mist fabric of irregular horizontal powder agglomates, together with the apperance before being entrained in line powder on horizontal powder agglomates clearance space and being extruded tieback and closely pulling open, the line powder that is entrained in horizontal powder agglomates space is extruded and is piled into horizontal lines.At this moment, in the micro mist fabric on the endless belt face, crisscross imitative stone material lines texture has been arranged.Adjust the plane included angle between transfer belt and belt conveyor, material distributing machine endless belt, namely can obtain the angle of different crisscross lines.
its equipment includes frame, bottom line material loader, micro mist fabric loader, can form the device of powder agglomates clearance space, vertical line billot loader, belt conveyor, form the powder dipper crowding gear of vertical lines, rebound, the transfer belt, x wire billot loader, the extruding swash plate, the endless belt of material distributing machine, bottom line material loader, micro mist fabric loader and the device that can form the powder agglomates clearance space are located at the place ahead of belt conveyor, x wire billot loader is positioned at the top of transfer belt, endless belt, the transfer belt is connected staged to connect with belt conveyor, the junction of belt conveyor and transfer belt is provided with rebound, the junction of transfer belt and endless belt is provided with the extruding swash plate, the powder dipper crowding gear of vertical line billot loader and the vertical lines of formation is positioned at the rear of the device that can form the powder agglomates clearance space successively, and be positioned at the top of belt conveyor, the powder dipper crowding gear is located at a drive powder dipper crowding gear and is done on the device of horizontal loopback shuttling movement.
Described bottom line material loader, be positioned at belt conveyor foremost (take near that end of hydraulic forming machine as the rear end), comprise hopper part, blanking part, vibration screen part.Hopper is partly a casing class container, is used for storing micro mist bottom line material, and blanking is partly rotary cylinder, to screen cloth, vibrator is arranged on screen cloth under the micro mist bottom line material process cylinder in hopper, and the bottom line material is trickled down on belt conveyor uniformly through screen cloth.
Described micro mist fabric loader, be positioned at bottom line material loader the rear, can form the device of powder agglomates clearance space the top, comprise hopper part, blanking part, batch mixing part.Hopper is partly a casing class container, be used for storing the micro mist fabric, blanking is partly rotary cylinder, batch mixing partly comprise plane belt, micro mist fabric by under cylinder to the belt of batch mixing plane, batch mixing plane belt is with in the hopper to the device that can form the powder agglomates clearance space under the micro mist fabric.
The described device that can form the powder agglomates clearance space, is positioned at bottom line material loader rear, micro mist fabric loader below, the belt conveyor top at (comprising carved leather belt, patterned roller, template, plane belt etc.).Can form hopper is arranged above the device of powder agglomates clearance space, the micro mist fabric by under hopper to the device that can form the powder agglomates clearance space, by the device that can form the powder agglomates clearance space, the micro mist fabric is divided under the powder agglomates in gapped space on the bottom line material to the belt conveyor.
Described vertical line billot loader is positioned at rear, the belt conveyor top of the device that can form the powder agglomates clearance space, comprises hopper part, blanking part, vibration screen part.Hopper is partly a casing class container, be used for storing the micro mist material that forms vertical lines, blanking is partly rotary cylinder, the micro mist material of the vertical lines of formation in hopper through under cylinder to screen cloth, vibrator is arranged on screen cloth, and the micro mist material that forms vertical lines is trickled down on the micro mist fabric that vertical line texture pattern is arranged on belt conveyor uniformly through screen cloth.
Described belt conveyor is positioned at bottom line material loader, micro mist fabric loader, the device that can form the powder agglomates clearance space, vertical line billot loader, forms the below of the powder dipper crowding gear of vertical lines, the front upper place of transfer belt.Be a plane belt, the micro mist fabric that belt conveyor will promote through the powder dipper crowding gear that forms vertical lines to be squeezed into the plane is transported to the rebound of rear end.
The powder dipper crowding gear of the vertical lines of described formation and laterally the loopback circulating movement apparatus be positioned at vertical line billot loader rear, belt conveyor top, the powder dipper crowding gear that forms vertical lines is made of rotating driver and roller bearing, and rotating driver drives roller bearing and rotates.laterally the loopback circulating movement apparatus includes the loopback rail bracket, sliding part, pneumatic linear actuator, loopback driving-belt and motor, the loopback rail bracket is across on belt conveyor, sliding part is located on the loopback rail bracket and can be made the loopback shuttling movement along the loopback rail bracket, the loopback driving-belt arranges along the track track of loopback rail bracket, the motion of motor-driven loopback driving-belt, sliding part is fixedly connected with the loopback driving-belt, pneumatic linear actuator is connected between frame and loopback rail bracket, control the lifting of loopback rail bracket, rotating driver and roller bearing are located on sliding part, the length direction of roller bearing becomes 60 degree to 80 degree capable of regulating angles with the belt conveyor direction of transfer
Described rebound is a rectangular offset plate, is positioned at the rear end of belt conveyor, the front upper place of transfer belt, and rebound is responsible for connecting the rear end of belt conveyor and the front end of transfer belt, is used for the micro mist fabric on belt conveyor is transitioned into the transfer belt.
Described transfer belt is positioned at rebound below, the x wire billot loader below of belt conveyor rear end, the endless belt top of material distributing machine.The transfer belt is sloping plane, rear end belt, and between the endless belt of belt conveyor and material distributing machine, there is the extruding swash plate transfer belt rear end.
Described x wire billot loader is positioned at belt conveyor rear, transfer belt top, comprises hopper part, blanking part, vibration screen part.Hopper is partly a casing class container, be used for storing the micro mist material that forms cross-wise lines, blanking is partly rotary cylinder, the micro mist material that forms cross-wise lines in hopper through under cylinder to screen cloth, vibrator is arranged on screen cloth, and the micro mist material that forms cross-wise lines is trickled down on the micro mist fabric and clearance space of irregular horizontal powder agglomates on the transfer belt uniformly through screen cloth.
Described extruding swash plate is a rectangular offset plate, be positioned at the end of transfer belt slope section, the front upper place of material distributing machine endless belt, the extruding swash plate is responsible for connecting transfer belt and material distributing machine endless belt, is used for the quilt on the transfer belt is pulled open the endless belt that the micro mist fabric that forms clearance space is expressed to material distributing machine.
The endless belt of described material distributing machine is the plane belt that known secondary material distributing machine adopts usually.
Be sequentially with successively material grid pusher, base-material pusher and hydraulic forming machine at the rear of above-mentioned apparatus for distributing.
Described micro mist fabric grid pusher, be the micro mist fabric grid pusher that known secondary material distributing machine usually adopts, it is located at the second half section top of material distributing machine endless belt.
Described base-material pusher, be the base-material pusher that known secondary material distributing machine usually adopts.
Described hydraulic forming machine, be known ceramic adobe hydraulic forming machine.
The invention has the beneficial effects as follows:
Use the polished bricks of this distributing method and device fabrication thereof, its pattern effect is stable, and decorative pattern is easy to control, and changes and forms the powder agglomates formed powder ball shape of clearance space device and interval, can obtain the effect of different vertical line textures.Adjust the speed difference between transfer belt and belt conveyor, can obtain the cross-wise lines grain effect of different densities.Adjust the plane included angle between transfer belt and belt conveyor, material distributing machine endless belt, namely can obtain the angle of different crisscross lines.Can a tractor serves several purposes, reduced greatly the time that the product of changing the line of production use.And uninterrupted blanking continuously, blanking velocity is fast, enhances productivity, and reduces production costs.
Description of drawings
Fig. 1 is that the present invention forms the apparatus for distributing first embodiment schematic diagram of lines in length and breadth at the polished bricks face;
Fig. 2 is the schematic perspective view that the present invention forms vertical line powder dipper crowding gear;
Fig. 3 is the upper TV structure figure that the present invention forms vertical line powder dipper crowding gear;
Fig. 4 is that the present invention forms the apparatus for distributing second embodiment schematic diagram of lines in length and breadth at the polished bricks face;
Fig. 5 is the structural representation of second embodiment of the invention patterned roller.
The specific embodiment
The first embodiment is as shown in accompanying drawing 1～3.
Micro mist bottom line material in bottom line material loader 1 hopper 101 to screen cloth 103, has vibrator on screen cloth 103 through cylinder 102 times, and the bottom line material is trickled down on belt conveyor 2 uniformly through screen cloth 103.
The micro mist fabric of a plurality of hoppers 301 of micro mist fabric loader 3, cylinder 302 by separately micro mist fabric loader 3, with under varicolored micro mist fabric to the batch mixing plane belt 303 of micro mist fabric loader 3, fall in the hopper 401 of the device 4 that can form the powder agglomates clearance space after the batch mixing plane belt 303 of micro mist fabric loader 3 will have varicolored micro mist fabric to stir.
The hopper of the device 4 of micro mist fabric by can form the powder agglomates clearance space 401 times is divided into the micro mist fabric by the device 4 that can form the powder agglomates clearance space under the powder agglomates in gapped space on the bottom line material to the belt conveyor 2 to the carved leather belt 402 of the device 4 that can form the powder agglomates clearance space.
The micro mist fabric that belt conveyor 2 will form the powder agglomates clearance space is delivered to the screen cloth 503 times of vertical line billot loader 5, the micro mist material of the vertical lines of formation in hopper 501 through cylinder 502 times to screen cloth 503, on screen cloth 503, vibrator is arranged, the micro mist material that forms vertical lines is trickled down on the micro mist fabric that has formed the powder agglomates clearance space on belt conveyor 2 uniformly through screen cloth 503.
The micro mist fabric that belt conveyor 2 will vertically be promoted to be squeezed into a plane be sent to the rear end, through rebound 7 times to transfer belt 8.The velocity of rotation of transfer belt 8 is faster than belt conveyor 2, and the micro mist fabric that is vertically promoted to be squeezed into a plane is pulled open by transfer belt 8 and forms irregular horizontal powder agglomates and space.
Be positioned at the micro mist material of the x wire billot loader 9 hopper 901 formation cross-wise lines of transfer belt 8 tops, through cylinder 902 times to screen cloth 903, on screen cloth 903, vibrator is arranged, the micro mist material that forms cross-wise lines is trickled down on the micro mist fabric and clearance space of irregular horizontal powder agglomates on transfer belt 8 uniformly through screen cloth 903.
Following follow-up production process is that micro mist fabric grid pusher 12 is sent into the micro mist fabric on material distributing machine endless belt 11 die cavity of hydraulic press 14, base-material pusher 13 cloth base-materials, and hydraulic press 14 becomes adobe with powder pressing.
The second embodiment is as shown in accompanying drawing 4 and accompanying drawing 5.
Micro mist bottom line material in bottom line material loader 1 hopper 101 to screen cloth 103, has vibrator on screen cloth 103 through cylinder 102 times, and the bottom line material is trickled down on belt conveyor 2 uniformly through screen cloth 103.
The micro mist fabric of a plurality of hoppers 301 of micro mist fabric loader 3, cylinder 302 by separately micro mist fabric loader 3, with under varicolored micro mist fabric to the batch mixing plane belt 303 of micro mist fabric loader 3, fall in the hopper 401 of the device 4 that can form the powder agglomates clearance space after the batch mixing plane belt 303 of micro mist fabric loader 3 will have varicolored micro mist fabric to stir.
Hopper 401 with under the micro mist material on the bottom line material on belt conveyor 2, the micro mist fabric forms the roll extrusion of micro mist fabric through forming patterned roller 403 roll extrusion of device 4 of powder agglomates clearance space the powder agglomates clearance space that needs.(described patterned roller 403 is to have the roll body of some strip projected parts on the roller of a circle, protrudes rolling of objects by these, and extruding forms the powder agglomates clearance space identical with the ridge shape on the micro mist fabric).Following step is identical with the first embodiment with structure.
Claims (6)
1. form the distributing method of lines in length and breadth at the polished bricks face, it is characterized in that: make the micro mist fabric on belt conveyor form the powder agglomates clearance space, by vertical line billot loader line powder under the micro mist fabric surface, utilize the powder dipper crowding gear that forms vertical lines, the micro mist fabric that forms the powder agglomates clearance space and the line powder that is clipped in the powder agglomates clearance space are carried out vertically promoting extruding, form vertical line texture pattern in the micro mist precoat, re-use the transfer belt of speed and the speed difference between slow belt conveyor, on the transfer belt, the micro mist precoat is pulled open and form irregular horizontal powder agglomates and clearance space, plant again the powder that one deck forms cross-wise lines in the above, re-use the transfer belt of speed and the speed difference between slow material distributing machine endless belt, the extruding on the endless belt of extruding swash plate and material distributing machine of micro mist fabric is restored, the powder that is entrained in the formation cross-wise lines of horizontal powder agglomates clearance space is extruded and is piled into horizontal lines, at this moment, in micro mist fabric on the endless belt face, crisscross imitative stone material lines texture has been arranged.
2. according to claim 1ly form the distributing method of lines in length and breadth at the polished bricks face, it is characterized in that: adjust the plane included angle between transfer belt and belt conveyor, material distributing machine endless belt, namely can obtain the angle of different crisscross lines.
a right to use require 1 form the special equipment of the distributing method of lines in length and breadth at the polished bricks face, include frame, micro mist fabric loader, can form the device of powder agglomates clearance space, vertical line billot loader, belt conveyor, form the powder dipper crowding gear of vertical lines, rebound, the transfer belt, x wire billot loader, the extruding swash plate, the endless belt of material distributing machine, micro mist fabric loader and the device that can form the powder agglomates clearance space are located at the place ahead of belt conveyor, and x wire billot loader is positioned at the top of transfer belt, endless belt, the transfer belt is connected staged to connect with belt conveyor, the junction of belt conveyor and transfer belt is provided with rebound, the junction of transfer belt and endless belt is provided with the extruding swash plate, it is characterized in that: the powder dipper crowding gear of vertical line billot loader and the vertical lines of formation is positioned at the rear of the device that can form the powder agglomates clearance space successively, and be positioned at the top of belt conveyor, the powder dipper crowding gear is located at a drive powder dipper crowding gear and is done on the device of horizontal loopback shuttling movement.
4. according to claim 3ly form the cloth special equipment of lines in length and breadth at the polished bricks face, it is characterized in that: laterally the loopback circulating movement apparatus includes the loopback rail bracket, sliding part, pneumatic linear actuator, loopback driving-belt and motor, the loopback rail bracket is across on belt conveyor, sliding part is located on the loopback rail bracket and can be made the loopback shuttling movement along the loopback rail bracket, the loopback driving-belt arranges along the track track of loopback rail bracket, the motion of motor-driven loopback driving-belt, sliding part is fixedly connected with the loopback driving-belt, pneumatic linear actuator is connected between frame and loopback rail bracket, control the lifting of loopback rail bracket, the powder dipper crowding gear that forms vertical lines is located on sliding part.
5. according to claim 3 or 4 describedly form the cloth special equipment of lines in length and breadth at the polished bricks face, it is characterized in that: the length direction that forms the powder dipper crowding gear of vertical lines becomes 60 degree to spend the capable of regulating angles to 80 with the belt conveyor direction of transfer.
6. according to claim 3 or 4 describedly form the cloth special equipment of lines in length and breadth at the polished bricks face, it is characterized in that: described powder dipper crowding gear is roller bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110260590 CN102303356B (en) | 2011-09-05 | 2011-09-05 | Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110260590 CN102303356B (en) | 2011-09-05 | 2011-09-05 | Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof |
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| Publication Number | Publication Date |
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| CN102303356A CN102303356A (en) | 2012-01-04 |
| CN102303356B true CN102303356B (en) | 2013-06-19 |
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| CN 201110260590 Expired - Fee Related CN102303356B (en) | 2011-09-05 | 2011-09-05 | Material distribution method for forming longitudinal and transverse lines on surface of polished tile and device thereof |
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| IT202100024588A1 (en) * | 2021-09-24 | 2023-03-24 | Cooperativa Ceramica Dimola Soc Cooperativa In Breve Cooperativa Ceramica Dimola S C | PROCEDURE AND PLANT FOR THE REALIZATION OF DECORATIVE ELEMENTS IN CERAMIC MATERIAL |
| US11845235B2 (en) | 2014-08-19 | 2023-12-19 | Cambria Company Llc | Synthetic molded slabs, and systems and methods related thereto |
| US11845198B2 (en) | 2015-01-30 | 2023-12-19 | Cambria Company Llc | Processed slabs, and systems and methods related thereto |
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| CN102717425B (en) * | 2012-06-22 | 2014-08-06 | 广东金牌陶瓷有限公司 | Polishing brick dust distributing device and distributing method |
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| IT202100024588A1 (en) * | 2021-09-24 | 2023-03-24 | Cooperativa Ceramica Dimola Soc Cooperativa In Breve Cooperativa Ceramica Dimola S C | PROCEDURE AND PLANT FOR THE REALIZATION OF DECORATIVE ELEMENTS IN CERAMIC MATERIAL |
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