A kind of apparatus for distributing of ceramic micropowder lining and method thereof
Technical field
The present invention relates to the apparatus for distributing that the production Ceramic Tiles is used, particularly in the micro mist lining, be combined into the apparatus for distributing of the Ceramic Tiles of decorative pattern with the different colours powder.
Background technology
At present, producing the surface has the method for the Ceramic Tiles of decorative pattern to have the glaze of employing stamp, glaze to ooze flower, dry powder stamp, illusion-colour cloth, micro mist cloth etc.The glaze stamp can only be produced glazed tile, and polished bricks then adopts glaze to ooze flower, dry powder stamp, illusion-colour cloth, micro mist cloth etc.The most micro mist cloth fabrics that adopt of the polished bricks of stone texture-like, from cloth system develop into instead beat micro mist secondary material distributing technology after, the glomerocryst micro mist that everybody knows, hole stone etc. all are to change to fill a prescription and illusion-colour grid pattern and succeeding in developing on same cloth system.And present cutting edge technology, the gap of lines brick that the lines cloth system is produced and former stone, the former grain of wood is still very big, is difficult to the imitated close thin texture and the block difference of different colours.In order to obtain the stablizing effect of pattern texture, people wish to have the pattern texture of the entire body that is formed by powder in the micro mist precoat, because the micro mist material is mobile very poor, add the arch bridge effect of powder, will be from the plane next bar thickness greater than 10 millimeters micro mist material, its width is greater than three millimeters, can not adapt to the requirement of stone texture-like.The vertical blanking system of nearest exploitation, though can in the micro mist layer, obtain the superfine lines material of entire body,, to in precoat, vertically descend close thin texture, its blanking chronic, and can not go out crossing lines material down, can not adapt to the needs of producing various decorative pattern.And, develop a kind of new decorative pattern at present and will carry out very big change equipment, perhaps develop a kind of equipment again, must cause production cost to increase like this.The ultimate aim of polished bricks is to compare favourably with former stone, log, and present blanking system can not satisfy the requirement that people pursue the ceramic tile of the imitative natural natural former stone and the grain of wood.
Summary of the invention
In order to solve existing secondary material distributing method and equipment, the gap of lines brick of producing with the lines cloth system and former stone, the former grain of wood is still very big, be difficult to accomplish in the micro mist precoat problem of decorative pattern of the block difference of close thin texture of imitated entire body and different colours, and the big shortcoming of new decorative pattern difficulty of changing the line of production.
The invention provides a kind of apparatus for distributing and method thereof of ceramic micropowder lining, in order to solve existing secondary material distributing equipment, the gap of lines brick of producing with the lines cloth system and former stone, the former grain of wood is still very big, be difficult to accomplish in the micro mist precoat problem and the big shortcoming of new decorative pattern difficulty of changing the line of production of decorative pattern of the block difference of close thin texture of imitated entire body and different colours, and the big shortcoming of new decorative pattern difficulty of changing the line of production.
The present invention solve its technical problem preferred its method of technical scheme that adopts be: whole or local with the floral designs that will be provided with, according to the direction that is fit to widen the lines texture, with the pattern stretching more than 2 times.Then the pattern after stretched is pressed different color subregions, make template corresponding.Equal the thin powder of micro mist precoat thickness 1/2nd to 1/4th thickness of required setting by template carrying out one deck under subregion, multistation, the location on the belt of plane.Then, effect by two plane belt speed difference, pushing, pile up, compress the lines that make in the micro mist precoat attenuates, the micro mist precoat thickens, make the floral designs that will be provided with obtain reduction, in the micro mist precoat, form the decorative pattern of the block difference of close thin lines of entire body and regions of different colours.
Its equipment comprises some groups of micro mist lining loaders, some groups of Template Location blanking devices, powder location and pushes belt, powder accumulation and conveyer belt, fixed support.
Described micro mist lining loader comprises hopper part, blanking part.Hopper partly is a casing class container, is used to store the micro mist lining, and blanking partly is several roller peace musculus cutaneus bands, and the micro mist lining is put on the belt of plane by roller, is put in the micro mist hopper through mixing again.
Described Template Location blanking device, it can be a carved leather belt, both on a plane strap surface, engraving is according to the whole or local stretched apperance after more than 2 times of the floral designs that will be provided with, and the degree of depth equals the groove of micro mist precoat thickness 1/2nd to 1/4th degree of depth of required setting.
It also can be a carving root flower roller, both on a rubber roller, engraving is according to the whole or local stretched apperance after more than 2 times of the floral designs that will be provided with, and the degree of depth equals the groove of micro mist precoat thickness 1/2nd to 1/4th degree of depth of required setting.
It also can be plane template, promptly be whole or local according to the floral designs that will be provided with, stretched apperance after more than 2 times has been engraved the square thin plate of through hole, also can be micro mist material under the part of reserving stretched decorative pattern apperance after more than 2 times on the square screen cloth, other be partially enclosed.Plane template location blanking device comprises: movable micro mist cloth bucket, travel(l)ing rest.
Described movable micro mist cloth bucket is a casing class container, is positioned under the plane belt of hopper of micro mist lining loader involving vibrations device, envelope powder frame, drive unit.Vibrator is installed on the headwall of movable micro mist cloth bucket, is used for the micro mist material in the vibration activity micro mist cloth bucket.Envelope powder frame is installed in the lower end of movable micro mist cloth bucket, is used to seal the periphery of movable micro mist cloth bucket lower end, and the micro mist material is not leaked outside.Drive unit is installed on the travel(l)ing rest and is connected with movable micro mist cloth bucket, and drive activity micro mist cloth bucket front and back on the plane template of decorative pattern move back and forth.
Described travel(l)ing rest is the framework by cylinder supports, and one of cylinder connects travel(l)ing rest, and one is connected and fixed support, and cylinder drives travel(l)ing rest and can move up and down by the relative fixed support.
Described powder location is positioned under the Template Location blanking device with the extruding belt, is a plane conveyer belt, and its front end has a swash plate, is used for that the micro mist material is expressed to powder and piles up and conveyer belt, and the powder location is installed on the fixed support with the extruding belt.
Described powder is piled up with conveyer belt and is positioned at the powder location and pushes under the belt, utilize the powder location and the speed of extruding belt to pile up and the fireballing principle of conveyer belt than powder, the micro mist material is squeezed and piles up and be compressed to needed thickness, powder is piled up with conveyer belt and is installed on the fixed support, powder pile up with conveyer belt can be one or one or more.
Described fixed support is positioned at the rear end of secondary micro mist cloth machine, is used to install and support the equipment of laying the ceramic micropowder lining.
The invention has the beneficial effects as follows: because the floral designs that employing will will be provided with is whole or local, according to the direction that is fit to widen the lines texture, pattern is stretched more than 2 times, then the pattern after stretched is pressed different color subregions, make template corresponding.Equal the thin powder of micro mist precoat thickness 1/2nd to 1/4th thickness of required setting by template carrying out one deck under subregion, multistation, the location on the belt of plane.Then, effect by two plane belt speed difference, push accumulation, compression attenuates the lines in the micro mist precoat, the micro mist precoat thickens, make the floral designs that will be provided with obtain reduction, in the micro mist precoat, form the decorative pattern of close thin and block difference regions of different colours of entire body.Pattern effect is stable, and decorative pattern is easy to control, can accomplish higher fidelity to pattern texture.Employing multistation, subregion blanking from the plane can be shortened the blanking time, satisfy the needs of production production capacity greatly.Promptly can obtain different decorative patterns as long as change template, can a tractor serves several purposes, reduced the employed time of the product of changing the line of production greatly, enhance productivity, reduce production costs.
Description of drawings
The schematic diagram of the equipment of ceramic micropowder lining is laid in the location blanking that Fig. 1, the present invention make the decorative pattern after the stretching with carved leather belt;
Fig. 2, the present invention make the expansion schematic diagram of the location blanking template of the decorative pattern after the stretching of carved leather belt or carving roller;
The schematic diagram of Fig. 3, multistation of the present invention, subregion, location blanking extruding, accumulation, compression micro mist lining;
Fig. 4, micro mist lining of the present invention thicken the enlarged diagram that pattern restores through extruding, accumulation, the compressed lines billot trickle powder lining that contracts;
The schematic diagram of the equipment of ceramic micropowder lining is laid in the location blanking that Fig. 5, the present invention make the decorative pattern after the stretching with patterned roller;
The schematic diagram of the equipment of ceramic micropowder lining is laid in the location blanking that Fig. 6, the present invention make the decorative pattern after the stretching with plane template;
Fig. 7, the present invention make the expansion schematic diagram of the location blanking template of the decorative pattern after the stretching of plane template;
The schematic diagram that the apparatus for distributing of Fig. 8, a kind of ceramic micropowder lining of the present invention is connected with press.
[figure number explanation]
A1.A look micro mist lining loader, B1.B look micro mist lining loader,
C1.C look micro mist lining loader, D1.D look micro mist lining loader,
A2.A look micro mist cloth carved leather belt, B2.B look micro mist cloth carved leather belt,
C2.C look micro mist cloth carved leather belt, D2.D look micro mist cloth carved leather belt,
A3. be the blanking die plate development figure of the decorative pattern after the A salad is stretched of patterned roller or carved leather belt,
B3. be the blanking die plate development figure of the decorative pattern after the B salad is stretched of patterned roller or carved leather belt,
C3. be the blanking die plate development figure of the decorative pattern after the C salad is stretched of patterned roller or carved leather belt,
D3. be the blanking die plate development figure of the decorative pattern after the D salad is stretched of patterned roller or carved leather belt,
A4.A look micro mist cloth carving roller, B4.B look micro mist cloth carving roller,
C4.C look micro mist cloth carving roller, D4.D look micro mist cloth carving roller,
A5. be the blanking template figure of the decorative pattern after the A salad is stretched of plane template,
B5. be the blanking template figure of the decorative pattern after the B salad is stretched of plane template,
C5. be the blanking template figure of the decorative pattern after the C salad is stretched of plane template,
D6. be the blanking template figure of the decorative pattern after the D salad is stretched of plane template,
The movable micro mist cloth bucket of A6.A look micro mist material,
The movable micro mist cloth bucket of B6.B look micro mist material,
The movable micro mist cloth bucket of C6.C look micro mist material,
The movable micro mist cloth bucket of D6.D look micro mist material,
4. travel(l)ing rest, 5. powder location and extruding belt,
6. lift cylinder, 7. powder is piled up extruding and belt conveyor for the first time,
8. fixed support, the 9. D look micro mist lining under the location,
10. the B look micro mist lining under the C look micro mist lining under the location 11. is located,
12. the A look micro mist lining under the location
13. the micro mist lining after extruding for the first time, accumulation, compression,
14. the micro mist lining after extruding for the second time, accumulation, compression,
15. powder is piled up extruding and belt conveyor for the second time, the movable floor of 16. press,
A17.A look micro mist bucket, B17.B look micro mist bucket,
C17.C look micro mist bucket, D17.D look micro mist bucket,
18. the circular arc corner under the micro mist bucket,
19. the swash plate of the belt port of export.
The specific embodiment
First embodiment:
Below, in conjunction with Fig. 1 first embodiment of the invention is further specified.
In Fig. 1, micro mist lining loader A1, A look micro mist lining is put in the micro mist bucket A17, micro mist lining loader B1, B look micro mist lining is put in the micro mist bucket B17, and micro mist lining loader C1 is put into C look micro mist lining in the micro mist bucket C17, micro mist lining loader D1 is put into D look micro mist lining in the micro mist bucket D17.
Pattern after stretched by different color subregions, is made the template of carved leather belt, through choosing a common point as initial bit after the combination.During initial actuating, carved leather belt A2, B2, C2, D2 gets back to initial bit, rotate with extruding belt 5 the powder location, carved leather belt D2 rotates, D toner material through micro mist bucket D17 circular arc corner down 18 times to the position of powder location and 5 settings of extruding belt, when powder location and the position that extruding belt 5 turns to setting are come under the carved leather belt C2, carved leather belt C2 rotates, C toner material through micro mist bucket C17 circular arc corner down 18 times to the position of powder location and 5 settings of extruding belt, when powder location and the position that extruding belt 5 turns to setting are come under the carved leather belt B2, carved leather belt B2 rotates, B toner material through micro mist bucket B17 circular arc corner down 18 times to the position of powder location and 5 settings of extruding belt, when powder location and the position that extruding belt 5 turns to setting are come under the carved leather belt A2, carved leather belt A2 rotates, A toner material through micro mist bucket A17 circular arc corner down 18 times to the position of powder location and 5 settings of extruding belt.Behind the initial actuating, can the continuous blanking of synchronization action.To the face of powder location and extruding belt 5, form subregion, multistation, location blanking under the multiple powder.
The powder location is piled up with conveyer belt 7 with powder with extruding belt 5 and is started simultaneously, the velocity of rotation of powder location and extruding belt 5 is piled up velocity of rotation with conveyer belt 7 greater than powder, the micro mist lining through the swash plate of the belt port of export 19 times to powder pile up with conveyer belt 7 on.Because the difference of speed, the micro mist lining is extruded, piles up, compresses between two belts.Can make that lines compression in the micro mist precoat attenuates, the micro mist precoat thickens, in the micro mist precoat, form the close thin texture of entire body.The ratio of the velocity of rotation of the velocity of rotation of adjustment powder location and extruding belt 5 and powder accumulation and conveyer belt 7, the micro mist precoat just can obtain different compression factor, and the big more lines that obtain of ratio are just thin more, and the micro mist precoat is just thick more.
Powder is piled up extruding and belt conveyor 7 rotations for the first time, will be through the micro mist lining 13 after extruding is piled up for the first time, being stacked into for the second time powder through swash plate 19 extruding for the second time of the belt port of export piles up on extruding and 15 of the belt conveyors, after the micro mist lining 14 through extruding for the second time, accumulation, compression reaches the needed thickness of Ceramic Tiles lining, deliver on the movable floor 16 (plane conveyer belt) of cloth truck.
Second embodiment:
Fig. 5 is a schematic diagram of laying the equipment of ceramic micropowder lining with the location blanking that patterned roller is made the decorative pattern after the stretching, pattern after stretched is pressed different color subregions, adopt the template of carving roller, position blanking, promptly press the principle of first embodiment, the template of required texture twisted in after with the rubber carving position blanking on the roller, its operation principle is identical with first embodiment, be characterized in to shorten the length of Template Location blanking device, save the floor space of apparatus for distributing.
The 3rd embodiment:
Fig. 7 is a schematic diagram of laying the equipment of ceramic micropowder lining with the location blanking that plane template is made the decorative pattern after the stretching, below, in conjunction with Fig. 7 the utility model the 3rd embodiment is further specified.
In Fig. 7, micro mist lining loader A1, by roller with under the A look micro mist lining to belt, after mixing, be put in the A look movable micro mist cloth bucket A6.Micro mist lining loader B1, by roller with under the B look micro mist lining to belt, after mixing, be put in the B look movable micro mist cloth bucket B6.Micro mist lining loader C1, by roller with under the C look micro mist lining to belt, after mixing, be put in the C look movable micro mist cloth bucket C6.Micro mist lining loader D1, by roller with under the D look micro mist lining to belt, after mixing, be put in the D look movable micro mist cloth bucket D6.
Lift cylinder 6 actions, travel(l)ing rest 4 is fallen, be fixed on the plane template of all decorative patterns on the travel(l)ing rest 4, by the requirement that is provided with, drop to apart from powder location and the level position of pushing belt 5 and equal between the height of micro mist precoat thickness 1/2nd to 1/4th of required setting.
The movable micro mist cloth bucket that driver drives is all, press close to the plane template surface of decorative pattern, (is preceding with the port of export that pushes belt 5 with the powder location) moves backward from the front, the vibrator that is installed on the headwall of movable micro mist cloth bucket begins vibration, versicolor micro mist material, from the through hole of the plane template of the decorative pattern of movable micro mist cloth bucket process, to the face of powder location and extruding belt 5, form subregion, multistation, location blanking down.Envelope powder frame is close on the location blanking template face of decorative pattern, and the periphery of movable micro mist cloth bucket lower end is sealed, and the micro mist material is not leaked outside.When all movable micro mist cloth buckets of driver drives arrive the rear end of the plane template of decorative pattern, driver stops action, and vibrator stops vibration.
Lift cylinder 6 actions, travel(l)ing rest 4 is risen, the plane template of all decorative patterns leaves the micro mist lining on 5 of powder location and the extruding belts, the powder location is piled up with conveyer belt 7 with powder with extruding belt 5 and is started simultaneously, the velocity of rotation of powder location and extruding belt 5 is piled up velocity of rotation with conveyer belt 7 greater than powder, the micro mist lining through the swash plate 19 of powder location and extruding belt 5 ports of export push, pile up, be compressed to powder is piled up and conveyer belt 7 on.Because the difference of speed, can make that lines compression in the micro mist precoat attenuates, the micro mist precoat thickens, in the micro mist precoat, form the close thin texture of entire body.The ratio of the velocity of rotation of the velocity of rotation of adjustment powder location and extruding belt 5 and powder accumulation and conveyer belt 7, the micro mist precoat just can obtain different compression factor, and the big more lines that obtain of ratio are just thin more, and the micro mist precoat is just thick more.
Powder location and extruding belt 5 stop operating after having rotated the length of location blanking template of a packaged decorations pattern, and powder is piled up with conveyer belt 7 and also stopped operating.
Lift cylinder 6 actions, travel(l)ing rest 4 is fallen, be fixed on the plane template of all decorative patterns on the travel(l)ing rest 4, by the requirement that is provided with, drop to apart from powder location and the level position of pushing belt 5 and equal between the height of micro mist precoat thickness 1/2nd to 1/4th of required setting.
The movable micro mist cloth bucket that driver drives is all, press close to the plane template surface of decorative pattern, (is preceding with the port of export that pushes belt 5 with the powder location) moves forward from behind, the vibrator that is installed on the headwall of movable micro mist cloth bucket begins vibration, versicolor micro mist material, through hole from the plane template of the decorative pattern of movable micro mist cloth bucket process to the surface of powder location with extruding belt 5, forms subregion, multistation, location blanking down.Envelope powder frame is close on the plane template face of decorative pattern, and the periphery of movable micro mist cloth bucket lower end is sealed, and the micro mist material is not leaked outside.When all movable micro mist cloth buckets of driver drives arrive the front end of the plane template of decorative pattern, driver stops action, and vibrator stops vibration.Each free corresponding micro mist lining loader of movable micro mist cloth bucket replenishes the micro mist material.
Lift cylinder 6 actions, travel(l)ing rest 4 is risen, the plane template of all decorative patterns leaves the micro mist lining on 5 of powder location and the extruding belts, the powder location is piled up with conveyer belt 7 with powder with extruding belt 5 and is started simultaneously, powder location and the velocity of rotation of the velocity of rotation of pushing belt 5 greater than powder accumulation and conveyer belt 7, the micro mist lining is through swash plate 19 extruding of powder location with extruding belt 5 ports of export, pile up, be compressed on powder accumulation and the conveyer belt 7, after powder location and extruding belt 5 have rotated the length of plane template of a packaged decorations pattern, stop operating, powder is piled up with conveyer belt 7 and is also stopped operating.
Powder is piled up extruding and belt conveyor 7 rotations for the first time, will be through the micro mist lining 13 after extruding is piled up for the first time, swash plate 19 through the belt port of export pushes, piles up, is compressed to for the second time powder for the second time and piles up on extruding and 15 of the belt conveyors, after the micro mist lining of piling up through extruding for the second time 14 reaches the needed thickness of Ceramic Tiles lining, deliver on the movable floor 16 (plane conveyer belt) of cloth truck.
Fig. 1 is a Figure of abstract.