CN102990768B - Distributor for nature-imitated polished tiles capable of easily changing patterns - Google Patents

Distributor for nature-imitated polished tiles capable of easily changing patterns Download PDF

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Publication number
CN102990768B
CN102990768B CN201210491727.5A CN201210491727A CN102990768B CN 102990768 B CN102990768 B CN 102990768B CN 201210491727 A CN201210491727 A CN 201210491727A CN 102990768 B CN102990768 B CN 102990768B
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belt
leather belt
carved leather
carved
decorative pattern
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CN102990768A (en
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蒋建军
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FOSHAN BAOYAN MACHINE MANUFACTURING Co Ltd
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FOSHAN BAOYAN MACHINE MANUFACTURING Co Ltd
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Abstract

The invention discloses a distributor for nature-imitated polished tiles capable of easily changing patterns, comprising a rack, wherein a conveying belt is arranged on the rack; blanking devices are arranged above the conveying belt; each blanking device comprises a discharge port motor and at least one single-colour hopper; and a carving belt working position and a supplementing working position are arranged on the conveying belt along a conveying direction, at least two carving belt devices are arranged on the carving belt working position, a supplementing belt is arranged on the supplementing working position, and blanking devices are arranged above each carving belt device and above the supplementing belt respectively; and simultaneously, the distributor for nature-imitated polished tiles capable of easily changing patterns comprises a PLC (programmable logic controller), wherein each blanking device is connected to the PLC. After an optimization, the perimeter P of each carving belt is greater than the side length L of a machined polished tile along the conveying direction. The distributor for nature-imitated polished tiles disclosed by the invention has the advantages that production of the polished tiles is adaptive to market demands in time and thus being easy to update, cost investment is less, and the idleness of equipment is not caused.

Description

Be easy to the imitative natural polish brick material distributing machine converting flower pattern
Technical field
The present invention relates to the apparatus for distributing technical field that polished bricks is produced, especially relate to a kind of imitative natural polish brick material distributing machine being easy to convert flower pattern.
Background technology
Ceramic tile is a large class in architectural pottery, is mainly used in ground and the metope of paving household and public place.Ceramic tile is mainly divided into two large classes by the Forming Mechanism of surface detail: a class be surface printing be referred to as stamp brick, the glaze of shades of colour is printed on ceramic tile idiosome surface through flat screen by industrial printing machine by it, forms the texture with spending net depiction to become 1: 1.The advantage of this series products is that superficial makings is clear, can copy the lithotome of arbitrary graphic pattern in theory, and shortcoming is that between brick and brick, decorative pattern is completely the same, lacks change, feels inflexible.For this reason, the roller printing machine occurred in recent years, be by the same pattern of roller printing machine chromatography of four platform independent, each roller is only responsible for showing a kind of color of whole pattern and the region of printing, and four rollers are by the successively superposition printing pattern that just composition one is complete.Printing action also observes Synchronous Principle, namely requires that four rollers are synchronized and rotate with starting point, also require in abnormal cases to stop simultaneously, ensure that four half tones can not entanglement.Like this, no matter roller printing is that color or level are abundanter than flat plate printing a lot, makes a great stride forward than old-fashioned flat plate decorating machine.
Another kind of is polished bricks, the Forming Mechanism of this kind of brick decorative pattern is mixed in the ratio of certain mechanical system and setting by the powder of 4 ~ 7 kinds of colors, adopt the mode of twice cloth, by mixed fabric cloth on initial bed surface, through being pressed into idiosome and burning till through high temperature, the powder of different colours shows brick surface in varing proportions, forms various decorative pattern.But polished bricks manufactures the way of decorative pattern is nearly ten years all that a plant equipment can only do a kind of similar marmorean decorative pattern targetedly substantially.Because present model change is very fast, the one or two years that the time is long, what the time was short only has some months, causes polished bricks manufacturer pressure in equipment investment very large.After there is equipment investment even sometimes, because product flower pattern can not get market accreditation, by the idleness of equipment, and this equipment can not produce the product of other flower pattern, causes damage very large.Therefore be necessary to be improved.
Summary of the invention
For the deficiency that above-mentioned prior art exists, the object of this invention is to provide a kind of imitative natural polish brick material distributing machine being easy to convert flower pattern, it can make the timely meeting the market requirement of the production of polished bricks, thus is easy to update, and cost less investment, can not cause the feature of the idleness of equipment.Further, the flower pattern that it has a polished bricks imitates the good feature of natural effects.
To achieve these goals, the technical solution adopted in the present invention is: be easy to the imitative natural polish brick material distributing machine converting flower pattern, comprise frame, frame is provided with belt conveyor, blanking device is provided with above belt conveyor, this blanking device comprises discharging opening motor and at least 1 monochromatic hopper, described belt conveyor is provided with carved leather belt station and feed supplement station along throughput direction, wherein, this carved leather belt station is provided with at least 2 carved leather belt devices, feed supplement station is provided with feed supplement belt, and be respectively equipped with blanking device above each carved leather belt device He above feed supplement belt, meanwhile, this imitative natural polish brick material distributing machine being easy to convert flower pattern includes PLC, and each blanking device is connected to this PLC respectively.
Described carved leather belt device comprises carved leather belt, and this carved leather belt surface is provided with depressed area.
Described carved leather belt comprises PVC basic unit, and the outside of PVC basic unit is provided with cellular rubber layer, and depressed area is positioned on cellular rubber layer.
Described carved leather belt surface is furnished with material scraping plate.
Described carved leather belt device includes zero detector, and this zero detector detects the zero phase of carved leather belt, and PLC controls the operating condition of each carved leather belt device according to the zero phase information that this zero detector sends.
The girth P of described each carved leather belt is all greater than processed polished bricks along the length of side L on throughput direction.
The girth P of described carved leather belt and process polished bricks and along the pass of the length of side L on throughput direction be: P=160%L.
Described carved leather belt device is 4.
Adopt after said structure, the present invention compared to the prior art advantageously: the timely meeting the market requirement of the production of polished bricks 1, can be made, thus be easy to update, and cost less investment, can not the idleness of equipment be caused.The starting point being easy to the imitative natural polish brick material distributing machine converting flower pattern of the present invention is by organic for the principle of roller printing machine utilization in this polished bricks material distributing machine, thus can produce diverse flower pattern by local, the on a small quantity parts changed in material distributing machine.That is, only need to change the decorative pattern on carved leather belt, just can produce brand-new flower pattern.Like this, as long as manufacturer drops into a small amount of fund just can reach the object that a machine produces multiple flower pattern, so can change in time flower pattern, equipment cost lower, can not the idleness of equipment be caused.It is better that the flower pattern of 2, prepared polished bricks imitates natural effects.The girth of each carved leather belt of the present invention is all greater than processed polished bricks along the length of side on throughput direction, pattern slightly large for the face width of one amplitude ratio polished bricks can be produced on the throughput direction of polished bricks the displacement of certain length, thus show that the pattern of adjacent two panels polished bricks has same style instead of simply repeats, reach highly imitative natural effect.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described:
Fig. 1 is the perspective view of embodiments of the invention;
Fig. 2-1 is the perspective view of carved leather belt device of the present invention;
Fig. 2-2 is front sectional view of carved leather belt of the present invention;
Fig. 3-1, Fig. 3-2, Fig. 3-3, Fig. 3-4 are the top view of carved leather belt in embodiment with A decorative pattern, B decorative pattern, C decorative pattern, D decorative pattern respectively;
Fig. 4 is the perspective view of decorative pattern additive process in embodiment.
In figure: 10, frame; 20, belt conveyor, 21, carved leather belt station, 211, A decorative pattern forming region, 212, B decorative pattern forming region, 213, C decorative pattern forming region, 214, D decorative pattern forming region, 22, feed supplement station; 30, carved leather belt device, 31, carved leather belt, 311, PVC basic unit, 312, cellular rubber layer, 3121, depressed area, 32, material scraping plate, 33, zero detector; 40, feed supplement belt; 50, blanking device, 51, discharging opening motor, 52, monochromatic hopper; A, A decorative pattern, B, B decorative pattern, C, C decorative pattern, D, D decorative pattern.
Detailed description of the invention
The following stated is only preferred embodiment of the present invention, does not therefore limit protection scope of the present invention.
Embodiment, as shown in Figure 1: be easy to the imitative natural polish brick material distributing machine converting flower pattern, comprise frame 10, frame 10 is provided with belt conveyor 20.Certainly, export belt 20 and be connected with motor equal power device.Be provided with blanking device 50 above belt conveyor 20, this blanking device 50 comprises discharging opening motor 51 and at least 1 monochromatic hopper 52.That is, if various monochromatic powder is positioned in different monochromatic hoppers 52, after discharging opening motor 51 action, monochromatic powder drops out downwards.Meanwhile, this belt conveyor 20 is provided with carved leather belt station 21 and feed supplement station 22 along throughput direction.Wherein, this carved leather belt station 21 is provided with at least 2 carved leather belt devices 30, and such as, carved leather belt device 30 can be 4.This feed supplement station 22 is provided with feed supplement belt 40.Now, above each carved leather belt device 30 and top of feed supplement belt 40 is respectively equipped with blanking device 50.That is, each carved leather belt device 30 and feed supplement belt 40 are all equipped with independently blanking device 50.This imitative natural polish brick material distributing machine being easy to convert flower pattern includes PLC (not shown on figure), and each blanking device 50 is connected to this PLC respectively.Like this, under the control of PLC, blanking device 50 is in good time and appropriate as required adds powder to carved leather belt device 30 and feed supplement belt 40.Afterwards, carved leather belt device 30 successively lays the decorative pattern of different pattern successively on the polished bricks blank be positioned on belt conveyor 20, and forms finished product polished bricks flower pattern after decorative pattern superposition.Due to when powder is on carved leather belt device 30 blanking to polished bricks blank, powder can produce skew and convergent-divergent among a small circle, cavitation is there will be between decorative pattern after multiple decorative pattern synthesis, and feed supplement belt 40 supplements the space formed between decorative pattern, final cloth is set as complete polished bricks flower pattern.Meanwhile, when needing the flower pattern changing polished bricks, only needing to change the decorative pattern on carved leather belt device 30, without the need to changing whole equipment, polished bricks is adjusted in time according to market demand, and cost be lower, the idle of equipment can not be caused.
See that, shown in Fig. 2-1, Fig. 2-2, carved leather belt device 30 comprises carved leather belt 31, this carved leather belt 31 surface is provided with depressed area 3121.That is, depressed area 3121 forms the base plate of decorative pattern, and powder enters formation decorative pattern in this depressed area 3121.Optimize, the outside that carved leather belt 31 comprises basic unit of PVC basic unit 311, PVC 311 is provided with cellular rubber layer 312, and depressed area 3121 is positioned on cellular rubber layer 312.Because cellular rubber layer 312 has certain elasticity, thus be convenient to the formation of depressed area 3121 on carved leather belt 31.Continue to optimize, this carved leather belt 31 surface is furnished with material scraping plate 32.Obviously, this material scraping plate 32 is close to carved leather belt 31 upper surface, and can insert in depressed area 3121 by the powder of the accumulation on rear side of material scraping plate 32, the powder outside depressed area 3121 is then removed by material scraping plate 32, makes the decorative pattern of formation comparatively clean and tidy.Further, this carved leather belt device 30 includes zero detector 33, and this zero detector 33 detects the zero phase of carved leather belt 31, and PLC controls the operating condition of each carved leather belt device 30 according to the zero phase information that this zero detector 33 sends.The operating condition of so-called carved leather belt device 30 refers to the velocity of rotation situation of carved leather belt 31, thus ensure that between multiple carved leather belt 31, between carved leather belt 31 and belt conveyor 20, maintenance is synchronous, and after making synthesis, flower pattern is all more consistent at any time.Concrete, all zero detectors 33 often rotate the zero phase information feed back of a circle by each carved leather belt 31 to PLC at carved leather belt 31, PLC is adjusted accordingly according to the rotating speed of the information collected to each bar carved leather belt 31, reach and eliminate the accumulated error of rotating speed, what realize between carved leather belt 31, between carved leather belt 31 and belt conveyor 20 in dynamic conditioning is synchronous.
Better in order to make the polished bricks decorative pattern of preparation imitate natural effects, the girth P of each carved leather belt 31 is all greater than processed polished bricks along the length of side L on throughput direction.Like this, avoid the repetition of each block polished bricks decorative pattern, every tile has just intercepted a part for synthesis decorative pattern, and will through repeatedly just repeating to the primary space of a whole page, makes the pattern height between brick to brick similar instead of simply copy.Through test, the girth P of optimum carved leather belt 31 and process polished bricks and along the pass of the length of side L on throughput direction be: P=160%L.Like this, just primary pattern can be repeated to through seven or eight clothes, comparatively rationally.
Below, composition graphs 3-1, Fig. 3-2, Fig. 3-3, Fig. 3-4 and Fig. 4, further illustrate the course of work with 4 carved leather belt devices 30.
Place 5 ~ 8 kinds of monochromatic ceramic powders in monochromatic hopper 52, under the control of PLC, the rotating speed of discharging opening motor 51 changes, and the discharge quantity realizing each monochromatic hopper 52 is different.Meanwhile, the powder that PLC controls in certain monochromatic hopper 52 of Time dependent that discharging opening motor 51 rotates is gap blanking or blanking continuously, show next process be within certain a period of time this toner material discharge quantity number and whether descend the powder of this look.
Feed supplement belt 40 and carved leather belt device 30 are key components of equipment, have 2 key points:
The first, form decomposition and the combination of decorative pattern.They be the device that four structures are substantially identical at 4 carved leather belt devices 30 at carved leather belt station 21 place, but decorative pattern on carved leather belt 31 is different, is A decorative pattern, B decorative pattern, C decorative pattern, D decorative pattern respectively.These four kinds of decorative patterns are not random, but decompose according to the decorative pattern of finished product polished bricks, and four kinds of decorative patterns are a part for the decorative pattern of finished product polished bricks.Namely, blank transmits on belt conveyor 20, along the direction of transmission, accept to lay A decorative pattern successively at A decorative pattern forming region 211 place, B decorative pattern is laid in the acceptance of B decorative pattern forming region 212 place, C decorative pattern forming region 213 place accepts to lay C decorative pattern, D decorative pattern forming region 214 place accepts laying D decorative pattern.Namely, A decorative pattern is formed at A pattern zone 211 place, the synthesis decorative pattern of A decorative pattern and B decorative pattern is formed at B pattern zone 212 place, the synthesis decorative pattern of A decorative pattern, B decorative pattern, C decorative pattern is formed at C pattern zone 213 place, form the synthesis decorative pattern of A decorative pattern, B decorative pattern, C decorative pattern, D decorative pattern in D pattern zone 214, and the synthesis decorative pattern of A decorative pattern, B decorative pattern, C decorative pattern, D decorative pattern is the flower pattern of complete finished product polished bricks.
The second, the action specification of carved leather belt device 30, feed supplement belt 40 and belt conveyor 20.When the texture of imitated one block of lithotome, grained profile pattern is combined by A decorative pattern, B decorative pattern, C decorative pattern, D decorative pattern.Now, the girth P of carved leather belt 31 than polished bricks along the length of side L on throughput direction large 60%, then namely carved leather belt 31 turns foot one circle completes the powder preparation of one piece of polished bricks, instead of the ratio of 1: 1, avoid the repetition of the decorative pattern of each block brick, and just can repeat to primary decorative pattern through seven, eight times.Concrete requirement is: 1, the girth P of four carved leather belts 31 is just the same.2, the active of four carved leather belts 31 is the same with the driven diameter of axle.3, the rotating speed of four carved leather belts 31 is the same.4, the rotating speed of belt conveyor 20 is the same with the rotating speed of carved leather belt 31, and 4 carved leather belt devices 30 can start simultaneously and stop.But due to the error of machining and electrical control, above parameter can not be just the same constant for a long time with maintenance, so zero detector 33 detects the respective rotating speed of four carved leather belts 31 in time, then respective according to the bar carved leather belt 31 the collected rotating speed of zero phase information to carved leather belt 31 of PLC is adjusted accordingly, thus eliminates the accumulated error of rotating speed.Simultaneously, because powder falls on the blank on belt conveyor 20 in freely falling body mode, powder can produce skew among a small circle and convergent-divergent, and can not realize completely as roller printing machine chromatography function (namely, error is accurate to 0.2mm), there will be cavitation in the middle of powder block after synthesis, then by feed supplement belt 40 some mixed powders that fall, clearance position is filled at feed supplement station 22 place.
In sum: the imitative natural polish brick material distributing machine being easy to convert flower pattern of the present invention can for the natural marble of most of different texture different colours, by its people for being divided into four to five regions (containing feed supplement region, also bag element is referred to as in the industry), carved leather belt is engraved as corresponding element shape, be aided with multiple color powder to mix by different proportion, polished bricks can be prepared as the effect of extremely similar lithotome, and can accomplish only to change carved leather belt, just obtain the effect of brand-new flower pattern, overturn in the past one too material distributing machine can only do a kind of limitation of decorative pattern.

Claims (5)

1. be easy to the imitative natural polish brick material distributing machine converting flower pattern, comprise frame (10), frame (10) is provided with belt conveyor (20), belt conveyor (20) top is provided with blanking device (50), this blanking device (50) comprises discharging opening motor (51) and at least 1 monochromatic hopper (52), it is characterized in that: described belt conveyor (20) is provided with carved leather belt station (21) and feed supplement station (22) along throughput direction, wherein, this carved leather belt station (21) is provided with at least 2 carved leather belt devices (30), feed supplement station (22) is provided with feed supplement belt (40), and each carved leather belt device (30) top and feed supplement belt (40) top are respectively equipped with blanking device (50), meanwhile, this imitative natural polish brick material distributing machine being easy to convert flower pattern includes PLC, and each blanking device (50) is connected to this PLC respectively, state carved leather belt device (30) and comprise carved leather belt (31), this carved leather belt (31) surface is provided with depressed area (3121), the girth P of described each carved leather belt (31) is all greater than processed polished bricks along the length of side L on throughput direction, and P=160%L.
2. according to the imitative natural polish brick material distributing machine being easy to convert flower pattern that claim 1 is stated, it is characterized in that: described carved leather belt (31) comprises PVC basic unit (311), the outside of PVC basic unit (311) is provided with cellular rubber layer (312), and depressed area (3121) are positioned on cellular rubber layer (312).
3., according to the imitative natural polish brick material distributing machine being easy to convert flower pattern that claim 1 is stated, it is characterized in that: described carved leather belt (31) surface is furnished with material scraping plate (32).
4. according to the imitative natural polish brick material distributing machine being easy to convert flower pattern that claim 1 is stated, it is characterized in that: described carved leather belt device (30) includes zero detector (33), this zero detector (33) detects the zero phase of carved leather belt (31), and PLC controls the operating condition of each carved leather belt device (30) according to the zero phase information that this zero detector (33) sends.
5. the imitative natural polish brick material distributing machine being easy to conversion flower pattern according to any one of claim 1 to 4, is characterized in that: described carved leather belt device (30) is 4.
CN201210491727.5A 2012-11-27 2012-11-27 Distributor for nature-imitated polished tiles capable of easily changing patterns Active CN102990768B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105459711A (en) * 2016-01-18 2016-04-06 高碧 Ceramic cloth printing machine

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Publication number Priority date Publication date Assignee Title
GB565725A (en) * 1943-03-01 1944-11-24 Alfred Ernest Bradshaw Improvements in or relating to the manufacture by moulding of slabs and other articles from fibrous materials
CN101249666A (en) * 2008-03-19 2008-08-27 黎永健 New technique for distribution of ceramic products
CN101804664A (en) * 2010-03-24 2010-08-18 林铭章 Fabric distributing equipment of ceramic micropowder fabric and method thereof
CN101913195A (en) * 2010-07-23 2010-12-15 梁海果 Distribution method and device for producing imitated natural sandstone ceramic tiles
CN102120335A (en) * 2010-11-30 2011-07-13 霍镰泉 Distributing equipment for ceramic micro-powder bricks
CN102172971A (en) * 2011-01-28 2011-09-07 黎永健 Distribution equipment and method of cross branched fine line texture micro-powder brick fabrics
CN202292988U (en) * 2011-10-26 2012-07-04 佛山市博晖机电有限公司 Distributing equipment capable of producing ceramic bricks with natural stone texture effect
CN102642242A (en) * 2012-05-17 2012-08-22 黎永健 Intelligent powder distribution system in ceramic tile production
CN102765125A (en) * 2012-07-30 2012-11-07 佛山石湾鹰牌陶瓷有限公司 Distributing system for natural-stone-imitated ceramic tiles
CN202952362U (en) * 2012-11-27 2013-05-29 佛山市宝岩机器制造有限公司 Nature-imitated polished tile distributing machine capable of easily varying patterns

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB565725A (en) * 1943-03-01 1944-11-24 Alfred Ernest Bradshaw Improvements in or relating to the manufacture by moulding of slabs and other articles from fibrous materials
CN101249666A (en) * 2008-03-19 2008-08-27 黎永健 New technique for distribution of ceramic products
CN101804664A (en) * 2010-03-24 2010-08-18 林铭章 Fabric distributing equipment of ceramic micropowder fabric and method thereof
CN101913195A (en) * 2010-07-23 2010-12-15 梁海果 Distribution method and device for producing imitated natural sandstone ceramic tiles
CN102120335A (en) * 2010-11-30 2011-07-13 霍镰泉 Distributing equipment for ceramic micro-powder bricks
CN102172971A (en) * 2011-01-28 2011-09-07 黎永健 Distribution equipment and method of cross branched fine line texture micro-powder brick fabrics
CN202292988U (en) * 2011-10-26 2012-07-04 佛山市博晖机电有限公司 Distributing equipment capable of producing ceramic bricks with natural stone texture effect
CN102642242A (en) * 2012-05-17 2012-08-22 黎永健 Intelligent powder distribution system in ceramic tile production
CN102765125A (en) * 2012-07-30 2012-11-07 佛山石湾鹰牌陶瓷有限公司 Distributing system for natural-stone-imitated ceramic tiles
CN202952362U (en) * 2012-11-27 2013-05-29 佛山市宝岩机器制造有限公司 Nature-imitated polished tile distributing machine capable of easily varying patterns

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