CN115366240A - Ceramic tile digital material distribution method and device capable of distributing whole body long texture - Google Patents
Ceramic tile digital material distribution method and device capable of distributing whole body long texture Download PDFInfo
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- CN115366240A CN115366240A CN202110559262.1A CN202110559262A CN115366240A CN 115366240 A CN115366240 A CN 115366240A CN 202110559262 A CN202110559262 A CN 202110559262A CN 115366240 A CN115366240 A CN 115366240A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 title claims description 25
- 238000009826 distribution Methods 0.000 title claims description 24
- 239000000843 powder Substances 0.000 claims abstract description 115
- 238000007641 inkjet printing Methods 0.000 claims abstract description 40
- 239000011449 brick Substances 0.000 claims abstract description 37
- 238000001035 drying Methods 0.000 claims description 26
- 238000005034 decoration Methods 0.000 claims description 14
- 238000007639 printing Methods 0.000 claims description 13
- 239000002904 solvent Substances 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 8
- 238000011282 treatment Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000001023 inorganic pigment Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 description 24
- 238000004043 dyeing Methods 0.000 description 6
- 230000000149 penetrating effect Effects 0.000 description 6
- 239000000049 pigment Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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Abstract
The invention discloses a digital ceramic tile distributing method and a digital ceramic tile distributing device capable of distributing full-length textures, wherein the digital ceramic tile distributing method capable of distributing full-length textures comprises the following steps: A. distributing ground color powder on a first conveying belt to obtain a ground color powder layer; B. digitally ink-jet printing texture patterns on the bottom color powder layer; C. and (3) enabling the dried bottom color powder layer to fall to a second conveyer belt from a first conveyer belt to obtain a full texture powder layer, wherein the conveying directions of the first conveyer belt and the second conveyer belt are the same. The digital ceramic tile distributing method capable of distributing the whole-body long textures is simple in distributing method, the consistency of the textures inside the green body and the surface textures is guaranteed, the precision of the long textures of the prepared green bricks is high, the digital ceramic tile distributing device capable of distributing the whole-body long textures is simple in structure, the green bricks with the whole-body long textures consistent with the required texture patterns can be prepared, the fineness of the long textures of the prepared green bricks is high, and the green bricks can penetrate through the brick bodies.
Description
Technical Field
The invention relates to the technical field of architectural ceramics, in particular to a ceramic tile digital material distribution method and a ceramic tile digital material distribution device capable of distributing long grains on the whole body.
Background
The building ceramic products are increasingly competitive, the requirements of consumers on the ceramic tiles are higher and higher, particularly, in the aspect of the decorative effect of the ceramic, the ceramic tiles which can realize the beautiful decorative effect can be favored by the consumers, and the decorative process for carrying out different effects on the ceramic tiles is continuously innovated and developed. At present, aiming at texture decoration of ceramic tiles, powder materials with different designs and colors are generally adopted to distribute so as to obtain different texture patterns, but the texture fineness obtained by the distribution mode is low, the existing ceramic tiles are also decorated by adopting a digital ink-jet printing mode, however, the pattern effect of the decoration mode only stays on the surface of a blank body, the texture effect penetrating through a brick body cannot be achieved, the texture fineness is low, the continuity of the texture is poor, long texture penetrating through the brick body cannot be obtained, the decoration effect is poor, and the attractiveness cannot meet the requirements of consumers.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a ceramic tile digital material distribution method capable of distributing whole body long textures, which is simple in material distribution method, ensures the consistency of the textures in a blank body and the surface textures, has high long texture precision of a prepared green brick, and solves the problems that the existing digital material distribution process is difficult to distribute materials to obtain long textures penetrating through the green brick body and the texture precision is poor;
the invention also aims to provide a ceramic tile digital distributing device capable of distributing the whole-body long textures, which is simple in structure, can be used for preparing a green brick with the whole-body long textures consistent with a required texture pattern, has high fineness of the long textures of the prepared green brick, can penetrate through the green brick body, has a clear and fine texture effect, and solves the problem that the conventional ceramic tile digital distributing device cannot be used for distributing the long texture decoration effect with high fineness of the long textures penetrating through the green brick body.
In order to achieve the purpose, the invention adopts the following technical scheme:
a ceramic tile digital material distribution method capable of distributing long grains throughout the body comprises the following steps:
A. distributing ground color powder on a first conveying belt to obtain a ground color powder layer;
B. printing a texture pattern on the bottom color powder layer by digital ink jet;
C. the dried ground color powder layer falls from a first conveying belt to a second conveying belt to obtain a full texture powder layer, the conveying directions of the first conveying belt and the second conveying belt are the same, the conveying speed of the first conveying belt is n times of that of the second conveying belt, and n is larger than 1;
D. moving the powder layer with the whole texture into a press for pressing to prepare a green brick with the whole long texture;
and B, the length of the texture pattern printed by the digital ink-jet printing in the step B is n times of the length of the texture of the finally prepared green brick.
In step a, the thickness of the base toner layer is 1 to 5mm.
Further, after the texture pattern is digitally ink-jet printed on the bottom toner layer in the step B, the step B further includes drying the ink-jet printed bottom toner layer.
Further, the drying process of the base toner layer further includes a crushing process of the base toner layer.
In step B, the printing ink for printing the pattern is water-based inorganic pigment ink or solvent-based ink.
Further, n ranges from 3 to 15.
In a further description, the step D includes drying and surface decoration after the through texture powder layer is moved into the press for pressing.
A ceramic tile digital distributing device capable of distributing whole body long textures is applied to the ceramic tile digital distributing method capable of distributing whole body long textures, and comprises a distributing device, an ink-jet printing device, a press, a first conveying belt and a second conveying belt;
the feeding end of the first conveying belt is located above the second conveying belt, the distributing device and the ink-jet printing device are sequentially arranged above the first conveying belt along the conveying direction of powder, and the press is arranged above the second conveying belt.
The powder material distributing device, the ink-jet printing device and the drying device are sequentially arranged above the first conveying belt along the conveying direction of the powder material, and the powder material crushing device is arranged above the first conveying belt and is positioned between the drying device and the press.
Furthermore, the distance between the nozzle of the ink-jet printing device and the bottom color powder layer is 3-15 mm.
Compared with the prior art, the embodiment of the invention has the following beneficial effects:
according to the digital material distribution method for the ceramic tile, the ground color powder is distributed on the first conveying belt, then the texture pattern is printed through digital ink jet on the ground color powder layer, ink seeps to the bottom of the powder, the length of the texture pattern printed through ink jet in the step B is lengthened by n times to be printed, the powder is dried through the step C to obtain the dyed texture pattern, when the powder falls from the first conveying belt to the second conveying belt, the powder is scattered and accumulated on the second conveying belt, so that the texture is compressed by n times, the pattern is reduced, after pressing, a green brick with the through long texture consistent with the required texture pattern can be finally prepared, the material distribution method is simple, the powder is conveyed and accumulated through simple material distribution and ink jet printing combined with different conveying speeds of the conveying belts, so that the texture penetrates through the green body and the continuity of the texture is good, the consistency of the texture in the green body and the surface texture is ensured, the long texture precision is high and can reach 2mm, and the problems that the existing digital material distribution technology is difficult to obtain the long texture penetrating through the green body and the poor in the precision of the brick are solved;
and then providing a ceramic tile digital distributing device capable of distributing the whole long textures, wherein a discharging end of a first conveying belt is arranged above a second conveying belt, the distributing device distributes bottom color powder to the first conveying belt, then, texture patterns are digitally inkjet printed on the bottom color powder through an inkjet printing device, the powder is dried by a drying device and then falls to the second conveying belt, when the powder is scattered from the first conveying belt and accumulated on the second conveying belt, the length of the inkjet printed texture patterns elongated by n times in the step B can be compressed to n times, so that the patterns are reduced, after the powder is pressed by a press, a ceramic tile blank with the whole long textures consistent with the required texture patterns can be finally prepared, the prepared blank body has the long textures penetrating through the ceramic tile body, the fineness of the prepared blank body is high, the ceramic tile with the whole long textures is simple in structure, the ceramic tile blank with the whole long textures consistent with the required texture patterns can be prepared, the fineness of the prepared ceramic tile blank is high, the ceramic tile body with the whole long textures, and the fine and smooth texture effects are achieved.
Drawings
The figures further illustrate the invention, but the contents of the figures are not to be construed as limiting the invention in any way.
FIG. 1 is a schematic structural view of a digital tile distributing device capable of distributing long-grain texture throughout the tile according to one embodiment of the invention;
wherein: the device comprises a distributing device 1, an ink-jet printing device 2, a drying device 3, a press 4, a first conveying belt 5, a second conveying belt 6 and a powder grinding device 7.
Detailed Description
To facilitate an understanding of the invention, the invention is described more fully below. The present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
As shown in fig. 1, a ceramic tile digital material distribution method capable of distributing long texture throughout the whole body comprises the following steps:
A. distributing ground color powder on a first conveying belt to obtain a ground color powder layer;
B. digitally ink-jet printing texture patterns on the bottom color powder layer;
C. the dried ground color powder layer falls from a first conveying belt to a second conveying belt to obtain a full texture powder layer, the conveying directions of the first conveying belt and the second conveying belt are the same, the conveying speed of the first conveying belt is n times of that of the second conveying belt, and n is larger than 1;
D. moving the powder layer with the whole texture into a press for pressing to prepare a green brick with the whole long texture;
and B, the length of the texture pattern printed by the digital ink-jet printing in the step B is n times of the length of the texture of the finally prepared green brick.
The method comprises the steps of distributing ground color powder on a first conveying belt, then digitally ink-jetting and printing texture patterns on a ground color powder layer, enabling ink to seep to the bottom of the powder, enabling the length of the texture patterns printed by digital ink-jetting in the step B to be n times of the length of long textures of a finally prepared green brick, enabling the powder to fall to a second conveying belt from the first conveying belt, enabling the powder to further mix the powder of the upper part and the lower part when the powder falls down from the first conveying belt, enabling color development to be more uniform, enabling the powder to be compressed to n times, enabling the powder to be compressed to the original texture, enabling the texture to be reduced to a value which is less than that of the original texture pattern, enabling the powder to pass through the surface of the brick, enabling the texture to be enabled to be consistent with the original texture, enabling the powder to be obtained by a simple ink-jetting and simple-jetting and printing process, enabling the powder to pass through the surface of the brick to be enabled to be good in texture, enabling the accuracy to be low and being capable of achieving the effect of 5mm.
Further, the ground color powder is specifically white, gray or other light color powder.
Specifically, the texture pattern of the digital inkjet printing in step B is a line texture such as a curve texture, or a pattern texture such as a shape texture of a geometric shape.
The green bricks with the through curve long textures can be obtained by digitally ink-jet printing the curve texture patterns, the green bricks with the through geometric long textures can be obtained by digitally ink-jet printing the geometric shapes and other shape textures, the long textures have high precision and good decoration effect.
Preferably, in the step a, the thickness of the ground color powder layer is 1 to 5mm.
By limiting the thickness of the bottom color powder layer in the step A, if the thickness of the bottom color powder layer is too thick, ink is difficult to seep to powder below when texture patterns are digitally printed in the step B, uneven dyeing is easily caused, the powder which is unevenly dyed is accumulated when subsequent powder falls from the first conveying belt to the second conveying belt, the texture of a finally prepared green brick is easily unclear, and if the thickness of the bottom color powder layer is too thin, the texture thickness of the green brick is easily reduced, and the texture of the finally prepared green brick is poor.
Further, after the step B digitally inkjet-prints the texture pattern on the base toner layer, the step B further includes drying the inkjet-printed base toner layer.
After the powder is dried, the water or the solvent of the ink in the powder volatilizes, the pigment in the ink can dye the powder, the dyed texture pattern is obtained, and the dyeing effect is good.
Further, the drying process of the base toner layer further includes a crushing process of the base toner layer.
In the drying process, moisture or solvent in the ink volatilizes to dye the powder, the powder can form agglomeration after the ink is dried, the agglomerated powder is easy to cause uneven color and influence the texture effect and the texture of a brick blank, the fineness of the powder can be improved by crushing the powder after the drying process, and the agglomeration formed by the powder after the ink is prevented from affecting the texture effect.
Specifically, in the step B, the printing ink for digitally printing the pattern is water-based inorganic pigment ink or solvent-based ink.
In the step B, the printing ink for digitally printing the pattern adopts water-based inorganic pigment ink or solvent-based ink, and because the water-based inorganic pigment ink or the solvent-based ink is easy to dry and burn, water or solvent in the ink is easy to volatilize, and pigment in the ink is left, the powder can be dyed, the dyeing effect is good, the definition of the texture is high, and the texture decoration effect of the green brick is ensured.
Preferably, n is in the range of 3 to 15.
The value range of n is 3-15, namely the ratio of the conveying speed of the first conveying belt to the conveying speed of the second conveying belt is set to be (15-3): the method has the advantages that 1, the powder can be guaranteed to have the effects of accumulating and compressing patterns when falling from the first conveying belt to the second conveying belt, so that the finally manufactured green bricks are guaranteed to be consistent with the required texture patterns, the texture controllability is good, the situation that the texture is distorted due to excessive stretching and excessive compression of the texture is not easy to cause, and the texture effect is effectively guaranteed.
Preferably, the conveying speed of the first conveying belt is 30m/min, and the conveying speed of the second conveying belt is 6m/min.
The conveying speed of the first conveying belt is set to be 30m/min, the conveying speed of the second conveying belt is set to be 6m/min, and it is guaranteed that the conveying speeds of the first conveying belt and the second conveying belt are not too fast or too slow, so that the situation that textures are unclear or distorted due to the fact that the conveying speed is too fast is avoided, and the situation that the textures are lowered in production efficiency due to the fact that the conveying speed is slow is avoided.
In a further description, the step D includes drying and surface decoration after the through texture powder layer is moved into the press for pressing.
Specifically, the surface decoration treatment is surface decoration treatment such as applying transparent glaze or flash dry particles on the surface of the blank.
After pressing, further drying treatment and surface decoration treatment are carried out, the decoration effect of the surface of the green brick can be improved, the surface texture of the green brick is increased on the basis of the original overall long texture, and then the process treatments such as firing, edging and polishing are carried out, so that the prepared ceramic tile is good in texture and rich in decoration effect.
A can distribute the digital distributing device of ceramic tile of the long texture of whole body, apply to the said can distribute the digital distributing method of ceramic tile of the long texture of whole body, including distributing device 1, ink-jet printing device 2, press 4, first conveyer belt 5 and second conveyer belt 6;
the blanking end of the first conveying belt 5 is positioned above the second conveying belt 6, the distributing device 1 and the ink-jet printing device 2 are sequentially arranged above the first conveying belt 5 along the conveying direction of powder, and the press 4 is arranged above the second conveying belt 6.
The blanking end of the first conveying belt 5 is arranged above the second conveying belt 6, the distributing device 1 distributes the ground color powder to the first conveying belt 5, then the ink-jet printing device 2 digitally prints the texture patterns on the ground color powder and then the powder is discharged to the second conveying belt 6, when the powder is scattered from the first conveying belt 5 and accumulated on the second conveying belt 6, the length of the texture patterns which are elongated by n times in the step B and are subjected to ink-jet printing can be compressed to n times, and after the powder is pressed by the press 4, the green bricks with the through long textures consistent with the required texture patterns can be finally prepared.
Furthermore, the drying device 3 is further included, the distributing device 1, the inkjet printing device 2 and the drying device 3 are sequentially arranged above the first conveying belt 5 along the conveying direction of the powder, the drying device 3 can dry the powder, after the powder is dried, moisture or solvent of ink in the powder volatilizes, pigment in the ink can dye the powder, a dyed texture pattern is obtained, and the dyeing effect is good.
Specifically, the distributing devices 1 are arranged in a plurality, the distributing devices 1 are arranged above the first conveying belt 5, and the distributing devices 1 distribute the ground color powder, so that the distributing speed is high, the distributing thickness of the ground color powder is ensured, and the production efficiency of the green bricks is effectively improved.
Specifically, the inkjet printing apparatus 2 is a digital ceramic inkjet printer.
Specifically, the material distributing device 1 adopts an existing conventional material distributing device, and the drying device 3 adopts an oven.
Adopt digital ceramic ink jet printer be in on the bottom pigment powder layer digital ink jet printing texture pattern, the colour effect of printing is abundant, texture pattern is abundant, prints the fineness height, prints of high quality, and can accomplish the printing of texture pattern fast, when having guaranteed adobe texture effect, has effectively improved production efficiency.
Further, a powder grinding device 7 is included, and the powder grinding device 7 is arranged above the first conveying belt 5 and between the drying device 3 and the press 4.
Specifically, the powder grinding device 7 adopts a grinding mill.
Because the ink is dried after the drying treatment in the step C, the powder is likely to agglomerate, and the powder crushing device 7 is arranged, and the powder crushing device 7 is positioned between the drying device 3 and the press 4, the dried agglomerated powder can be crushed, so that the fineness of the powder is effectively improved, uneven texture dyeing caused by the agglomerated dyed powder is avoided, and the texture of the prepared green brick is effectively improved.
Preferably, the distance between the nozzle of the ink jet printing device and the bottom toner layer is 3-15 mm.
The distance between a nozzle of the ink jet printing device and the bottom color powder layer is limited, if the distance between the nozzle of the ink jet printing device and the bottom color powder layer is too large, the situation that the texture patterns of the digital ink jet printing on the bottom color powder layer by the ink jet printing device are not clear can occur, the dyeing effect of the bottom color powder layer is easily uneven, and if the distance between the nozzle of the ink jet printing device and the bottom color powder layer is too small, the surface flatness of powder can be possibly influenced when the ink jet printing device carries out ink jet printing, and the texture integrity of the bottom color powder layer is easily influenced.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is specific and detailed, but not to be understood as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent should be subject to the appended claims.
Claims (10)
1. A ceramic tile digital material distribution method capable of distributing whole body long textures is characterized by comprising the following steps:
A. distributing ground color powder on a first conveying belt to obtain a ground color powder layer;
B. digitally ink-jet printing texture patterns on the bottom color powder layer;
C. the dried bottom color powder layer falls to a second conveyer belt from a first conveyer belt to obtain a full texture powder layer, the conveying directions of the first conveyer belt and the second conveyer belt are the same, the conveying speed of the first conveyer belt is n times of the conveying speed of the second conveyer belt, and n is more than 1;
D. moving the powder layer with the whole texture into a press for pressing to prepare a green brick with the whole long texture;
and the length of the texture pattern printed by the digital ink-jet printing in the step B is n times of the length of the texture of the finally prepared green brick.
2. The digital tile distributing method capable of distributing the whole long grains according to claim 1, wherein in the step A, the thickness of the ground color powder layer is 1-5 mm.
3. The digital distribution method of ceramic tiles with overall long texture according to claim 1, wherein the step B further comprises drying the inkjet-printed ground color layer after the digital inkjet printing of the texture pattern on the ground color layer.
4. The digital distribution method of ceramic tiles with full body and long texture according to claim 3, wherein the drying process of the ground color powder layer further comprises a grinding process of the ground color powder layer.
5. The digital distribution method of ceramic tiles with overall long texture according to claim 1, wherein in the step B, the printing ink of the digital printing pattern is water-based inorganic pigment ink or solvent-based ink.
6. The digital tile distributing method capable of distributing long grains throughout the tile according to claim 1, wherein the value of n ranges from 3 to 15.
7. The digital distribution method of ceramic tiles with full body and long texture according to claim 1, wherein the step D is to transfer the full body texture powder layer into a press for pressing, and further comprises drying and surface decoration treatment.
8. A ceramic tile digital material distribution device capable of distributing long grains on the whole body is applied to the ceramic tile digital material distribution method capable of distributing long grains on the whole body according to any one of claims 1 to 7, and is characterized by comprising a material distribution device, an ink-jet printing device, a press, a first conveying belt and a second conveying belt;
the feeding end of the first conveying belt is located above the second conveying belt, the distributing device and the ink-jet printing device are sequentially arranged above the first conveying belt along the conveying direction of powder, and the press is arranged above the second conveying belt.
9. The digital distribution device for ceramic tiles with long grains capable of distributing materials according to claim 8, further comprising a drying device and a powder grinding device, wherein the distribution device, the ink-jet printing device and the drying device are sequentially arranged above the first conveyer belt along the conveying direction of the powder, and the powder grinding device is arranged above the first conveyer belt and between the drying device and the press.
10. The digital tile distributing device capable of distributing the whole long textures according to claim 8, wherein a distance between a nozzle of the ink jet printing device and the ground color powder layer is 3-15 mm.
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CN111168824A (en) * | 2020-03-05 | 2020-05-19 | 杭州诺贝尔陶瓷有限公司 | Full-digital decorative ceramic polished tile with antibacterial function and production method thereof |
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2021
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CN101804664A (en) * | 2010-03-24 | 2010-08-18 | 林铭章 | Fabric distributing equipment of ceramic micropowder fabric and method thereof |
CN102172971A (en) * | 2011-01-28 | 2011-09-07 | 黎永健 | Distribution equipment and method of cross branched fine line texture micro-powder brick fabrics |
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