CN101497539A - Technique for producing ceramic tile with surface having stereo sandrock effect - Google Patents
Technique for producing ceramic tile with surface having stereo sandrock effect Download PDFInfo
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- CN101497539A CN101497539A CNA2008102204366A CN200810220436A CN101497539A CN 101497539 A CN101497539 A CN 101497539A CN A2008102204366 A CNA2008102204366 A CN A2008102204366A CN 200810220436 A CN200810220436 A CN 200810220436A CN 101497539 A CN101497539 A CN 101497539A
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- glaze
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Abstract
The invention discloses a process for producing a ceramic brick with stereoscopic sandstone effect on the surface. The process comprises: a first step, mixing powder according to a proportion, conveying the powder to a press die with surface-embossed oblique texture, pressing the powder, and then drying the powder; a second step, applying a bottom color glaze to a brick through a first glaze cabinet, and applying a surface color glaze to the brick through a second glaze cabinet, wherein nozzles on the first glaze cabinet and the second glaze cabinet are staggered; a third step, after glaze application, printing stone like patterns of fancy glaze to carry out embossing; a fourth step, after the embossing is ended, lightening particles and dotting the brick through a first dotting cabinet and a second dotting cabinet; and a fifth step, after the production steps, feeding the brick into a kiln and sintering the brick to obtain a finished brick, namely, the ceramic brick with the stereoscopic sandstone effect on the surface. By applying the glaze with the effect of simulating dry particles to the brick surface, the glaze can reach the effect of like sandstone after final sintering; therefore, the production cost can be effectively saved, and the color is richer and more natural.
Description
Technical field:
The present invention relates to building ceramic tiles manufacturing technology field, refer in particular to and a kind ofly glaze is imposed on the surface have on the ceramic pigment base of texture, after burning till through high temperature, the brick mask has the production technique of granular sandrock effect.
Background technology:
Mostly existing sandrock effect ceramic tile is with the dry granular machine dry granular cloth to burn the formed sandrock effect in back on the adobe surface, and this method needs specific dry granular equipment and the higher dry granular particle of cost, has therefore restricted the popularization of this stereo sandrock effect ceramic tile.
Summary of the invention:
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of by glaze is executed on the brick face with the effect of imitative dry granular, can reach the effect of class sandstone after burning till eventually, can effectively save production cost, and color is enriched the production technique of the ceramic tile of nature more.
For achieving the above object, technical scheme provided by the invention is: a kind of surface has the production technique of stereo sandrock effect ceramic tile, and the concrete steps of this technology are:
Step 1: the powder of matching colors in proportion, send into the press die compacting that has diagonal lamination of surface relief, dry then;
Step 2: successively by the first glaze cabinet execute the background color glaze, the second glaze cabinet is executed the complexion glaze, the first glaze cabinet and the second glaze nozzle cashier's office in a shop layout that all misplaces wherein;
Step 3: the pattern that stamps the class stone material of a fancy glaze after the glazing carries out stamp;
Step 4: printed spend after, successively get cabinet and second ready and get flash light particle and getting ready of cabinet ready by first;
Step 5: go into klining after above production process, finished bricks promptly becomes a ceramic tile that the surface has stereo sandrock effect that has.
The chemical ingredients of the glaze in the described step 2 and weight proportion are: ILSiO
2: AL
2O
3: CaO:MgO:Na
2O:K
2O:ZnO=7.55:52.58:24.49:3.98:2.11:5.38:1.04:1.82.
The processing parameter of the glaze cabinet in the step 2 requires: a. glaze spraying pump pressure: 0.4～0.6kg/cm
3B. glaze slip proportion: 1.65～1.70g/ml; C. glaze slip flow velocity: 10～12 seconds/volt cups; D. nozzle bore is selected: 0.36mm 0.52mm; E. glazing weight: 135～140g/ tile.
After the present invention adopted technique scheme, glazing equipment and the control of comprehensive glazing process were guaranteed after the glazing glaze in the granular size and the form on adobe surface, made to burn till back brick face effect and reach requirement; For giving full expression to color and glaze effect, selected two glaze spraying cabinets for use, the nozzle dislocation is arranged, to guarantee the homogeneity of glaze spraying; Ornamental for finished bricks is had more, adobe has been selected the surface to have the mould of concave-convex effect and has been used the toner compacting, has added revenue stamp process after the glazing, flash light particle and ultrawhite point operation.By above-mentioned implementation of processes, compared with prior art, need not the higher dry granular particle of specific dry granular equipment and cost, raw materials cost is greatly saved, and is feasible and controlled respond well through repeatedly producing checking, can produce favorable economic benefit, simultaneously, the ceramic tile color that makes is enriched nature more.
Embodiment:
Select the concrete processing step of a 600 * 600mm black sandstone brick that the present invention is further specified below:
Step 1: select the press die that has diagonal lamination of surface relief for use, powder is black powder and white powder, presses the toner of 9:1 mixing.
Step 2: glaze is divided into background color W1002 (grey), and complexion W1003 (black), background color W1002 use glaze cabinet 1 to make the nozzle of two apertures as 0.52mm, and dislocation is arranged, to guarantee the homogeneity of glaze spraying.
Proportion: 1.68 ± 0.01g/ml
Flow velocity: 11 ± 1 seconds/volt cups
Pump pressure: 0.6kg/cm
3
Weight: 66 ± 1g/ tile
Complexion is used the second glaze cabinet: the nozzle dislocation of four aperture 0.36mm is arranged, to guarantee the homogeneity of glaze spraying.
Proportion: 1.66 ± 0.01g/ml
Flow velocity: 10 ± 1 seconds/volt cups
Pump pressure: 0.5kg/cm
3
Weight: 70 ± 1g/ tile
Frit particles size, concavo-convex state are guaranteed in the strictness control of correlation parameter;
The used glaze of the present invention need have that high temperature viscosity is big, and firing range is wide, can keep the form that had after the glazing after the burning, and wear resistance, anti-skid are good, so the chemical ingredients of glaze and weight proportion are: IL:SiO
2: AL
2O
3: CaO:MgO:Na
2O:K
2O:ZnO=7.55:52.58:24.49:3.98:2.11:5.38:1.04:1.82.
Step 3: the pattern that stamps the class stone material of a black fancy glaze after the glazing.
Step 4: printed and spent flash light particle and white point.
1. the particle that glistens uses first to get cabinet ready: the size of flash of light particle is: 100～120 orders with the proportioning of fixing agent and water are: 0.1:1:10, get weight ready and be: 8～10g/ tile.
2. beating white point uses second to get cabinet ready: white point glaze proportion is: 1.72～1.74g/ml, 18～20 seconds/volt cups of flow velocity are got dish frequency conversion: 55HZ ready, get weight ready and are: 10～12g/ tile.
Control to white point requires: size, what, uniformity coefficient keep stability and controllability.
A. white point size control: mainly by glaze slip proportion and flow velocity with get the dish rotating speed ready, glaze slip proportion high flow rate is big, gets dish rotating speed height ready, and white point diminishes, otherwise becomes big.
B. white point weight control: mainly by voltage stabilizing glaze pump pump pressure with advance the aperture of glaze valve, and the speed of glaze line belt conveyor is controlled.
C. the control of white point uniformity coefficient: the flow velocity of glaze slip and the selection of getting the edge fineness of dish ready and getting the dish glaze outlet hole ready are processed and are controlled, and the selection in smoothness, glaze hole of wherein getting plate edge ready is rather important, and it is level and smooth more to get plate edge ready.
Step 5: go into klining after above production process, finished bricks promptly becomes a ceramic tile with black sandrock effect.
The embodiment of the above is preferred embodiment of the present invention only, is not to limit practical range of the present invention with this, so the equivalence that all shapes according to the present invention, structure and principle are done changes, all should be covered by in protection scope of the present invention.
Claims (3)
1, a kind of surface has the production technique of stereo sandrock effect ceramic tile, it is characterized in that: the concrete steps of this technology are:
Step 1: the powder of matching colors in proportion, send into the press die compacting that has diagonal lamination of surface relief, dry then;
Step 2: successively by the first glaze cabinet execute the background color glaze, the second glaze cabinet is executed the complexion glaze, the first glaze cabinet and the second glaze nozzle cashier's office in a shop layout that all misplaces wherein;
Step 3: the pattern that stamps the class stone material of a fancy glaze after the glazing carries out stamp;
Step 4: printed spend after, successively get cabinet and second ready and get flash light particle and getting ready of cabinet ready by first;
Step 5: go into klining after above production process, finished bricks promptly becomes a ceramic tile that the surface has stereo sandrock effect that has.
2, a kind of surface according to claim 1 has the production technique of stereo sandrock effect ceramic tile, it is characterized in that: the chemical ingredients of the glaze in the described step 2 and weight proportion are ILSiO
2: AL
2O
3: CaO:MgO:Na
2O:K
2O:ZnO=7.55:52.58:24.49:3.98:2.11:5.38:1.04:1.82.
3, a kind of surface according to claim 1 has the production technique of stereo sandrock effect ceramic tile, it is characterized in that: the processing parameter of the glaze cabinet in the step 2 requires: a. glaze spraying pump pressure: 0.4～0.6kg/cm
3B. glaze slip proportion: 1.65～1.70g/ml; C. glaze slip flow velocity: 10～12 seconds/volt cups; D. nozzle bore is selected: 0.36mm 0.52mm; E. glazing weight: 135～140g/ tile.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008102204366A CN101497539A (en) | 2008-12-25 | 2008-12-25 | Technique for producing ceramic tile with surface having stereo sandrock effect |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008102204366A CN101497539A (en) | 2008-12-25 | 2008-12-25 | Technique for producing ceramic tile with surface having stereo sandrock effect |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101497539A true CN101497539A (en) | 2009-08-05 |
Family
ID=40944838
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008102204366A Pending CN101497539A (en) | 2008-12-25 | 2008-12-25 | Technique for producing ceramic tile with surface having stereo sandrock effect |
Country Status (1)
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102417353A (en) * | 2011-09-06 | 2012-04-18 | 佛山市三水新明珠建陶工业有限公司 | Manufacturing method for ceramic brick product decorated with continuous textures on three-dimensional surface |
| CN102417343A (en) * | 2011-08-24 | 2012-04-18 | 重庆歌德陶瓷玛赛克制造有限公司 | Sandstone-like porcelain exterior wall tile and production method thereof |
| CN102690131A (en) * | 2012-03-02 | 2012-09-26 | 佛山市章氏兄弟建材有限公司 | Manufacturing method of underglaze flashing K gold glazed brick |
| CN102773917A (en) * | 2012-07-30 | 2012-11-14 | 佛山石湾鹰牌陶瓷有限公司 | Material distribution method of tile imitating natural stone |
| CN106478154A (en) * | 2016-10-14 | 2017-03-08 | 白刚 | A kind of Ceramic Tiles of artificial stone sandstone and its preparation technology |
| CN112645715A (en) * | 2020-09-22 | 2021-04-13 | 海鸥冠军有限公司 | Granite ceramic tile with natural stone texture and manufacturing method thereof |
-
2008
- 2008-12-25 CN CNA2008102204366A patent/CN101497539A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102417343A (en) * | 2011-08-24 | 2012-04-18 | 重庆歌德陶瓷玛赛克制造有限公司 | Sandstone-like porcelain exterior wall tile and production method thereof |
| CN102417343B (en) * | 2011-08-24 | 2014-02-19 | 重庆歌德陶瓷玛赛克制造有限公司 | Production method of sandstone-like porcelain exterior wall tile |
| CN102417353A (en) * | 2011-09-06 | 2012-04-18 | 佛山市三水新明珠建陶工业有限公司 | Manufacturing method for ceramic brick product decorated with continuous textures on three-dimensional surface |
| CN102417353B (en) * | 2011-09-06 | 2013-01-30 | 佛山市三水新明珠建陶工业有限公司 | Manufacturing method for ceramic brick product decorated with continuous textures on three-dimensional surface |
| CN102690131A (en) * | 2012-03-02 | 2012-09-26 | 佛山市章氏兄弟建材有限公司 | Manufacturing method of underglaze flashing K gold glazed brick |
| CN102690131B (en) * | 2012-03-02 | 2013-10-30 | 佛山市章氏兄弟建材有限公司 | Manufacturing method of underglaze flashing K gold glazed brick |
| CN102773917A (en) * | 2012-07-30 | 2012-11-14 | 佛山石湾鹰牌陶瓷有限公司 | Material distribution method of tile imitating natural stone |
| CN102773917B (en) * | 2012-07-30 | 2014-10-22 | 佛山石湾鹰牌陶瓷有限公司 | Material distribution method of tile imitating natural stone |
| CN106478154A (en) * | 2016-10-14 | 2017-03-08 | 白刚 | A kind of Ceramic Tiles of artificial stone sandstone and its preparation technology |
| CN112645715A (en) * | 2020-09-22 | 2021-04-13 | 海鸥冠军有限公司 | Granite ceramic tile with natural stone texture and manufacturing method thereof |
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Open date: 20090805 |