CN205497772U - Imitative lifelike imitative stone ceramic tile manufacturing system of stone effect - Google Patents

Imitative lifelike imitative stone ceramic tile manufacturing system of stone effect Download PDF

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Publication number
CN205497772U
CN205497772U CN201620202091.1U CN201620202091U CN205497772U CN 205497772 U CN205497772 U CN 205497772U CN 201620202091 U CN201620202091 U CN 201620202091U CN 205497772 U CN205497772 U CN 205497772U
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stone
layer
glaze
ceramic tile
true
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李慈雄
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Shanghai Yuexin Health Group Co Ltd
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Shanghai Yuexin Health Group Co Ltd
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Abstract

The utility model relates to an imitative lifelike imitative stone ceramic tile manufacturing system of stone effect, the manufacturing system is drenched glaze device, ink jet printer, top layer glaze spraying device, is burnt till device and cutting burnishing device including distributing device, suppression device, biscuiting device, the bottom that loops through the conveyer belt connection. Compared with the prior art, the utility model discloses the manufacturing system adopts drenches the manufacturing equipment of glaze, inkjet, glaze spraying, the color layer that makes the enamel bottom in proper order, have imitative stone effect on the adobe top layer, and enamel protection top layer to having overcome the inkjet material and having received temperature and the color and luster appears and not enough or lead to the fact the burning in combustion process, simultaneously, the stability of the pattern color that inkjet 3D printed can be protected in enamel protection top layer, makes final products all have higher article looks on external sense organ still is the interior quality.

Description

The imitating stone ceramic tile that a kind of stone is true to nature manufactures system
Technical field
This utility model relates to a kind of imitating stone ceramic tile and manufactures system, especially relates to true to nature the imitating of a kind of stone Stone ceramic tile manufactures system.
Background technology
Before ink-jet printed technology occurs, general employing screen printing and roller printing technology produce decoration ceramic tile. Ceramic tile male and fomale(M&F) cannot be printed by screen printing, and ceramic tile surface is difficult to obtain the color developing effect of stereo, and Although roller printing can realize male and fomale(M&F) printing, pattern texture fidelity is higher, but the decorative colour obtained compares Single stiff, change in pattern is less.Inkjet printing breaches the limitation of Conventional processing methods, be a kind of contactless, No pressure, printing technology without forme, infilter under ink in ceramic matrix, burn till through high temperature and can present not Same color and pattern, the program file changing ink-jet printer just can print various true to nature imitating at ceramic tile surface Timber, parian texture pattern, it is thus achieved that the effect that Conventional decal technology cannot print out.
In the preparation technology of traditional inkjet printing Imitation Rock Porcelain Tiles, by carrying out ink ejection operation on ceramic tile adobe surface, Ink bleed sink and enters in base substrate, burns till through high temperature and presents special color and textured pattern.Ceramic powder Generally first pass through the operations such as micro mist cloth, press be compressing, dry, similar with throwing glazed brick colouring afterwards, executing Use ink-jet printer that ink is printed directly to adobe surface on glaze line, then carry out burning till, rubbing down operation, this Polished bricks prepared by method is because compressing adobe density is high, and it is limited to ooze the degree of depth under ink, causes this ceramic tile table The inkjet printing exploit graph pattern layer in face is relatively thin, ink-jet polished bricks be dried after burning till through a series of scrape thicknessing, rough polishing, The operations such as essence throwing, surface ink water penetration layer becomes thinner, and will gradually be depleted during the later stage uses, ink The textured pattern that water generates thickens, and even comes off, and decorative effect is greatly affected.
Chinese patent CN 204981658 U discloses a kind of production line for preparing Imitation Rock Porcelain Tiles.This production line bag Include pass sequentially through belt connect the first distribution device, prepressing device, ink-jet print system, the second distribution device, Press device, drying system, firing system and cutting polishing system.When this production line produces, first to ceramic powder Carrying out precompressed and obtain fabric preloading mound, the bulk density controlling fabric preloading mound is 0.9-1.2g/cm3;This production line Can obtain and there is the inkjet printing pattern texture up permeated from precoat ink printed face, inkjet printing pattern thickness Degree >=0.5mm.Imitation Rock Porcelain Tiles product decoration patterned layer thickness is controlled, micro mist cloth texture and inkjet printing texture phase In conjunction with making its patterned layer rich solid, bright in luster, possess aesthetic, wearability is good, the most easy to wear, uses More lasting.This patent uses ink-jet print system carry out ink-jet, and the greatest difficulty of existing ink-jet technology is The color development of dark system is unstable, and owing to inkjet materials is influenced by temperature the hugest, temperature is the highest be will result in The sensation burnt, glaze out-of-flatness, the too low meeting of temperature makes color the vividest, and color and luster is inadequate.This patent uses After ink-jet, carry out a cloth again, and suppressed, its object is to improve the wearability of ceramic tile, due to Using twice compacting, technique is complex, still lacks simultaneously and carries out, for inkjet materials, the link protected.
Utility model content
Defect that the purpose of this utility model is contemplated to overcome above-mentioned prior art to exist and a kind of imitative stone effect is provided Imitating stone ceramic tile the most true to nature manufactures system.
The purpose of this utility model can be achieved through the following technical solutions:
The imitating stone ceramic tile that a kind of stone is true to nature manufactures system, including passing sequentially through the cloth dress that conveyer belt connects Put, pressure setting, biscuit firing device, bottom drench glaze device, inkjet-printing device, top layer glaze spraying device, burn till dress Put and cut burnishing device.
Described distribution device includes micro powder discharge mechanism, particle blanking mechanism and lines cutting agency, each blanking Mechanism all includes for storing powder material, particulate material or the storage bin hopper of lines raw material, being arranged on below storage bin hopper Discharging cylinder and be arranged on discharging cylinder exit control load outlet flashboard.
Described pressure setting is ceramic press, and described biscuit firing device is biscuit kiln, and described burning apparatus is for burning Becoming kiln, described cutting burnishing device includes cutter and buffing machine.
It is that straight line drenches glaze machine that described bottom drenches glaze device, drenches one layer of enamel of glaze for the brick periblast in biscuiting molding Bottom.
Described inkjet-printing device is 3D printer, for the brick embryo ink-jet 3D after drenching glaze is printed one layer of tool There is the color layer of stone.
Described top layer glaze spraying device is automatic glaze spraying machine, for ceramic tile top layer sprays one layer of enamel protection top layer.
Compared with prior art, this utility model has the following advantages and beneficial effect:
1, this utility model manufactures system and uses pouring glaze, ink-jet, the process equipment of glaze spraying, on adobe top layer successively Prepare enamel bottom, there is the color layer of stone, and enamel protection top layer, thus overcome inkjet materials and exist Temperature influence in sintering procedure and occur that color and luster not or causes burning, meanwhile, enamel protection top layer can be protected The stability of pattern color that ink-jet 3D prints, make final products on external sense organ or interior quality all There is higher condition.
2, using manufacture system of the present utility model, its manufacturing process is simple, based on ink-jet 3D printing technique, The vicissitudes sense and the 3-D effect that make lithotome in stone can true to nature reappear, compared in the market Traditional polishing glazing brick has good color and luster and third dimension.
Accompanying drawing explanation
Fig. 1 is the imitating stone ceramic tile manufacturing system structure schematic diagram that this utility model stone is true to nature.
Label in figure: 1 is conveyer belt, 2 is distribution device, and 3 is pressure setting, and 4 is biscuit firing device, and 5 is the end Layer drenches glaze device, and 6 is inkjet-printing device, and 7 is top layer glaze spraying device, and 8 is burning apparatus, and 9 is cutting polishing Device.
Detailed description of the invention
With specific embodiment, this utility model is described in detail below in conjunction with the accompanying drawings.
Embodiment
The imitating stone ceramic tile that a kind of stone is true to nature manufactures system, as it is shown in figure 1, include passing sequentially through conveyer belt 1 Connect distribution device 2, pressure setting 3, biscuit firing device 4, bottom drench glaze device 5, inkjet-printing device 6, Top layer glaze spraying device 7, burning apparatus 8 and cutting burnishing device 9.
Distribution device 2 includes micro powder discharge mechanism, particle blanking mechanism and lines cutting agency, each cutting agency All include for storing powder material, particulate material or the storage bin hopper of lines raw material, being arranged on going out below storage bin hopper Feed roller and be arranged on discharging cylinder exit control load outlet flashboard.Pressure setting 3 is pottery pressure Machine, biscuit firing device 4 is biscuit kiln, and burning apparatus 8 is calcining kiln, and cutting burnishing device 9 includes cutter and throwing Ray machine.Bottom drenches glaze device 5 and drenches glaze machine for straight line, drenches at the bottom of one layer of enamel of glaze for the brick periblast in biscuiting molding Layer.Inkjet-printing device 6 is 3D printer, has imitative for the brick embryo ink-jet 3D after drenching glaze is printed one layer The color layer of stone effect.Top layer glaze spraying device 7 is automatic glaze spraying machine, prevents for ceramic tile top layer is sprayed one layer of enamel Protect top layer.
The imitating stone ceramic tile manufacturing process that stone based on above-mentioned manufacture system is true to nature, specifically includes following steps:
(1) raw material of imitating stone ceramic tile is prepared, including powder material, particulate material and lines raw material;
(2) by after all raw material distribution device clothes, compressing, and carry out biscuiting, the temperature control of biscuiting System, at 900-1000 DEG C, obtains adobe;
(3) carry out drenching glaze, inkjet printing and glaze spraying operation in gained adobe surface order, on adobe top layer successively Prepare enamel bottom, there is the color layer of stone, and enamel protection top layer;
(4) adobe after processing step (3) is fired molding, and the temperature formed by a firing is 1100-1150 DEG C, And carry out cutting polishing, obtain the imitating stone ceramic tile that stone is true to nature.
Step (1) powder material, particulate material and lines raw material are the different of size or shape, its matrix material Material is same composition, and the mass percent of matrix material is: Anhydrite 20wt%, gangue 20wt%, viscous Soil 25wt%, wollastonite 10wt%, porcelain stone 20wt%, high temperature pore-forming auxiliary agent 5wt%, matrix material ball milling, Being filtrated to get powder material, micropowder reprocesses to beat particulate material and lines raw material.
In step (3), described enamel bottom is complete impermeable ground-coat enamel, proportion 1.4-1.5, glaze volume 0.4-0.5kg Every square meter;Described enamel protection top layer is dull surface glaze, the every square meter of proportion 1.4-1.5, glaze volume 0.6-0.7kg; Described color layer is printed by ink-jet 3D and forms, and ink-jet raw material is the ceramic ink of high temperature resistant inorganic colorant, The thickness of color layer is more than or equal to 1mm.
The above-mentioned description to embodiment is to be understood that for ease of those skilled in the art and use reality With novel.These embodiments obviously easily can be made various amendment, and handle by person skilled in the art General Principle described herein is applied in other embodiments without through performing creative labour.Therefore, this practicality The novel above-described embodiment that is not limited to, those skilled in the art are according to announcement of the present utility model, new without departing from this practicality Improvement and amendment that type category is made all should be within protection domains of the present utility model.

Claims (6)

1. the imitating stone ceramic tile manufacture system that a stone is true to nature, it is characterised in that include passing sequentially through transmission Band (1) connect distribution device (2), pressure setting (3), biscuit firing device (4), bottom drench glaze device (5), Inkjet-printing device (6), top layer glaze spraying device (7), burning apparatus (8) and cutting burnishing device (9).
The imitating stone ceramic tile that a kind of stone the most according to claim 1 is true to nature manufactures system, and its feature exists In, described distribution device (2) includes micro powder discharge mechanism, particle blanking mechanism and lines cutting agency, often Individual cutting agency all includes for storing powder material, particulate material or the storage bin hopper of lines raw material, being arranged on storing Discharging cylinder below bucket and be arranged on discharging cylinder exit and control the outlet flashboard of load.
The imitating stone ceramic tile that a kind of stone the most according to claim 1 is true to nature manufactures system, and its feature exists In, described pressure setting (3) is ceramic press, and described biscuit firing device (4) is biscuit kiln, described burning Becoming device (8) is calcining kiln, and described cutting burnishing device (9) includes cutter and buffing machine.
The imitating stone ceramic tile that a kind of stone the most according to claim 1 is true to nature manufactures system, and its feature exists In, it is that straight line drenches glaze machine that described bottom drenches glaze device (5), drenches glaze one for the brick periblast in biscuiting molding Layer enamel bottom.
The imitating stone ceramic tile that a kind of stone the most according to claim 1 is true to nature manufactures system, and its feature exists In, described inkjet-printing device (6) is 3D printer, for the brick embryo ink-jet 3D after drenching glaze is printed one Layer has the color layer of stone.
The imitating stone ceramic tile that a kind of stone the most according to claim 1 is true to nature manufactures system, and its feature exists In, described top layer glaze spraying device (7) is automatic glaze spraying machine, for ceramic tile top layer sprays one layer of enamel protection Top layer.
CN201620202091.1U 2016-03-16 2016-03-16 Imitative lifelike imitative stone ceramic tile manufacturing system of stone effect Active CN205497772U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106363794A (en) * 2016-08-29 2017-02-01 佛山市陶泽新能源科技有限公司 Production equipment and method for foamed ceramic
CN107234715A (en) * 2017-07-20 2017-10-10 佛山市东鹏陶瓷有限公司 A kind of preparation technology of the natural stone texture imitating ceramic tile with ink-jet printed pattern
CN111618696A (en) * 2020-06-10 2020-09-04 佛山高明顺成陶瓷有限公司 Preparation process and preparation equipment for line-lined ceramic tile with accurate alignment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106363794A (en) * 2016-08-29 2017-02-01 佛山市陶泽新能源科技有限公司 Production equipment and method for foamed ceramic
CN107234715A (en) * 2017-07-20 2017-10-10 佛山市东鹏陶瓷有限公司 A kind of preparation technology of the natural stone texture imitating ceramic tile with ink-jet printed pattern
CN111618696A (en) * 2020-06-10 2020-09-04 佛山高明顺成陶瓷有限公司 Preparation process and preparation equipment for line-lined ceramic tile with accurate alignment

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