CN106363794A - Production equipment and method for foamed ceramic - Google Patents

Production equipment and method for foamed ceramic Download PDF

Info

Publication number
CN106363794A
CN106363794A CN201610751127.6A CN201610751127A CN106363794A CN 106363794 A CN106363794 A CN 106363794A CN 201610751127 A CN201610751127 A CN 201610751127A CN 106363794 A CN106363794 A CN 106363794A
Authority
CN
China
Prior art keywords
foamed ceramic
production equipment
production
roller
ink
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610751127.6A
Other languages
Chinese (zh)
Inventor
徐平
游小棠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Tao Zexin Energy Technology Co Ltd
Original Assignee
Foshan Tao Zexin Energy Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Tao Zexin Energy Technology Co Ltd filed Critical Foshan Tao Zexin Energy Technology Co Ltd
Priority to CN201610751127.6A priority Critical patent/CN106363794A/en
Publication of CN106363794A publication Critical patent/CN106363794A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/001Applying decorations on shaped articles, e.g. by painting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/048Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant Industrial outlines, plant installations

Abstract

The invention discloses production equipment for foamed ceramic. The production equipment comprises powder bins, a press machine and a roller kiln, and is characterized in that an ink jet printing device and a coating spraying device are successively arranged at the rear end of the roller kiln. The invention further discloses a production method for the foamed ceramic. The production method comprises the steps of (1) pressing molding, (2) roller kiln firing, (3) ink jet printing, and (4) coating curing. The production equipment and method have the beneficial effects that operation is easy, and high reliability and equipment universality are achieved. The problems about exquisite decoration, weather fastness and low cost during foamed ceramic insulated board decoration integration are solved. The foamed ceramic can be directly paved on a wall, no falling risk exists, and remarkable economic benefits are achieved.

Description

A kind of production equipment of foamed ceramic and production method
Technical field
The present invention relates to a kind of production equipment of foamed ceramic and using method, particularly to a kind of inner-outer wall foaming decoration The equipment of pottery and production method.
Background technology
Foamed ceramic or title foamed ceramics, its production equipment and using method mainly have two kinds, and the first adopts fire resisting Kiln furnitures support manufactured foamed ceramic raw material, steamed bread shape is burnt till in foaming in tunnel cave, subsequently carries out cutting forming sheet material. It is characterized in that product surface is cellular, no decoration surface, general and other ornament materials compound uses.As pasted on its surface Ceramic Tiles, or spray artificial sandstone face, or water transfer decorative face.So cause the rising of cost, the risk that drops of ceramic tile, decoration Face is not fine;And water transfer decorative face ageing-resistant the problems such as.Its two be raw material through milling, pelletize, two layers of cloth, be pressed into Type, printing or printing, roller kilns foaming burn till, trimming forms sheet material.Its advantage is: the decorative cover of product and body disposably burn Become, do not exist drop, aging equivalent risk.Shortcoming is: base substrate foaming and intumescing when burning till, the tear of grain pattern before leading to, discontinuous, Cause surface grain pattern coarse, not fine, decorative effect is not good.
Content of the invention
The purpose of the present invention is exactly to provide a kind of production equipment of foamed ceramic to solve the deficiencies in the prior art
Another object of the present invention also resides in provides a kind of production method of use the said equipment.
The present invention is to be attained in that using following technical solution
A kind of production equipment of foamed ceramic, including filler bin, press, roller kilns it is characterised in that: in described roller-way Kiln rear end, is successively provided with ink-jet printing apparatus and leather coating spraying device.
Described filler bin is divided into bed material storehouse dough-making powder feed bin.
Between described press and roller kilns, it is provided with exsiccator and glazing machine.
Between described roller kilns and ink-jet printing apparatus, it is provided with bead cutter.
Between described bead cutter and ink-jet printing apparatus, it is provided with surface scrubber.
After described leather coating spraying device, it is provided with curing of coatings machine.
A kind of production method of the foamed ceramic of employing the said equipment it is characterised in that: described step is as follows:
1) raw mill, pelletize;
2) secondary material distributing;
3) compressing;
4) glazing;
5) roller kilns foaming is burnt till, cools down;
6) surface polish-brush is processed;
7) inkjet printing or printed decoration;
8) spray transparent protective coating;
9) solidify.
Further illustrating as such scheme, step 2), 4), 6), 9) use when can be different.
The step of production method: Ceramic Material through dispensing, grinding, granulation for powders, compressing.Base substrate crosses prime cement, through roller Road kiln foaming is burnt till, cools down.Surface treatment, ink jet printing is decorated, and sprays transparent protective coating, solidification.
The present invention using the beneficial effect that above-mentioned technical solution can reach is:
1st, a kind of production equipment of foamed ceramic and using method, using the traditional ceramicses mode of production, has simple to operate, Reliability is high, the features such as equipment interoperability is strong.
2nd, solve the problems, such as that foamed ceramic insulating board is decoration integrated, product has the decorative effect of fineness, Light weight, fire resisting, weather-proof, can directly go up wall paving, short construction period, low cost, it is to avoid the falling risk of outer surface compound tile. There is significant economic benefit.
Brief description
Fig. 1 is a kind of production equipment schematic diagram of foamed ceramic of the present invention;
Fig. 2 is a kind of production equipment schematic diagram of foamed ceramic of the present invention;
Description of reference numerals: 1- fabric storehouse 2 one bed material storehouse;3 one powder feeding cars;4 one press;5 one die cavitys;6 one base substrates;7 one Roller kilns;8 one bead cutters;9th, 10 1 surface scrubber;11 1 ink-jet printing apparatus;12 1 spray equipments;13 1 curing;14 One drying machine;15 1 glazing machines;16 1 cross prime cement device;17 1 roller rods;18 1 belt conveyors;19 1 products.
Specific embodiment
Embodiment 1: the production equipment schematic diagram of a kind of foamed ceramic as shown in Figure 1, its structure and processing step are: will make pottery Porcelain raw material grinds through dispensing, wet ball grinding, mist projection granulating.Fabric in fabric storehouse 1 and the bed material in bed material storehouse 2 are through powder feeding car 3 Secondary material distributing, compressing is sent in press 4 die cavity 5 in pass.Base substrate 6 is crossed prime cement device 16 and is crossed prime cement, foams through roller kilns 7 and burns One-tenth, cooled, bead cutter 8 trimming again, are processed through surface scrubber 9,10 surface polish-brushes, inkjet-printing device 11 inkjet printing fills Decorations, spray equipment 12 sprays transparent nano silicon dioxide protective coating, 80-200 degree Celsius of solidification 13 in 50 minutes, wherein base substrate 6 In roller kilns 7, curing 13;Drying machine 14 is by roller rod transmission, through bead cutter 8, surface scrubber 9,10 and ink-jet When printing equipment 11, spray equipment 12, curing 13, drying machine 14, glazing machine 15, product 19 is to be transported by belt 18.
A kind of embodiment 2: another embodiment production equipment schematic diagram of foamed ceramic as shown in Figure 2: its structure and technique Step is: by Ceramic Material through dispensing, dry grinding, pelletize.Powder through powder feeding car 3 send into press 4 die cavity 5 in compressing, Drying machine 14 carries out body drying, glazing machine 15 applies cover-coat enamel, cross prime cement device 16 cross prime cement, through roller kilns 7 foaming burn till, cold But, bead cutter 8 trimming.Removing surface 10, ink-jet printing apparatus 11 inkjet printing is decorated, and spray equipment 12 sprays transparent nano two Silicon oxide protective coating, 30-80 degree Celsius of cured machine 13 solidifies.
In the production method of the said equipment, raw material is milled and can be adopted wet method or dry process, has atomization to make accordingly Grain and non-slurry pelletizing.For obtaining certain thickness fine compacted zone, product surface adopts the good fine and close formulation material of whiteness, under product Layer is foamed ceramic material, and through secondary material distributing, powder is inserted compressing in press die cavity.Billet surface layer can also adopt glazing Method obtain.Base substrate crosses prime cement, prevents base substrate bonding club.Roller kilns foaming is burnt till, the temperature difference little it is ensured that product quality Concordance.Foamed ceramic after cooling is through trimming, so that decoration para-position.Foamed ceramic product surface vitreous after burning, is difficult to inhale Attached, micro- roughening processes (as polishing or spary are processed), to strengthen the combination of transparent protective coating and foamed ceramic surface.Institute The ink jet printing decorating method stated can be divided into inkjet printing, roller printing, silk screen printing, get rid of a little etc., and pigment used is inorganic Pigment, has good environmental protection, weatherability.Inkjet printing can the various materials of emulation true to nature.Described transparent protective coating be with Coating based on nano silicon, it has excellent weatherability, abrasion resistance, in order to fixing decoration texture.Described consolidates Change can be divided into normal temperature cure and be heating and curing, and the temperature that is heating and curing is less than 300 degree Celsius.
Above-described is only the preferred embodiment of the present invention, for the person of ordinary skill of the art, not On the premise of departing from the invention design, some deformation can also be made and improve, these broadly fall into the protection model of the present invention Enclose.

Claims (10)

1. a kind of production equipment of foamed ceramic, including priority be provided with filler bin, press, roller kilns it is characterised in that: in institute The roller kilns rear end stated, is successively provided with ink-jet printing apparatus and leather coating spraying device.
2. a kind of foamed ceramic according to claim 1 production equipment it is characterised in that: be divided in described filler bin Bed material storehouse dough-making powder feed bin.
3. a kind of foamed ceramic according to claim 1 production equipment it is characterised in that: in described press and roller-way Between kiln, it is provided with exsiccator and glazing machine.
4. a kind of foamed ceramic according to claim 1 production equipment it is characterised in that: in described roller kilns and spray Between ink brush device, it is provided with bead cutter.
5. a kind of foamed ceramic according to claim 4 production equipment it is characterised in that: in described bead cutter and spray Between ink brush device, it is provided with surface scrubber.
6. a kind of foamed ceramic according to claim 1 production equipment it is characterised in that: in described coating spraying dress After putting, it is provided with curing of coatings machine.
7. a kind of using described in above-mentioned power 1 to 6 equipment produce foamed ceramic method it is characterised in that: described production method bag Include following steps:
1) raw mill, pelletize;
2) compressing;
3) roller kilns foaming is burnt till, cools down;
4) inkjet printing or printed decoration;
5) spray transparent protective coating;
In above-mentioned steps, between raw mill and granulating working procedure and compressing operation, compressing and roller kilns foaming burning Become and refrigerating work procedure between, roller kilns foaming burns till and cools down and inkjet printing or printed decoration operation between, sprays transparent guarantor Also it is respectively arranged with secondary material distributing operation, glazing operation, surface polish-brush treatment process and solidification work on demand after shield coating procedure Sequence.
8. according to claim 7 produce foamed ceramic method it is characterised in that: described transparent protective coating be with Nano silicon is the inorganic coating of main component.
9. a kind of production equipment of foamed ceramic according to claim 7 using method it is characterised in that: described consolidates Change using normal temperature cure or be heating and curing, the temperature that is heating and curing is less than 300 degree Celsius;Ink jet printing decorating method is beaten using ink-jet Print, roller printing, silk screen printing, get rid of a little one kind of.
10. according to claim 7 produce foamed ceramic method it is characterised in that: described raw material is milled and can be adopted Wet method or dry process, have mist projection granulating and non-slurry pelletizing accordingly;Product surface adopts the good fine and close formulation material of whiteness, product Lower floor is foamed ceramic material.
CN201610751127.6A 2016-08-29 2016-08-29 Production equipment and method for foamed ceramic Pending CN106363794A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610751127.6A CN106363794A (en) 2016-08-29 2016-08-29 Production equipment and method for foamed ceramic

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610751127.6A CN106363794A (en) 2016-08-29 2016-08-29 Production equipment and method for foamed ceramic

Publications (1)

Publication Number Publication Date
CN106363794A true CN106363794A (en) 2017-02-01

Family

ID=57904075

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610751127.6A Pending CN106363794A (en) 2016-08-29 2016-08-29 Production equipment and method for foamed ceramic

Country Status (1)

Country Link
CN (1) CN106363794A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108162140A (en) * 2018-02-08 2018-06-15 晋江信路达机械设备有限公司 A kind of foamed ceramic automatic loading and unloading template, paving paper, fabric production line
CN109928768A (en) * 2019-04-26 2019-06-25 佛山市东鹏陶瓷有限公司 A kind of ceramic tile and preparation method thereof based on dry method powder
CN112571599A (en) * 2020-12-09 2021-03-30 北新集团建材股份有限公司 Mineral wool board integrated into one piece system

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0369355A (en) * 1989-08-10 1991-03-25 Jiyanisu Kogyo Kk Sheet-shaped material forming intermediate layer of ceramic decorative panel and manufacture thereof
CN102910935A (en) * 2012-10-25 2013-02-06 佛山市中国科学院上海硅酸盐研究所陶瓷研发中心 Production method of porous ceramic composite tiles
CN203357657U (en) * 2013-08-02 2013-12-25 曹丽娜 Ceramic plate production system
CN203409893U (en) * 2013-08-28 2014-01-29 曹丽娜 Production system for ceramic plate
CN205497772U (en) * 2016-03-16 2016-08-24 上海悦心健康集团股份有限公司 Imitative lifelike imitative stone ceramic tile manufacturing system of stone effect
CN205497771U (en) * 2016-03-16 2016-08-24 上海悦心健康集团股份有限公司 Ceramic tile manufacturing system of imitative marbled reason, granite granule

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0369355A (en) * 1989-08-10 1991-03-25 Jiyanisu Kogyo Kk Sheet-shaped material forming intermediate layer of ceramic decorative panel and manufacture thereof
CN102910935A (en) * 2012-10-25 2013-02-06 佛山市中国科学院上海硅酸盐研究所陶瓷研发中心 Production method of porous ceramic composite tiles
CN203357657U (en) * 2013-08-02 2013-12-25 曹丽娜 Ceramic plate production system
CN203409893U (en) * 2013-08-28 2014-01-29 曹丽娜 Production system for ceramic plate
CN205497772U (en) * 2016-03-16 2016-08-24 上海悦心健康集团股份有限公司 Imitative lifelike imitative stone ceramic tile manufacturing system of stone effect
CN205497771U (en) * 2016-03-16 2016-08-24 上海悦心健康集团股份有限公司 Ceramic tile manufacturing system of imitative marbled reason, granite granule

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108162140A (en) * 2018-02-08 2018-06-15 晋江信路达机械设备有限公司 A kind of foamed ceramic automatic loading and unloading template, paving paper, fabric production line
CN109928768A (en) * 2019-04-26 2019-06-25 佛山市东鹏陶瓷有限公司 A kind of ceramic tile and preparation method thereof based on dry method powder
CN112571599A (en) * 2020-12-09 2021-03-30 北新集团建材股份有限公司 Mineral wool board integrated into one piece system

Similar Documents

Publication Publication Date Title
CN106363794A (en) Production equipment and method for foamed ceramic
CN103350507B (en) 3 D-printing pen
CN106182346B (en) A kind of Imitation Rock Porcelain Tiles and its production method with entire body texture and quality
CN107337427A (en) The preparation method and finished product of a kind of dry powder Ceramic Tiles and its base substrate
CN107756608A (en) A kind of dry granular glaze cloth ashlar brick and preparation method thereof
CN106187211B (en) A kind of Imitation Rock Porcelain Tiles and preparation method thereof with entire body texture and quality
CN104309223B (en) A kind of Ceramic Tiles and its production method with braiding skin texture
CN107337455A (en) A kind of powder dry-pressing formed for Ceramic Tiles and preparation method thereof
CN204736309U (en) Distributing device in production of porcelain matter brick with entire body texture and texture
CN107935386A (en) Graininess dry granular glaze, graininess dry granular glaze cloth ashlar brick and preparation method thereof
CN106278383B (en) A method of manufacture surface has Z-Correct bump mapping Z-correct Ceramic Tiles
CN105819692B (en) A kind of brown opaque glaze and the method with glaze making vase
CN107199628A (en) The ceramic tile manufacture system and manufacturing process of parian texture, granite granules
CN107685383B (en) Production process of antique brick ceramic
CN105481478A (en) Color-penetrated tile and making method thereof
CN104140296A (en) Polished crystal tile manufacturing method and polished crystal tile prepared through same
CN205497772U (en) Imitative lifelike imitative stone ceramic tile manufacturing system of stone effect
CN112830774A (en) Digital glaze ceramic tile and production method thereof
CN106187323B (en) A kind of Imitation Rock Porcelain Tiles and its production method with three-dimensional decorative effect
CN106396717A (en) Production apparatus and production method of foamed ceramic
CN205497771U (en) Ceramic tile manufacturing system of imitative marbled reason, granite granule
CN103086750B (en) Method for manufacturing glazed interior wall bricks with two glazed effects
CN203080849U (en) Full-polished-glaze porcelain tile production equipment
CN102029643A (en) Process for producing ceramic tile with uneven surface
CN102976792B (en) Production process of ultrathin microcrystalline layer microcrystalline glass ceramic composite board

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20170201