CN106193529B - Eliminate colorful Dali stone ceramic tile white border line manufacturing process and its colorful Dali stone ceramic tile - Google Patents
Eliminate colorful Dali stone ceramic tile white border line manufacturing process and its colorful Dali stone ceramic tile Download PDFInfo
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- CN106193529B CN106193529B CN201610574716.1A CN201610574716A CN106193529B CN 106193529 B CN106193529 B CN 106193529B CN 201610574716 A CN201610574716 A CN 201610574716A CN 106193529 B CN106193529 B CN 106193529B
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/08—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/34—Printing on other surfaces than ordinary paper on glass or ceramic surfaces
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Abstract
The present invention relates to a kind of manufacturing process for eliminating colorful Dali stone ceramic tile white border line and its colorful Dali stone ceramic tiles.The manufacturing process: the colorful green body that cloth system molding has straight grain or bulk pattern is (1) just being beaten；(2) after colorful body drying, decorated with nozzle group before combination type digit ink-jet system, precoat seeps flower decoration technology by ink-jet and is shaped to stereo decoration precoat；(3) color is carried out to three-dimensional decorative fabric layer using plate or silk screen glue roller printing equipment to be isolated to form color protection separation layer；(4), with nozzle group after combination type digit ink-jet system, will there is the ink for effect of sinking to apply on color protection separation layer, form pattern decorative layer；(5) make sealer on pattern decorative layer, enter after dry roller kiln burning at.Colorful Dali stone ceramic tile is made of colorful green body green body initial bed, stereo decoration precoat, color protection separation layer, pattern decorative layer, sealer.
Description
Technical field
The present invention relates to a kind of manufacturing process for eliminating colorful Dali stone ceramic tile white border line and its colorful marble porcelain
Brick.
Background technique
In recent years, glaze parian ceramic glaze decorations brick is thrown entirely because having the gloss and marmorean abundant figure of polished bricks simultaneously
Case is greatly favored by consumers, and becomes the mainstream kind that current Building Ceramics Industry enterprise competitively develops.Parian currently on the market
The throwing glaze product of stone material is numerous, but does not have three-dimensional stone grain grain effect generally: some product surfaces have stone texture effect,
But stone pattern pattern is single, will not change with the texture of pattern decorative layer, lacks changeable, the naturally soft spy of natural stone texture
Sign, product decoration are ineffective；Although some product glazed surfaces have obvious three-dimensional stone grain effect, due to this
A little product green bodies do not have any pattern, in terminal paving in application, once slotted, the processing of chamfering and arc-shaped edges surface when,
Green body layer and sealer visual contrast are very big, and texture can not be through corresponding to, to be difficult to show natural marble stone pattern
Reason one leads to the visual effect at bottom.
The colorful Dali stone ceramic tile Technological improvement plan of relatively effective most of entire bodies in the prior art mainly has entire body color
Base combination ink-jet seeps colored or entire body coloured silk base and combines complete two kinds of glaze handicraft of throwing.Flower process wound is seeped using colorful green body green body combination ink-jet
New technology, although improving the Mohs' hardness of product to a certain extent, wear resistance is promoted, and the technique is due to permeating ink
Diffusion effect in green body, pattern definition is limited, can not show natural marble surface exquisiteness texture and pattern level, more
It can not the exclusive three-dimensional stone grain crack effect of realistic simulation performance lithotome；And entire body coloured silk base is used to combine full throwing glaze handicraft skill
Art scheme, due to carrying out the one layer high whiteness cosmetic soil ground coat enamel of leaching, entire body base and pattern decorative layer after firing before ink-jet decoration
Between will form the white line of a layer thickness about 0.2mm~0.3mm, in the practical paving of terminal in application, once being slotted, being fallen
When angle and arc-shaped edges surface process, the visual contrast of white line seems very prominent and unnatural, in long-time use or high people
Applied in flow occasion, worn out decorative layer inevitably occur and expose apparent white ground glaze layer, thus the prior art need into
One step is improved and development.
Summary of the invention
The object of the present invention is to provide there is no white line after a kind of firing between entire body base and pattern decorative layer, and pass through two sections
The multi-channel assembled digital ink-jet system different station of formula fission series connection is respectively completed ink-jet infiltration flower decoration and normal inkjet is decorated,
Multichannel file realizes the manufacture work of the colorful Dali stone ceramic tile white border line of elimination of collaboration accurate overprinting contraposition inkjet printing
Skill.It is a further object of the present invention to provide a kind of product entire body coloured silk base initial bed, stereo decoration precoat, pattern decorative layer and tables
Face protective layer color dexterously combines together, makes up before effectively eliminating traditional handicraft manufacture parian Imitation Rock Porcelain Tiles stereo decoration
The deficiency of white border line brought by native ground coat enamel glaze pouring splits picture on surface, color, three-dimensional concave-convex parian stone pattern
Seam forms the strong artistic effect that contraposition is echoed with green body color pattern, further improves existing entire body and throws vitreous brick parian
Fidelity, while being more conducive to rear process cold-working operation and greatly improving the resistance to deep mill service life of product, it can use extensively
Colorful Dali stone ceramic tile in the place of the different flows of the people such as various households, commercial space, public space.
The manufacturing process for eliminating colorful Dali stone ceramic tile white border line that the technical solution of the invention is as follows, it is special
Different place is, including following process:
(1) the colorful green body for having straight grain or bulk pattern by just playing cloth system molding, the colorful green body is by bottom material
Layer and precoat are combined；
(2) after the colorful body drying, combined decoration, the face are carried out with nozzle group before combination type digit ink-jet system
The bed of material seeps flower decoration technology by ink-jet and is shaped to stereo decoration precoat；
(3) color is carried out to three-dimensional decorative fabric layer using plate or silk screen glue roller printing equipment to be isolated to form color protection
Separation layer；The color protection separation layer is transparent or translucent inorganic silicic acid salt mixture after being burnt into；
(4), with nozzle group after combination type digit ink-jet system, will there is the ink for effect of sinking to apply in color protection separation layer
On, form pattern decorative layer；
(5) make sealer on the pattern decorative layer, enter after dry roller kiln burning at.
As preferred: (1) the process further comprises: by just beat cloth system by colorant pneumatic conveying to it is dry-mixed from
On dynamic feed proportioning system platform, basic green body powder and colorant are subjected to proportion mixing according to the proportion of setting, then pass through feed block
Into press cloth module twice, the green body powder of different colours is entered by required design and color effect and positions cloth in die cavity
Expect punch forming, forms colorful green body bottom and precoat ceramic green dimerous by straight grain or group's dress pattern, into
Enter dry kiln.
As preferred: (2) the process further comprises: combination type digit ink-jet system is used after the colorful body drying
The premenstrual nozzle group in concatenated 12 channel of uniting carries out ink-jet and seeps flower process, matches precoat pattern color with bottom material base colored pattern and exhales
It answers, forms stereo decoration surface layer, then rapid draing；It can be inorganic by various oil-solubles by adjusting spray head combination and device parameter
Color salt runs through high whiteness precoat with infiltration ink bleed with ink form.
As preferred: (5) the process further comprises: the product decorated, firing temperature 1140 are burnt into roller kilns
~1195 DEG C, firing time 52~65 minutes；
The sealer is made of one or more of group technology:
(1) clear frit, glaze 1.70~1.88g/ml of specific gravity, 500~1000g/m of glaze amount are drenched using bell jar slip shower2；
(2) the transparent dry granular of dry granular machine cloth, 800~1200g/m of dry granular amount are used2, ceramic printing fixative is then sprayed, it is fixed
60~150g/m of agent dosage2；
It (3) is using multiple offset printing, halftone mesh number is 80~120 mesh, and glaze specific gravity is 1.30~1.45g/ml；
(4) glaze spraying is used, and glaze specific gravity is 1.25~1.35g/ml, and glaze amount is 60~200g/m2。
As preferred: the combination type digit ink-jet system includes that the forward and backward two number of units code ink jet printer being cascaded is adopted
Same design document collaboration accurate overprinting, contraposition inkjet printing are controlled with same host computer, makes the line for generating pattern decorative layer
Reason is overlapped with pattern decorative layer stone pattern texture.
The technical solution of the invention is as follows described eliminates the colorful of colorful Dali stone ceramic tile white border line manufacturing process
Dali stone ceramic tile, is characterized in that, the colorful Dali stone ceramic tile by colorful green body initial bed, stereo decoration precoat,
Color protection separation layer, pattern decorative layer, sealer composition.
As preferred: the colorful green body initial bed, precoat are by pure white or multiple color spot, different shape effect
Particle powder one or more be composed.
Compared with prior art, beneficial effects of the present invention:
(1) fabric pattern stereo decoration layer of the invention seeps flower decoration technology using ink-jet, and three-dimensional stone grain grain decorating uses
Normal inkjet decoration technology, flower decoration is seeped in ink-jet and normal inkjet decoration needs to carry out multichannel face respectively according to technique and effect
Color, more specification spray heads, multi-functional ink are operated in same design document isochronous printing, to effectively eliminate traditional handicraft manufacture
The deficiency of white border line brought by cosmetic soil ground coat enamel glaze pouring, makes exterior view before parian Imitation Rock Porcelain Tiles stereo decoration
Case, color, three-dimensional concave-convex parian stone pattern crack and green body color pattern form the strong artistic effect that contraposition is echoed.
(2) the main function of color isolated protective layer of the present invention prevents from being likely to occur in production process
Glaze, leaching glaze pin hole or front and back ink is kept away to intersect color development influence and use and put down between ink-jet infiltration flower decoration and normal inkjet decoration
One layer of color insulation blocking glaze that plate or silk screen glue roller printing mode are coated with.
(3) manufacturing process used in the present invention belongs to glazed tile scope, and the secondary material distributing mode of opposite polished bricks operates more
Simplicity, while the color of pattern, texture variations are more abundant.
(4) the present invention handles basic green body bottom surface bed of material powder and dry-mixed colorant by dry-mixed automatic batching system, obtains each
The parian dummy porcelain brick or parian Full-glazed porcelain tile of kind different colours.
Detailed description of the invention
Fig. 1 is that the present invention eliminates the imitative Dali of entire body made from the technique manufacturing method of colorful Dali stone ceramic tile white border line
The structural schematic diagram of stone glazed tile.
Fig. 2 is the obtained entire body parian throwing glaze of manufacturing process that the present invention eliminates colorful Dali stone ceramic tile white border line
The process flow chart of brick.
Specific embodiment
The present invention will now be further detailed embodiment:
Refering to Figure 1, the colorful Dali stone ceramic tile include the colorful green body initial bed 1 set gradually from bottom to up,
Stereo decoration precoat 2, color protection separation layer 3, pattern decorative layer 4, sealer 5；It is constituted by five layers.
The colorful green body initial bed 1, stereo decoration precoat 2 are imitated by pure white or multiple color spot, different shape
The particle powder one or more of fruit are composed.
The combination type digit ink-jet system includes that the forward and backward two number of units code ink jet printer (not shown) being cascaded is adopted
Same design document collaboration accurate overprinting, contraposition inkjet printing are controlled with same host computer, makes the line for generating pattern decorative layer
Reason is overlapped with pattern decorative layer stone pattern texture.
[embodiment 1]
The present embodiment products made thereby is the entire body parian Full-glazed porcelain tile of imitative grey wood grain sandrock stone material.
The chemical composition of basic green body initial bed is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
The chemical composition of basic green body precoat is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
The manufacturing method that entire body imitates grey wood grain marble Full-glazed porcelain tile includes following process:
Process is (1): preparation adobe
Basic green body bottom surface bed of material powder and dry-mixed colorant are handled by dry-mixed automatic batching system, obtains three kinds of different face
The colored bottom material of color, high fine flour material, into press twice cloth module by required design and color effect enter 890mm ×
Cloth is positioned in 890mm specification die cavity, press high-pressure 6900KN punch forming is formed by there is the colorful green body bottom material of straight grain texture
Layer and high fine flour bed of material green compact dimerous.
Wherein with a thickness of 0.5mm~0.8mm after precoat firing, the powder point that precoat is 50~55 by basic brightness
It is not tuned into white, grey two kinds of color powders to be mixed in a certain ratio, basic green body powder moisture content 7% (mass percent) is left
The right side, the adobe suppressed is dry by dry kiln, and drying time 90 minutes, 120 ± 5 DEG C of temperature.
Process is (2): combined decoration
Enter 12 combination of channels of two-section separated series connection decoration digital ink-jet system after green compact are dry and carries out combined decoration, it should
By 6+6 sprinkler composition, about 20 meters of distances of midfeather before and after system.
Flower ink is seeped first with the four groups of loading ink-jets of the previous spray head of split type ink-jet printing apparatus, ink color is blue palm fibre
Yellow black, remaining two groups are to help ink bleed water, and spray head used is Sai Er GS40, forms stereo decoration surface layer, then pass through one group 2
~3 meters or so of quick drying apparatus enters back into 100 mesh single head all-pass rubber roller printer coating color protective separation glaze, glaze
Specific gravity is 1.42 ± 0.02g/ml.
Secondly five kinds of normal inkjet inks are loaded using the latter nozzle group of split type ink-jet printing apparatus, ink color is indigo plant
The pale brown Huang of palm fibre, spray head is Sai Er GS12, last group is the functional ink with concave affect, spray head Sai Er
GS40 forms pattern decorative layer, subsequently into glaze line dry kiln.
Finally apply clear frit formed sealer, using bell jar slip shower drench clear frit, glaze specific gravity 1.72 ±
0.02g/ml, glaze amount 500 ± 5g/ piece.
(3) process is burnt into: the product that firing has been decorated in roller kilns, and 1140~1195 DEG C of firing temperature, firing time 52
~65 minutes；
Process (4) post-production: the product after firing is subjected to the polishing of various luster degree or direct edging handles to obtain
Finished product.
[embodiment 2]
The present embodiment products made thereby is that the matt of imitative apricot Oman cream colour stone material throws glaze Imitation Rock Porcelain Tiles.
The chemical composition of basic green body initial bed is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
The chemical composition of basic green body precoat is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
Entire body imitate Oman's cream colour marble Full-glazed porcelain tile manufacturing method the following steps are included:
Process is (1): preparation adobe
Basic green body bottom surface bed of material powder and dry-mixed colorant are handled by dry-mixed automatic batching system, obtains four kinds of different face
Colored bottom material, the fabric of color, into press twice cloth module by required design and color effect enter 904mm × 904mm rule
Cloth is positioned in lattice die cavity, press high-pressure 7000KN punch forming is formed by having the colorful green body initial bed of bulk texture and face
Bed of material green compact dimerous.
Wherein with a thickness of 0.8mm~1.5mm after precoat firing, the powder point that precoat is 50~60 by basic brightness
It is not tuned into Gao Bai, white, yellow three kinds of color powders are mixed in a certain ratio, basic 7% (quality percentage of green body powder moisture content
Than) left and right, the adobe suppressed is dry by dry kiln, and drying time 90 minutes, 120 ± 5 DEG C of temperature.
Process is (2): combined decoration
Enter 12 combination of channels of two-section separated series connection decoration digital ink-jet system after green compact are dry and carries out combined decoration, it should
By 6+6 sprinkler composition, about 20 meters of distances of midfeather before and after system.First with the previous spray head of split type ink-jet printing apparatus
Group loads three kinds of ink-jets and seeps flower ink, and ink color is blue pale brown, and excess-three kind is to help ink bleed water, and spray head used is starlight
1024, stereo decoration surface layer is formed, then passes through one group 2~3 meters or so of quick drying apparatus, it is complete to enter back into 100 mesh single heads
Logical rubber roller printer coating color protective separation glaze, glaze specific gravity are 1.48 ± 0.02g/ml.
Secondly five kinds of normal inkjet inks are loaded using the latter nozzle group of split type ink-jet printing apparatus, ink color is indigo plant
The pale brown Huang of palm fibre, spray head is Sai Er GS12, last group is the functional ink with concave affect, spray head Sai Er
GS40 forms pattern decorative layer, subsequently into glaze line dry kiln.
Finally offset printing clear frit forms sealer, glaze 1.35 ± 0.02g/ml of specific gravity, halftone mesh number twice
For 80 mesh.
Process is (3): firing: it is burnt into the product decorated in roller kilns, 1140~1195 DEG C of firing temperature, and firing time
52~65 minutes；
Process is (4): post-production: the product after firing being carried out the polishing of various luster degree or direct edging is handled
To finished product.
[embodiment 3]
The present embodiment products made thereby is that the matt of imitative white Carrara stone material throws glaze Imitation Rock Porcelain Tiles.
The chemical composition of basic green body initial bed is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
The chemical composition of basic green body precoat is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
The manufacturing method of the imitative white Carrara marble Full-glazed porcelain tile of entire body, including following process:
Process is (1): preparation adobe
Basic green body bottom surface bed of material powder and dry-mixed colorant are handled by dry-mixed automatic batching system, obtains two kinds of different face
The black and white bottom material of color, single high fine flour material, into press, cloth module by required design and color effect enters 1010mm twice
Cloth is positioned in × 1010mm specification die cavity, press high-pressure 7000KN punch forming is formed by there is the colorful green body of bulk texture
Initial bed and high fine flour bed of material green compact dimerous.
Wherein with a thickness of 1.2mm~1.5mm after high fine flour bed of material firing, whiteness is 60~65, and basic green body powder is aqueous
Rate 7% (mass percent) left and right, the adobe suppressed is dry by dry kiln, and drying time 90 minutes, 120 ± 5 DEG C of temperature.
Process is (2): combined decoration
Enter 12 combination of channels of two-section separated series connection decoration digital ink-jet system after green compact are dry and carries out combined decoration, it should
By 8+4 sprinkler composition, about 20 meters of distances of midfeather before and after system.First with the previous spray head of split type ink-jet printing apparatus
Group loads five kinds of ink-jets and seeps flower ink, and ink color is that blue palm fibre is pale brown black, and excess-three kind is to help ink bleed water, and spray head used is
Starlight 1024 forms stereo decoration surface layer, then passes through one group 2~3 meters or so of quick drying apparatus, enters back into 80 mesh single heads
All-pass rubber roller printer coating color protective separation glaze, glaze specific gravity are 1.48 ± 0.02g/ml.
Secondly four kinds of normal inkjet inks are loaded using the latter nozzle group of split type ink-jet printing apparatus, ink color is indigo plant
Pale brown black, spray head is Sai Er GS12, pattern decorative layer is formed, subsequently into glaze line dry kiln.
Finally apply clear frit formed sealer, using bell jar slip shower drench clear frit, glaze specific gravity 1.88 ±
0.02g/ml, glaze amount 1000 ± 5g/ piece.
(3) process is burnt into: the product that firing has been decorated in roller kilns, and 1140~1195 DEG C of firing temperature, firing time 52
~65 minutes；
Process (4) post-production: the product after firing is subjected to the polishing of various luster degree or direct edging handles to obtain
Finished product.
[embodiment 4]
The present embodiment products made thereby is that the matt of imitative Blang's ash stone material throws glaze Imitation Rock Porcelain Tiles.
The chemical composition of basic green body initial bed is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
The chemical composition of basic green body precoat is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
The manufacturing method that entire body imitates Blang's ash marble Full-glazed porcelain tile includes following process:
Process is (1): preparation adobe
Basic green body bottom surface bed of material powder and dry-mixed colorant are handled by dry-mixed automatic batching system, obtains four kinds of different face
Colored bottom material, the fabric of color, into press twice cloth module by required design and color effect enter 904mm × 904mm rule
Cloth is positioned in lattice die cavity, press high-pressure 7000KN punch forming is formed by having the colorful green body initial bed and height of bulk texture
Fine flour bed of material green compact dimerous.
Wherein with a thickness of 0.8mm~1.5mm after precoat firing, the powder point that precoat is 50~60 by basic brightness
It is not tuned into Gao Bai, ash, the powder of yellow three kinds of colors and bulky grain material to be mixed in a certain ratio, basic green body powder moisture content
7% (mass percent) left and right, the adobe suppressed is dry by dry kiln, and drying time 90 minutes, 120 ± 5 DEG C of temperature.
Process is (2): combined decoration
Enter 12 combination of channels of two-section separated series connection decoration digital ink-jet system after green compact are dry and carries out combined decoration, it should
By 8+4 sprinkler composition, about 20 meters of distances of midfeather before and after system.
Flower ink is seeped first with the six loading ink-jets of the previous nozzle group of split type ink-jet printing apparatus, ink color is indigo plant
The pale brown Huang of palm fibre is black, and other two is to help ink bleed water, and spray head used is starlight 1024, forms stereo decoration surface layer, then passes through
The quick drying apparatus for crossing one group 2~3 meters or so enters back into 100 mesh single head all-pass rubber roller printer coating color protective separations
Glaze, glaze specific gravity are 1.48 ± 0.02g/ml.
Secondly the latter three loading normal inkjet inks of nozzle group of split type ink-jet printing apparatus are utilized, ink color is indigo plant
Pale brown, spray head is Sai Er GS12, and first is the functional ink with concave affect, and spray head is Sai Er GS40, is formed
Pattern decorative layer, subsequently into glaze line dry kiln.
It applies transparent dry granular spray fixative and forms sealer: being filled transparent dry granular charity in pattern using dry granular material distributing machine
Layer surface is adornd, fixative magma is mixed with water by 1:7, is sprayed on using glaze spraying cabinet by transparent dry granular amount 800 ± 40g/ square meter
Bright dry granular surface, 150 ± 10g/m of dosage2。
(3) process is burnt into: the product that firing has been decorated in roller kilns, and 1140~1195 DEG C of firing temperature, firing time 52
~65 minutes；
Process (4) post-production: the product after firing is subjected to the polishing of various luster degree or direct edging handles to obtain
Finished product.
[embodiment 5]
The present embodiment products made thereby is that the matt of imitative Roman gold stone material throws glaze Imitation Rock Porcelain Tiles.
The chemical composition of basic green body initial bed is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
The chemical composition of basic green body precoat is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
Entire body imitate Roman gold marble Full-glazed porcelain tile manufacturing method the following steps are included:
Process is (1): preparation adobe
Basic green body bottom surface bed of material powder and dry-mixed colorant are handled by dry-mixed automatic batching system, obtains four kinds of different face
Colored bottom material, the fabric of color, into press twice cloth module by required design and color effect enter 904mm × 904mm rule
Cloth is positioned in lattice die cavity, press high-pressure 7000KN punch forming is formed by having the colorful green body initial bed and height of bulk texture
Fine flour bed of material green compact dimerous.
Wherein with a thickness of 0.8mm~1.5mm after precoat firing, the powder point that precoat is 50~60 by basic brightness
The powder and bulky grain material for not being tuned into white, brown, golden yellow three kinds of colors are mixed in a certain ratio, basic green body powder moisture content
7% (mass percent) left and right, the adobe suppressed is dry by dry kiln, and drying time 90 minutes, 120 ± 5 DEG C of temperature.
Process is (2): combined decoration
Enter 12 combination of channels of two-section separated series connection decoration digital ink-jet system after green compact are dry and carries out combined decoration, it should
By 4+8 sprinkler composition, about 20 meters of distances of midfeather before and after system.First with the previous spray head of split type ink-jet printing apparatus
Flower inks are seeped in group 3 kinds of ink-jets of loading, and ink color is blue pale brown, remaining 1 group is to help ink bleed water, and spray head used is starlight
1024, stereo decoration surface layer is formed, then passes through one group 2~3 meters or so of quick drying apparatus, it is complete to enter back into 100 mesh single heads
Logical rubber roller printer coating color protective separation glaze, glaze specific gravity are 1.48 ± 0.02g/ml.
Secondly six kinds of normal inkjet inks are loaded using the latter nozzle group of split type ink-jet printing apparatus, ink color is indigo plant
The pale brown Huang of palm fibre is black, and spray head is Sai Er GS12, and last two groups are the functional ink with concave affect, spray head Sai Er
GS40 forms pattern decorative layer, subsequently into glaze line dry kiln.
It applies transparent dry granular spray fixative and forms sealer: being filled transparent dry granular charity in pattern using dry granular material distributing machine
Layer surface is adornd, fixative magma is mixed with water by 1:7, is sprayed on using glaze spraying cabinet by transparent dry granular amount 1200 ± 40g/ square meter
Bright dry granular surface, 60 ± 10g/m of dosage2。
(3) process is burnt into: the product that firing has been decorated in roller kilns, and 1140~1195 DEG C of firing temperature, firing time 52
~65 minutes；
Process (4) post-production: the product after firing is subjected to the polishing of various luster degree or direct edging handles to obtain
Finished product.
[embodiment 6]
The present embodiment products made thereby is the matt Imitation Rock Porcelain Tiles of imitative apricot Oman cream colour stone material.
The chemical composition of basic green body initial bed is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
The chemical composition of basic green body precoat is specific as follows by weight percentage:
Green body water absorption rate < 0.5%.
Entire body imitate Oman's cream colour marble dummy porcelain brick manufacturing method the following steps are included:
Process is (1): preparation adobe
Basic green body bottom surface bed of material powder and dry-mixed colorant are handled by dry-mixed automatic batching system, obtains four kinds of different face
Colored bottom material, the fabric of color, into press twice cloth module by required design and color effect enter 904mm × 904mm rule
Cloth is positioned in lattice die cavity, press high-pressure 7000KN punch forming is formed by having the colorful green body initial bed of bulk texture and face
Bed of material green compact dimerous.
Wherein with a thickness of 0.8mm~1.5mm after precoat firing, the powder point that precoat is 50~60 by basic brightness
It is not tuned into Gao Bai, white, yellow three kinds of color powders are mixed in a certain ratio, basic 7% (quality percentage of green body powder moisture content
Than) left and right, the adobe suppressed is dry by dry kiln, and drying time 90 minutes, 120 ± 5 DEG C of temperature.
Process is (2): combined decoration
Enter 12 combination of channels of two-section separated series connection decoration digital ink-jet system after green compact are dry and carries out combined decoration, it should
By 6+6 sprinkler composition, about 20 meters of distances of midfeather before and after system.First with the previous spray head of split type ink-jet printing apparatus
Flower inks are seeped in group 3 kinds of ink-jets of loading, and ink color is blue pale brown, remaining 3 kinds are to help ink bleed water, and spray head used is starlight
1024, stereo decoration surface layer is formed, then passes through one group 2~3 meters or so of quick drying apparatus, it is complete to enter back into 100 mesh single heads
Logical rubber roller printer coating color protective separation glaze, glaze specific gravity are 1.48 ± 0.02g/ml.
Secondly five kinds of normal inkjet inks are loaded using the latter nozzle group of split type ink-jet printing apparatus, ink color is indigo plant
The pale brown Huang of palm fibre, spray head is Sai Er GS12, last group is the functional ink with concave affect, spray head Sai Er
GS40 forms pattern decorative layer, subsequently into glaze line dry kiln.
Finally spray clear frit forms sealer, 1.25g/ml, and glaze amount is 120g/m2Glaze specific gravity.
(3) process is burnt into: the product that firing has been decorated in roller kilns, and 1140~1195 DEG C of firing temperature, firing time 52
~65 minutes；
Process (4) post-production: the product after firing is subjected to edging and handles to obtain finished product.
The foregoing is merely presently preferred embodiments of the present invention, all equivalent changes done according to scope of the invention as claimed with
Modification, should all belong to the covering scope of the claims in the present invention.
Claims (6)
1. a kind of manufacturing process for eliminating colorful Dali stone ceramic tile white border line, which is characterized in that including following process:
(1) the colorful green body that there is straight grain or bulk pattern by just playing cloth system molding, the colorful green body by initial bed and
Precoat is combined；
(2) after the colorful body drying, combined decoration, the precoat are carried out with nozzle group before combination type digit ink-jet system
Flower decoration technology, which is seeped, by ink-jet is shaped to stereo decoration precoat；
(3) color is carried out to three-dimensional decorative fabric layer using plate or silk screen glue roller printing equipment to be isolated to form color protection isolation
Layer；The color protection separation layer is transparent or translucent inorganic silicic acid salt mixture after being burnt into；
(4), with nozzle group after combination type digit ink-jet system, will there is the ink for effect of sinking to apply on color protection separation layer,
Form pattern decorative layer；
(5) make sealer on the pattern decorative layer, enter after dry roller kiln burning at.
2. eliminating the manufacturing process of colorful Dali stone ceramic tile white border line according to claim 1, which is characterized in that described
(1) process further comprises: by just beating cloth system in colorant pneumatic conveying to dry-mixed automatic batching system platform, according to setting
Basic green body powder and colorant are carried out proportion mixing by fixed proportion, then enter press cloth module twice by feed block,
The green body powder of different colours is entered positioning cloth punch forming in die cavity by required design and color effect, is formed by straight grain
Or the colorful green body bottom and precoat ceramic green dimerous of group's dress pattern, into dry kiln.
3. eliminating the manufacturing process of colorful Dali stone ceramic tile white border line according to claim 1, which is characterized in that described
(2) process further comprises: the concatenated premenstrual spray head in 12 channel of combination type digit ink-jet system is used after the colorful body drying
Group carries out ink-jet and seeps flower process, and precoat pattern color is made to match concord with bottom material base colored pattern, forms stereo decoration surface layer, so
Rapid draing afterwards；It can be black with infiltration with ink form by the inorganic color salt of various oil-solubles by adjusting spray head combination and device parameter
Water penetration runs through high whiteness precoat.
4. eliminating the manufacturing process of colorful Dali stone ceramic tile white border line according to claim 1, which is characterized in that described
Combination type digit ink-jet system includes that the forward and backward two number of units code ink jet printer being cascaded uses the control of same host computer same
Design document cooperates with accurate overprinting, contraposition inkjet printing, makes the texture and pattern decorative layer stone pattern texture that generate pattern decorative layer
It is overlapped.
5. a kind of eliminate the colorful big of colorful Dali stone ceramic tile white border line manufacturing process production using described in claim 1
Fibrous gypsum ceramic tile, which is characterized in that the colorful Dali stone ceramic tile is protected by colorful green body initial bed, stereo decoration precoat, color
Protect separation layer, pattern decorative layer, sealer composition.
6. colorful Dali stone ceramic tile according to claim 5, which is characterized in that the colorful green body initial bed, precoat
It is composed of the particle powder one or more of pure white or multiple color spot, different shape effect.
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